JB/T 53389-1999 Quality classification of medium and light mechanical seal products JB/T53389-1999 standard download decompression password: www.bzxz.net
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Mechanical Industry Standard of the People's Republic of China JB/T53389-1999 Medium and light mechanical seals Product quality classification (Internal use) Published on December 30, 1999 National Bureau of Machinery Industry Implemented on June 1, 2000 JB/T53389-1999 Medium and light mechanical seals is a revision of "Medium and light mechanical seals". This standard is a revision of JB/T53389-94 "Medium and light mechanical seals". This standard replaces JB/T53389-94 from the date of implementation. Appendix A of this standard is the appendix of the standard. This standard is proposed and managed by the Mechanical Seals Standardization Technical Committee. The responsible drafting unit of this standard: Hefei General Machinery Research Institute. The main drafters of this standard: Cao Wangshun, Shi Fujiang, Zhang Yuhong. I 1 Scope Mechanical Industry Standard of the People's Republic of China Medium and light mechanical seals Product quality classification (Internal use) This standard specifies the quality grade indicators and inspection and sampling methods for medium and light mechanical seals. This standard applies to medium and light mechanical seals, the fluids sealed are liquids. This standard does not apply to metal bellows mechanical seals. 2 Referenced standards JB/T53389-1999 Replaces JB/T53389-94 The provisions contained in the following standards constitute the provisions of this standard by reference in this standard. When this standard was published, the versions shown were valid. All standards are subject to revision. Parties using this standard should explore the possibility of using the latest versions of the following standards: GB/T 1184—1996 GB/T 1239.6—1992 GB/T 6556—1994 GB/T 14211—1993 JB/T4127.1—1999 JB/T 6619.1—1999 JB/T 7757.1—1995 JB/T7757.2—1995 Quality requirements for mechanical seal productswwW.bzxz.Net Tolerances for shape and position without tolerance values Design and calculation of cylindrical helical springs Types, main dimensions, materials and identification marks of mechanical sealsTest methods for mechanical seals Technical conditions for mechanical seals Technical conditions for light mechanical seals Cylindrical helical springs for mechanical seals O-shaped rubber rings for mechanical seals Mechanical seal products should be manufactured in accordance with GB/T6556, JB/T6619.1 and JB/T4127.1. The quality classification of mechanical seal products shall be in accordance with the provisions of Table 1, Table 2, Table 3 and Table 4. Table 1 Average leakage index Medium-sized mechanical seal products Shaft or sleeve diameter>50mm Shaft or sleeve diameter≤50mm Internal combustion engine cooling water pump or similar working conditions Submersible electric pump similar working conditions Qualified products approved by the State Machinery Industry Bureau on December 30, 1999 Light-duty mechanical seal products Qualified products||t t||Superior product Superior product 2000-06-01 implementation Any sealing ring Medium-sized mechanical seal products Qualified product ≥8000 Superior product ≥10000 JB/T53389-1999 Table 2 Wear index Qualified product|| tt||Table 3 Life index Medium-duty corrosion-resistant mechanical seal products Qualified products ≥4000 ≥6000 Superior products ≥8000 mm/100h Superior products Light-duty mechanical seal products Qualified products ≥4000 Superior products ≥6000 Note: Life index 1 for medium-sized and medium-sized corrosion-resistant mechanical seals refers to "service life"; light-duty mechanical seals refer to "working life"; based on recent evaluations by no less than two major users Table 4 Grading of qualified rate of corresponding grade items for disassembly inspection Main items Key items Qualified products Superior products ≥ 95 Unqualified items should not affect Product performance The quality assessment of technology-imported products shall be carried out in accordance with the requirements or contracts for introduction, but the product quality grading shall be assessed in accordance with this standard, and the inspection items shall be in accordance with the requirements of items 2, 3 and 4 in Table 5. Number of inspected products Test items Disassembly inspection Air sealing test Static pressure test 5h operation test 100h operation test Medium-sized mechanical seal products Product spot check Product review Product excellence Product identification Note: The numbers in brackets refer to mechanical seal products with polytetrafluoroethylene bellows structure. Number of inspected products 4 Inspection methods Light-duty mechanical seal products Product spot check Product review Product excellence Product identification The inspection items for mechanical seal products shall be in accordance with the requirements of Table 5, among which the operation test shall be carried out at 0-80℃, and the other inspection conditions and methods shall be in accordance with the requirements of GB/T14211 and JB/T6619.1. The dimensional tolerance of rubber seals is tested by optical projection method. 4.2 The disassembly inspection of mechanical seal products shall be in accordance with Appendix A (Appendix to the standard). 5 Sampling The number of inspected products shall be in accordance with Table 5. JB/T 53389-1999 The number of product samples for sampling shall be in accordance with Table 6, but this limit does not apply when sampling among users and conducting surprise inspections. Table 6 Number of product samples Product category Single specification Series of products Medium-sized mechanical seal products Each specification Light-duty mechanical seal products ≥100 ≥100 Each specification ≥ 15 JB/T53389-1999 Appendix A (Appendix to the standard) Requirements for disassembly inspection items and number of each set of medium and light mechanical seals. Requirements for disassembly inspection items and number of each set of medium mechanical seals shall be as specified in Table A1. Table A1 Inspection items Hard sealing ring Soft sealing ring Stationary ring and its components Rotating ring and its components Inlaid ring and ring seat Graphite ring, filling PTFE ring Rubber auxiliary seal PTFE Auxiliary seal||tt ||PTFE corrugation Inspection content Qualified products ☆Flatness of sealing surface mm Surface roughness of sealing surface Rμm Metal material Non-metal material Flatness of sealing surface (except PTFE ring)Surface roughness of sealing surface Rμm Free height of single spring Perpendicularity of both ends of single spring to the center lineWorking load of spring (multiple springs can be withdrawn measured by one) Height difference of multiple springs in each set of products Parallelism of sealing end face to the contact end face with auxiliary seal and roughness R of the contact surface of auxiliary seal. μmSize of the contact surface with the auxiliary seal Parallelism of the sealing end face to the contact end face with the auxiliary seal and the roughness of the contact surface with the auxiliary seal RμmSize of the contact surface with the auxiliary seal Matching size of the matching surface between the front ring and the ring seat (spot check in the semi-finished product warehouse during the manufacturer's inspection)☆Hydrostatic pressure test for individual or complete seals, test conditions according to GB/T14211 Surface quality Internal diameter of the cross section of the O-shaped rubber ring for the rotating ring| |tt||Internal diameter of O-ring for stationary ring Internal diameter of O-ring for rotating ring Internal diameter of O-ring for stationary ring Auxiliary sealing ring for rotating ring, the test items are the same as item 17Auxiliary sealing ring for stationary ring, the test items are the same as item 17Test items are the same as item 17 Technical requirements First-class products Superior products Cylindrical helical springs are in accordance with GB/T 1239.6, JB/T7757.1 or as per the drawing Other shapes of springs as per the drawing According to GBT1184-1996 Grade 7 h8 (H8) According to the drawing No leakage According to JB/T7757.2 or as per the drawing No leakage No leakage, rupture or obvious deformation Test items||tt| |Transmission sleeve or spring seat tube JB/T53389-1999 Table A1 (Complete) Inspection content Dimensions of the mating surface with the shaft or sleeve Roughness of the mating surface with the shaft or sleeve Rum Residual traces and debris between processes According to JB/T4127.1 1☆ items are key items, and the rest are main items. 2Items 19 to 2 are tested by optical projection method. A2 The requirements for disassembly inspection items and items of each set of light mechanical seal products shall be as specified in Table A2. Table A2 Test items Hard sealing ring Soft sealing ring Assembly Inspection content ☆Flatness of sealing surface mm Surface roughness of sealing surface Rμm Flatness of sealing surface Surface roughness R of sealing surface Working deformation Working load Free height Verticality of both ends to the center line Matching dimension with rotating assembly part Matching dimension with housing matching part Inch Assembly free height Stamping parts sealing part matching surface Electroplating parts surface General steel parts According to JB/T4127.1 requirements According to the product structure, the uninspected items are as shown in Table A1 Note: ☆ items are key items, and the rest are main itemsQualified products Qualified products Technical requirements First-class products Technical requirements First-class products Superior products Superior products Not more than 60% of the limit deformation Cylindrical helical springs shall be in accordance with JB/T 7757.1, GB/T1239.6, or in accordance with the drawing sample requirements In accordance with the drawing requirements No longitudinal stripes No plating layer shedding and rust No rust People's Republic of China Mechanical Industry Standard Medium and light mechanical seals Product quality classification (for internal use) JB/T53389—1999 Published and issued by the Mechanical Science Research Institute| |tt||Printed by the Mechanical Science Research Institute (No. 2, Shouti South Road, Beijing Postal Code 100044) Format 880X12301/16 Sheet 1/2 First edition in June 2000 Print run 1-500 Word count 12000 First printing in June 2000 Price 1000 Yuan 99-1695 Mechanical Industry Standard Service Network: 1 http/wwwJB.ac.cn Tip: This standard content only shows part of the intercepted content of the complete standard. 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