HGJ 205-1992 Specification for construction and acceptance of chemical machinery installation projects Centrifugal compressors
Some standard content:
Industry Standards of the People's Republic of China
Chemical Machinery Installation Engineering Construction
and Acceptance Specifications
Centrifugal Compressor
HGJ205-92
China Industrial Gas Network
cngasos.com
MPTUJPURMPTU
Gui Soso Network Various Standard Industry Data Free Chemical Industry Ministry Documents
(1992) Chemical No. 245
About Cloth Chemical Machinery Notice on the two industry standards of centrifugal compressors and small and medium-sized chamber type compressors
All provinces, autonomous regions, and municipalities directly under the Central Government Chemical Industry Department (hereinafter referred to as the "Ministry of Industry Standards"), we have commissioned China Net Chemical Engineering No. 1. The second construction company of China Net Chemical Engineering Co., Ltd. to formulate the second construction and acceptance specifications for chemical machinery installation projects for low-cost and medium-sized scientific and technological compressors; the thirteenth construction company of China National Chemical Engineering Co., Ltd. to formulate the construction and acceptance specifications for chemical machinery installation projects for centrifugal compressors. After consultation with relevant units, they are now approved as the chemical industry construction standards. The missing numbers are HGJ20E-92 and I1GT20-92 respectively. Since the implementation of the two standards in October 2012, the original standards for small and medium-sized chamber type gas compressors and technical specifications for improvement (trial) (Chemical Class 10377) and technical specifications for the construction and acceptance of medium and low-cost and high-pressure centrifugal compressors (Trial 18 (Chemical Class 102-77) are currently in force.
Technical standards in the northern part of the chemical industry construction department responsible for management. Ministry of Chemical Industry
April 7, 1991
Guisoso.com Various American standards industry data is the People's Republic of China industry standard
Chemical machinery installation engineering construction
and acceptance specifications
Centrifugal compressor
IGI28592
School: China Chemical Engineering Thirteenth Construction Company Approved by the Ministry of Industry
Implementation period: May 1, 1992
Soisoso.com MW. Various American standards industry data is free of revision instructions
According to the arrangement of the Ministry of Chemical Industry (90) Chemical Standard No. 21, the Ministry entrusted China Chemical Engineering Thirteenth Class Design Company to interpret the medium pressure centrifugal compressor lung construction and acceptance technical specifications (trial) training chemical 1 ton 7) plate. During the revision of this specification, the implementation of the original specification was analyzed, the construction experience of special projects such as refractory, ethylene, pure spherical, and joint-stock projects was summarized, and the latest versions of technical standards at home and abroad were consulted. The technical indicators of this specification are determined based on the latest domestic technology of centrifugal machines, industrial steam turbines, and the technical standards of products in the 1980s, which are in line with the current level of mechanical innovation in my country. This specification is widely coordinated with the standards of relevant majors, and after review, it is determined that the specification is of customer-oriented nature: the material variation of the specification within the warranty period is revised, which will improve the construction progress, reduce the cost of construction, and ensure the safety of the workers. It will play a positive role in meeting social pressure. With the development of construction industry and the improvement of cutting machine manufacturing level, new materials and new machines will emerge continuously. We hope that all units can summarize their experience and provide improvement suggestions in the process of inspection and standardization, so as to provide more comprehensive information. For more information about China Standardization, please contact the Chemical Industry Standardization Center of Zhongzhong Road, Shijiazhuang City, Hebei Province (zip code, 050021)
Basic Construction Department of Ministry of Chemical Industry
·-1992年4HF
Main Search Network for various American standards and industry materials
23年Preparation
21 Technical Preparation
2.2 Machine Nest Transportation and Hoisting
2-］Capacity Acceptance and Maintenance
2. 4 Cover T site should have the conditions 1
2.5 its acceptance and treatment
3 the group is completed leveling and stopping
3. "Fast rail" footing is already
3.2 group before positioning
3. unit sense position, improve
5.4 group connection
foundation secondary process slurry
4 centrifugal unshrinkable pick installation
general provisions
4.2 inspection and acceptance
4.3 machine without and sink plate flashing equipment
4.4 rotor installation
seal military installation
4. unit machine optical general
4.7 variable speed installation
5 drive time installation
E. 1 5.21 Installation of the engine
5. Gas installation
6 Attached screen equipment and evaluation equipment
8.1 Installation of various equipment
5.》Installation of equipment
i. Oil system insulation flow
Unit trial operation
? .1 Change of operation conditions
32 Trial operation preparation work
7.3 Auxiliary 6 Dean operation
7.4 Steam system engine trial operation
**142)
（145)| |tt||（153）
（154）
.(153)
Various standard industry materials are exempted from 1.3 years of trial implementation
7. Machine trial operation
. Delivery documents
Appendix delivery slurry heart shrinkage water mixed edge change non-mixed pulp on the promotion of the ratio of resistance to recording with surface sealant
For recording bolt connection tightening force rangewww.bzxz.net
For the request force) in the standard wording description:
Search network various US standard industry materials 1 total 0.1 This specification is applicable to the construction and acceptance of the installation project of centrifugal compressor units in the chemical industry: 1.2 Technical specifications for the construction and acceptance of the installation of centrifugal compressor units in the chemical industry. The general technical requirements, performance standards and power-on specifications of the machine installation project shall be followed. 1.3 When the relevant provisions of this specification and the unit technical documents (also known as the technical documents) are not recommended, the technical documents shall be followed. 1.4 For the unit-related In addition to the relevant regulations of the standard, the construction and acceptance shall be carried out in accordance with the relevant national standards and specifications. 1. During the construction, the relevant safety technology, dynamic protection, fire prevention measures, etc. shall comply with the relevant national regulations. 2. Preparation before construction
2.1 Technical preparation
2.1.1 The following technical materials should be available before construction: 2.11.! The cooperation certificate of the high-speed compressor plant and the oil plant cooperation certificate must include the following contents: (1) the material qualification certificate of the components, (2) the quality certificate of the random pipes, pipe fittings, mesh doors, etc., (3) the hydraulic test record of the machine and its accessories, and the rotor manufacturing quality inspection certificate; (5) the dynamic balance and wheel seal reverse test record of the rotor assembly record; (7) the machine test run record. 2.1.1.3 The installation list of the unit; 2.1.1.4 The handover materials between the foundations, 2.1.1.5 The relevant specifications, connection technical requirements, implementation plans, etc. 2.1.2 Before construction, the unit-level drawings and technical exchanges must be completed and closely recorded. 2.2 Unit transportation and hoisting
2.2.1 The hoisting and transportation of the unit shall comply with the relevant provisions of the current industry standard engineering construction specifications.
1.2.2 The unit shall be installed and transported according to the packaging mark or the center of gravity of the equipment. During the operation, the machine and its main parts shall be kept horizontal.
2.1.3 When the machine and its parts are hoisted and transported, the wire, plastic, and wide tools shall not be tied randomly on the machine surface. Pads shall be made or other materials shall be used for packaging. Strictly increase the damage. 2.2.4 When the rotor is used, the special tools provided by the manufacturer should be used: for the assembly tools and rigging made by the manufacturer, 200 working loads should be selected for trial use, and the time should not be less than 1 hour. 2.3 Unpacking acceptance and maintenance
various standard industry data are free to pass,
2.3.2 The net parts of the vehicle, the parts and components are required to be stored in a suitable warehouse: 7.3.3 Random technical data, special tools and measuring tools should be registered, kept in a safe place and ensured to be out of use. : 2.4 Cases that should be available at the construction site
2.4.1 The foundation must be equipped with service installation, the foundation and the surrounding engineering & ground should be completed, and the road width should be tested and eliminated. 2.4.2 The temporary facilities of the factory building should be able to prevent the attack of wind, sand, feathers and snow. The environmental temperature should not be lower than b.1.4.3! The equipment used in the room should be checked and qualified after trial operation. 2.4.4 Water, electricity, gas, lighting and sanitary equipment should be connected and available. 2.4.5 Sufficient firefighting equipment should be available at the construction site. 1.4. All construction tools and measuring instruments should be complete. The measuring instruments should be inspected and the accuracy level should meet the requirements. 2.4.7 The construction site should have materials and parts storage conditions. 2.5 Foundation acceptance and treatment
2.5.1 The foundation must be verified and the intermediate handover certificate must be issued. The following materials must be submitted when the foundation is delivered: 2.5.1.1 Construction quality certificate and center, elevation, and external dimension measurement records: 2.5.1.2 When there is no requirement, provide the settlement observation points and physical settlement observation records 2.5.2 The foundation shall be visually inspected and meet the following requirements: 2.5.2.1 There shall be no defects such as cracks, peak separation, voids, and exposure: 2.5.2. The foundation center line, elevation, settlement tide point (designed by the designer) and other markings shall be complete and clear. 2.5.3 According to the completed foundation drawing and technical documents, the shape, size, and coordinates of the foundation shall be effectively inspected. If the design does not require special requirements, the deviations shall comply with the provisions of Table 2.3.3. 2.5.4 Before installing the unit, the following treatments should be done on the foundation: 2.5.4.1 The surface of the foundation that needs to be filled with grout twice should be shoveled out. The depth of the pits should not be less than 10mm. The depth should be 3~5 points per square meter. The surface should not be layered or oily. 4. The foundation of the initial installation should be level. The horizontal expansion should not be greater than 0.000, and the contact area with the selected foundation should not be less than 3.5.4.3: In case of smoke generation, the foundation surface where the pad is placed should be shoveled out, and the cement slurry on the higher level of the foundation should be installed. The horizontal deviation of the upper surface of the flat washer should not be greater than 0.5mm/blood, and the deviation should not be greater than 2mm. The mortar layer sequence should not be less than 4hmm
2.5.4.4 The foundation should be in uniform contact with the foundation surface, and the contact area should not be less than 50%. .2.5.4.5 The debris, soil and machine water in the hole must be removed. 2.5. .3
Coordinate position system horizontal axis%）
No interval surface supplement mark
Platform plane size
World hole size
Basic size and position full of induced difference
Flat levelness (including control can open salt transformation section backup) [i every
【every
Yang Cheng Cheng
Household center in the newspaper and department store planner
Xiyin electric foot mark light milk
>Center quantity
(2) Deep skin
Pre-buried active electric explosion control
()Center position
3) Levelness (with help of the plate
(1) Levelness (with amplitude control hole pin plate) called
Allow some deviation
Jia Soso.com various standards industry information 3.1 Washers and anchor bolts
31.1 When required by the technical documents, the layout of the parts shall comply with the following provisions: 3.1.1.1 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.2 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.3 The adjacent washers shall be 3m-7octnm according to the machine or quantity, base structure and load distribution. 3.1.2 The washers shall be flat, free of scale, chrysanthemum and old edges. The inclination of the inclined washer shall be 1/2C, and the surface roughness Ra4 shall be greater than 6.3mm. Paired inclined washers The contact between the layers should be dense: 3.1.3 The length and specifications of the pad should be selected according to the industry standard machine installation work construction and acceptance specifications. 3.1.4 Use a pair of diagonal pads for each quick melting, and the total number of layers should not be 4. The total height of the layers should be 40-70mm. 3.1.5 The inner iron group of the machine installation should be free of looseness using a 0.25~0.5kg pin. Use a 0.0mux feeler gauge to check the center between layers. The sum of the depths of the two halves of the gap should not exceed 14 of the width of the pad. After the rate inspection is qualified, the two layers of the potential sensitive layer will be fixed with a positioning device. It is strictly forbidden to fix it on the machine with a special wire. 3.1.6 For the unit installed without a seat iron, the construction method should comply with the provisions of the industry standard machine installation work construction and acceptance specifications. Other requirements The available supports shall meet the following requirements: 3.1.6.1 When the inductive force is adjusted with a screw, remove the floating layer at the corresponding position and use a supporting line with a strength higher than the foundation to make the pre-line adjustment. The technical deviation shall not exceed 2mm/blood, and the elevation deviation shall not exceed 23.1.6.2 When a small dry pound or temporary shim is used for adjustment, its position and quantity shall meet the general requirements of this standard: 1.3 Regulations 3.1. The inspection and treatment of the installation of the foundation shall meet the relevant provisions of the third edition of the standard for the installation of the chemical machinery engineering and acceptance of the standard. 3.2 Preparation before the unit is in place
3.2.1 The bearing box of the speed changer, compressor, turbine and intermediate engine supplied by the installation shall be tested for more than 1 hour with oil flow test as the technical leakage test standard. 3.2.2 The parts where the base and the machine are in contact must be cleaned, lubricated, and free of sand, etc. All kinds of standard industry materials are free to search for reference. 3.3 Unit positioning and alignment 3.3.1 Before the unit is positioned, the reference machine for leveling and alignment of the unit must be reasonably determined: the reference machine should be adjusted and fixed, with the axis as the center. Adjust the rest of the machine at the same time. 3.3.2 The determination of the reference machine should meet the following requirements: 3.3.2.1 The installation reference machine specified by the manufacturer; 3.3.2.2 Machines with large weight and difficult to measure should be selected; 3.3.2.3 When the machine has many parts and the shaft system is long, it is advisable to install it in the middle position. 3.3.2.4 When the parts are the same, the machine with high speed should be selected first .3.3.3 When the unit is in place, the coupling end face should be measured in the direction of the output energy, which should meet the requirements of the technical documents. 3.3.4 The center of the unit should be aligned with the base line. The deviation should not be greater than 5mm. 3.3.5 The installation elevation of the external standard machine should not be greater than 3mm. 3.3.6: Before adjusting the level, first determine the position of the horizontal measuring points and the installation reference position of the unit, and they should meet the following requirements.
3.3.1 The longitudinal level can be measured at selected points on the bearing seat hole, the bearing seat, the center dividing surface of the filling body, the auxiliary or the special processing surface given by the factory!
3.3.6.2 The horizontal level can be measured on the bearing, the center dividing surface of the lower machine, or the special processing surface of the production line: 3.3.6.3 It is recommended to select The axis of the reference machine is the installation reference position of the unit. 3.3.7 The allowable full deviation of the unit water level is recommended to meet the following requirements: 3.3.7.1 The allowable deviation of the horizontality in the nominal direction, the installation reference position of the reference machine end should be (2~05mm/m, and the other machines must meet the coupling alignment requirements! 3.3.7.2 The deviation of the horizontal surface should not be greater than u.7Umm/m. The water level of the corresponding points of the machine should be basically the same.
3.3.B For the horizontal installation unit, the installation sequence should be the bed, bearing seat, casing and internal parts. After the reference machine and the lower casing are adjusted and fixed, the remaining components and other machines can be installed: the allowable deviation should meet the following requirements: 3.3.8.1 The center of the front hole The difference between the center of the lower machine and the center of the bearing hole of the other machine and the center of the reference machine should not exceed 0.03mm; 3.3.8.2 The deviation between the center of the bearing hole of the other machine and the center of the reference machine should not be greater than 0.0mm. 3.4 Coupling alignment of the unit
3.4.1 During the appearance inspection of the shaft, there should be no burrs, cracks and other embedded parts. Use a dry gauge to check the deviation between the end face and the end face. The deviation value should comply with the provisions of Table 4.4.1 of this specification.
3.4.2 The alignment equipment and operation should comply with the following provisions. 3.42.1 The gauge frame should be strong, light, and large in strength. It should be installed semi-fixed and not movable. The gauge should be measured when in use. Search the network for various standard industry information.The cement mortar with a higher base shall be equipped with a leveling washer. The horizontal deviation of the upper surface of the leveling washer shall not exceed 0.5mm/mm, and the deviation shall not exceed 2mm. The mortar layer thickness shall not exceed 4mm
2.5.4.4 The surface of the mortar shall be in contact with the base surface and the area shall not be less than 50%. .2.5.4.5 The debris, soil and machine water in the hole must be removed. Jiasousou.com Various standard industry data free table 2.5. .3
Coordinate position system horizontal axis%）
No interval surface supplement mark
Platform plane size
World hole size
Basic size and position full of induced difference
Flat levelness (including control can open salt transformation section backup) [i every
【every
Yang Cheng Cheng
Household center in the newspaper and department store planner
Xiyin electric foot mark light milk
>Center quantity
(2) Deep skin
Pre-buried active electric explosion control
()Center position
3) Levelness (with help of the plate
(1) Levelness (with amplitude control hole pin plate) called
Allow some deviation
Jia Soso.com various standards industry information 3.1 Washers and anchor bolts
31.1 When required by the technical documents, the layout of the parts shall comply with the following provisions: 3.1.1.1 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.2 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.3 The adjacent washers shall be 3m-7octnm according to the machine or quantity, base structure and load distribution. 3.1.2 The washers shall be flat, free of scale, chrysanthemum and old edges. The inclination of the inclined washer shall be 1/2C, and the surface roughness Ra4 shall be greater than 6.3mm. Paired inclined washers The contact between the layers should be dense: 3.1.3 The length and specifications of the pad should be selected according to the industry standard machine installation work construction and acceptance specifications. 3.1.4 Use a pair of diagonal pads for each quick melting, and the total number of layers should not be 4. The total height of the layers should be 40-70mm. 3.1.5 The inner iron group of the machine installation should be free of looseness using a 0.25~0.5kg pin. Use a 0.0mux feeler gauge to check the center between layers. The sum of the depths of the two halves of the gap should not exceed 14 of the width of the pad. After the rate inspection is qualified, the two layers of the potential sensitive layer will be fixed with a positioning device. It is strictly forbidden to fix it on the machine with a special wire. 3.1.6 For the unit installed without a seat iron, the construction method should comply with the provisions of the industry standard machine installation work construction and acceptance specifications. Other requirements The available supports shall meet the following requirements: 3.1.6.1 When the inductive force is adjusted with a screw, remove the floating layer at the corresponding position and use a supporting line with a strength higher than the foundation to make the pre-line adjustment. The technical deviation shall not exceed 2mm/blood, and the elevation deviation shall not exceed 23.1.6.2 When a small dry pound or temporary shim is used for adjustment, its position and quantity shall meet the general requirements of this standard: 1.3 Regulations 3.1. The inspection and treatment of the installation of the foundation shall meet the relevant provisions of the third edition of the standard for the installation of the chemical machinery engineering and acceptance of the standard. 3.2 Preparation before the unit is in place
3.2.1 The bearing box of the speed changer, compressor, turbine and intermediate engine supplied by the installation shall be tested for more than 1 hour with oil flow test as the technical leakage test standard. 3.2.2 The parts where the base and the machine are in contact must be cleaned, lubricated, and free of sand, etc. All kinds of standard industry materials are free to search for reference. 3.3 Unit positioning and alignment 3.3.1 Before the unit is positioned, the reference machine for leveling and alignment of the unit must be reasonably determined: the reference machine should be adjusted and fixed, with the axis as the center. Adjust the rest of the machine at the same time. 3.3.2 The determination of the reference machine should meet the following requirements: 3.3.2.1 The installation reference machine specified by the manufacturer; 3.3.2.2 Machines with large weight and difficult to measure should be selected; 3.3.2.3 When the machine has many parts and the shaft system is long, it is advisable to install it in the middle position. 3.3.2.4 When the parts are the same, the machine with high speed should be selected first .3.3.3 When the unit is in place, the coupling end face should be measured in the direction of the output energy, which should meet the requirements of the technical documents. 3.3.4 The center of the unit should be aligned with the base line. The deviation should not be greater than 5mm. 3.3.5 The installation elevation of the external standard machine should not be greater than 3mm. 3.3.6: Before adjusting the level, first determine the position of the horizontal measuring points and the installation reference position of the unit, and they should meet the following requirements.
3.3.1 The longitudinal level can be measured at selected points on the bearing seat hole, the bearing seat, the center dividing surface of the filling body, the auxiliary or the special processing surface given by the factory!
3.3.6.2 The horizontal level can be measured on the bearing, the center dividing surface of the lower machine, or the special processing surface of the production line: 3.3.6.3 It is recommended to select The axis of the reference machine is the installation reference position of the unit. 3.3.7 The allowable full deviation of the unit water level is recommended to meet the following requirements: 3.3.7.1 The allowable deviation of the horizontality in the nominal direction, the installation reference position of the reference machine end should be (2~05mm/m, and the other machines must meet the coupling alignment requirements! 3.3.7.2 The deviation of the horizontal surface should not be greater than u.7Umm/m. The water level of the corresponding points of the machine should be basically the same.
3.3.B For the horizontal installation unit, the installation sequence should be the bed, bearing seat, casing and internal parts. After the reference machine and the lower casing are adjusted and fixed, the remaining components and other machines can be installed: the allowable deviation should meet the following requirements: 3.3.8.1 The center of the front hole The difference between the center of the lower machine and the center of the bearing hole of the other machine and the center of the reference machine should not exceed 0.03mm; 3.3.8.2 The deviation between the center of the bearing hole of the other machine and the center of the reference machine should not be greater than 0.0mm. 3.4 Coupling alignment of the unit
3.4.1 During the appearance inspection of the shaft, there should be no burrs, cracks and other embedded parts. Use a dry gauge to check the deviation between the end face and the end face. The deviation value should comply with the provisions of Table 4.4.1 of this specification.
3.4.2 The alignment equipment and operation should comply with the following provisions. 3.42.1 The gauge frame should be strong, light, and large in strength. It should be installed semi-fixed and not movable. The gauge should be measured when in use. Search the network for various standard industry information.The cement mortar with a higher base shall be equipped with a leveling washer. The horizontal deviation of the upper surface of the leveling washer shall not exceed 0.5mm/mm, and the deviation shall not exceed 2mm. The mortar layer thickness shall not exceed 4mm
2.5.4.4 The surface of the mortar shall be in contact with the base surface and the area shall not be less than 50%. .2.5.4.5 The debris, soil and machine water in the hole must be removed. Jiasousou.com Various standard industry data free table 2.5. .3
Coordinate position system horizontal axis%）
No interval surface supplement mark
Platform plane size
World hole size
Basic size and position full of induced difference
Flat levelness (including control can open salt transformation section backup) [i every
【every
Yang Cheng Cheng
Household center in the newspaper and department store planner
Xiyin electric foot mark light milk
>Center quantity
(2) Deep skin
Pre-buried active electric explosion control
()Center position
3) Levelness (with help of the plate
(1) Levelness (with amplitude control hole pin plate) called
Allow some deviation
Jia Soso.com various standards industry information 3.1 Washers and anchor bolts
31.1 When required by the technical documents, the layout of the parts shall comply with the following provisions: 3.1.1.1 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.2 The inclined washer shall be placed on both sides of the anchor bolts. 3.1.1.3 The adjacent washers shall be 3m-7octnm according to the machine or quantity, base structure and load distribution. 3.1.2 The washers shall be flat, free of scale, chrysanthemum and old edges. The inclination of the inclined washer shall be 1/2C, and the surface roughness Ra4 shall be greater than 6.3mm. Paired inclined washers The contact between the layers should be dense: 3.1.3 The length and specifications of the pad should be selected according to the industry standard machine installation work construction and acceptance specifications. 3.1.4 Use a pair of diagonal pads for each quick melting, and the total number of layers should not be 4. The total height of the layers should be 40-70mm. 3.1.5 The inner iron group of the machine installation should be free of looseness using a 0.25~0.5kg pin. Use a 0.0mux feeler gauge to check the center between layers. The sum of the depths of the two halves of the gap should not exceed 14 of the width of the pad. After the rate inspection is qualified, the two layers of the potential sensitive layer will be fixed with a positioning device. It is strictly forbidden to fix it on the machine with a special wire. 3.1.6 For the unit installed without a seat iron, the construction method should comply with the provisions of the industry standard machine installation work construction and acceptance specifications. Other requirements The available supports shall meet the following requirements: 3.1.6.1 When the inductive force is adjusted with a screw, remove the floating layer at the corresponding position and use a supporting line with a strength higher than the foundation to make the pre-line adjustment. The technical deviation shall not exceed 2mm/blood, and the elevation deviation shall not exceed 23.1.6.2 When a small dry pound or temporary shim is used for adjustment, its position and quantity shall meet the general requirements of this standard: 1.3 Regulations 3.1. The inspection and treatment of the installation of the foundation shall meet the relevant provisions of the third edition of the standard for the installation of the chemical machinery engineering and acceptance of the standard. 3.2 Preparation before the unit is in place
3.2.1 The bearing box of the speed changer, compressor, turbine and intermediate engine supplied by the installation shall be tested for more than 1 hour with oil flow test as the technical leakage test standard. 3.2.2 The parts where the base and the machine are in contact must be cleaned, lubricated, and free of sand, etc. All kinds of standard industry materials are free to search for reference. 3.3 Unit positioning and alignment 3.3.1 Before the unit is positioned, the reference machine for leveling and alignment of the unit must be reasonably determined: the reference machine should be adjusted and fixed, with the axis as the center. Adjust the rest of the machine at the same time. 3.3.2 The determination of the reference machine should meet the following requirements: 3.3.2.1 The installation reference machine specified by the manufacturer; 3.3.2.2 Machines with large weight and difficult to measure should be selected; 3.3.2.3 When the machine has many parts and the shaft system is long, it is advisable to install it in the middle position. 3.3.2.4 When the parts are the same, the machine with high speed should be selected first .3.3.3 When the unit is in place, the coupling end face should be measured in the direction of the output energy, which should meet the requirements of the technical documents. 3.3.4 The center of the unit should be aligned with the base line. The deviation should not be greater than 5mm. 3.3.5 The installation elevation of the external standard machine should not be greater than 3mm. 3.3.6: Before adjusting the level, first determine the position of the horizontal measuring points and the installation reference position of the unit, and they should meet the following requirements.
3.3.1 The longitudinal level can be measured at selected points on the bearing seat hole, the bearing seat, the center dividing surface of the filling body, the auxiliary or the special processing surface given by the factory!
3.3.6.2 The horizontal level can be measured on the bearing, the center dividing surface of the lower machine, or the special processing surface of the production line: 3.3.6.3 It is recommended to select The axis of the reference machine is the installation reference position of the unit. 3.3.7 The allowable full deviation of the unit water level is recommended to meet the following requirements: 3.3.7.1 The allowable deviation of the horizontality in the nominal direction, the installation reference position of the reference machine end should be (2~05mm/m, and the other machines must meet the coupling alignment requirements! 3.3.7.2 The deviation of the horizontal surface should not be greater than u.7Umm/m. The water level of the corresponding points of the machine should be basically the same.
3.3.B For the horizontal installation unit, the installation sequence should be the bed, bearing seat, casing and internal parts. After the reference machine and the lower casing are adjusted and fixed, the remaining components and other machines can be installed: the allowable deviation should meet the following requirements: 3.3.8.1 The center of the front hole The difference between the center of the lower machine and the center of the bearing hole of the other machine and the center of the reference machine should not exceed 0.03mm; 3.3.8.2 The deviation between the center of the bearing hole of the other machine and the center of the reference machine should not be greater than 0.0mm. 3.4 Coupling alignment of the unit
3.4.1 During the appearance inspection of the shaft, there should be no burrs, cracks and other embedded parts. Use a dry gauge to check the deviation between the end face and the end face. The deviation value should comply with the provisions of Table 4.4.1 of this specification.
3.4.2 The alignment equipment and operation should comply with the following provisions. 3.42.1 The gauge frame should be strong, light, and large in strength. It should be installed semi-fixed and not movable. The gauge should be measured when in use. Search the network for various standard industry information.6 For units installed without seat rails, the construction method shall comply with the requirements of the machine installation work contract construction and acceptance standards set out in the industry standards of the joint venture, and the available supports shall meet the following requirements: 3.1.6.1 When the inductor has an adjustment screw, the floating layer at the corresponding position shall be scraped off and a buried support with a strength higher than the foundation shall be used for pre-installation. The technical deviation shall not exceed 2mm/blood, and the elevation deviation shall not be greater than 23.1.6.2. When using small dry weights or temporary shims for adjustment, their placement and quantity shall comply with the general requirements of this standard: 1.3 Regulations 3.1. The inspection and treatment of the installation of the foundation shall comply with the relevant provisions of the current operation standard "Chemical Machinery Installation Engineering Construction and Acceptance Standard" No. 3.2 Preparation before the unit is put into place
3.2.1 The bearing boxes of the speed changer, compressor, turbine and intermediate machine delivered shall be subjected to a kerosene leakage test for more than 1 hour with technical stimulation as the reference. 3.2.2 The parts where the base and the machine are in contact must be cleaned, lubricated, and free of sand, etc. All kinds of standard industry materials are free to search for reference. 3.3 Unit positioning and alignment 3.3.1 Before the unit is positioned, the reference machine for leveling and alignment of the unit must be reasonably determined: the reference machine should be adjusted and fixed, with the axis as the center. Adjust the rest of the machine at the same time. 3.3.2 The determination of the reference machine should meet the following requirements: 3.3.2.1 The installation reference machine specified by the manufacturer; 3.3.2.2 Machines with large weight and difficult to measure should be selected; 3.3.2.3 When the machine has many parts and the shaft system is long, it is advisable to install it in the middle position. 3.3.2.4 When the parts are the same, the machine with high speed should be selected first .3.3.3 When the unit is in place, the coupling end face should be measured in the direction of the output energy, which should meet the requirements of the technical documents. 3.3.4 The center of the unit should be aligned with the base line. The deviation should not be greater than 5mm. 3.3.5 The installation elevation of the external standard machine should not be greater than 3mm. 3.3.6: Before adjusting the level, first determine the position of the horizontal measuring points and the installation reference position of the unit, and they should meet the following requirements.
3.3.1 The longitudinal level can be measured at selected points on the bearing seat hole, the bearing seat, the center dividing surface of the filling body, the auxiliary or the special processing surface given by the factory!
3.3.6.2 The horizontal level can be measured on the bearing, the center dividing surface of the lower machine, or the special processing surface of the production line: 3.3.6.3 It is recommended to select The axis of the reference machine is the installation reference position of the unit. 3.3.7 The allowable full deviation of the unit water level is recommended to meet the following requirements: 3.3.7.1 The allowable deviation of the horizontality in the nominal direction, the installation reference position of the reference machine end should be (2~05mm/m, and the other machines must meet the coupling alignment requirements! 3.3.7.2 The deviation of the horizontal surface should not be greater than u.7Umm/m. The water level of the corresponding points of the machine should be basically the same.
3.3.B For the horizontal installation unit, the installation sequence should be the bed, bearing seat, casing and internal parts. After the reference machine and the lower casing are adjusted and fixed, the remaining components and other machines can be installed: the allowable deviation should meet the following requirements: 3.3.8.1 The center of the front hole The difference between the center of the lower machine and the center of the bearing hole of the other machine and the center of the reference machine should not exceed 0.03mm; 3.3.8.2 The deviation between the center of the bearing hole of the other machine and the center of the reference machine should not be greater than 0.0mm. 3.4 Coupling alignment of the unit
3.4.1 During the appearance inspection of the shaft, there should be no burrs, cracks and other embedded parts. Use a dry gauge to check the deviation between the end face and the end face. The deviation value should comply with the provisions of Table 4.4.1 of this specification.
3.4.2 The alignment equipment and operation should comply with the following provisions. 3.42.1 The gauge frame should be strong, light, and large in strength. It should be installed semi-fixed and not movable. The gauge should be measured when in use. Search the network for various standard industry information.6 For units installed without seat rails, the construction method shall comply with the requirements of the machine installation work contract construction and acceptance standards set out in the industry standards of the joint venture, and the available supports shall meet the following requirements: 3.1.6.1 When the inductor has an adjustment screw, the floating layer at the corresponding position shall be scraped off and a buried support with a strength higher than the foundation shall be used for pre-installation. The technical deviation shall not exceed 2mm/blood, and the elevation deviation shall not be greater than 23.1.6.2. When using small dry weights or temporary shims for adjustment, their placement and quantity shall comply with the general requirements of this standard: 1.3 Regulations 3.1. The inspection and treatment of the installation of the foundation shall comply with the relevant provisions of the current operation standard "Chemical Machinery Installation Engineering Construction and Acceptance Standard" No. 3.2 Preparation before the unit is put into place
3.2.1 The bearing boxes of the speed changer, compressor, turbine and intermediate machine delivered shall be subjected to a kerosene leakage test for more than 1 hour with technical stimulation as the reference. 3.2.2 The parts where the base and the machine are in contact must be cleaned, lubricated, and free of sand, etc. All kinds of standard industry materials are free to search for reference. 3.3 Unit positioning and alignment 3.3.1 Before the unit is positioned, the reference machine for leveling and alignment of the unit must be reasonably determined: the reference machine should be adjusted and fixed, with the axis as the center. Adjust the rest of the machine at the same time. 3.3.2 The determination of the reference machine should meet the following requirements: 3.3.2.1 The installation reference machine specified by the manufacturer; 3.3.2.2 Machines with large weight and difficult to measure should be selected; 3.3.2.3 When the machine has many parts and the shaft system is long, it is advisable to install it in the middle position. 3.3.2.4 When the parts are the same, the machine with high speed should be selected first .3.3.3 When the unit is in place, the coupling end face should be measured in the direction of the output energy, which should meet the requirements of the technical documents. 3.3.4 The center of the unit should be aligned with the base line. The deviation should not be greater than 5mm. 3.3.5 The installation elevation of the external standard machine should not be greater than 3mm. 3.3.6: Before adjusting the level, first determine the position of the horizontal measuring points and the installation reference position of the unit, and they should meet the following requirements.
3.3.1 The longitudinal level can be measured at selected points on the bearing seat hole, the bearing seat, the center dividing surface of the filling body, the auxiliary or the special processing surface given by the factory!
3.3.6.2 The horizontal level can be measured on the bearing, the center dividing surface of the lower machine, or the special processing surface of the production line: 3.3.6.3 It is recommended to select The axis of the reference machine is the installation reference position of the unit. 3.3.7 The allowable full deviation of the unit water level is recommended to meet the following requirements: 3.3.7.1 The allowable deviation of the horizontality in the nominal direction, the installation reference position of the reference machine end should be (2~05mm/m, and the other machines must meet the coupling alignment requirements! 3.3.7.2 The deviation of the horizontal surface should not be greater than u.7Umm/m. The water level of the corresponding points of the machine should be basically the same.
3.3.B For the horizontal installation unit, the installation sequence should be the bed, bearing seat, casing and internal parts. After the reference machine and the lower casing are adjusted and fixed, the remaining components and other machines can be installed: the allowable deviation should meet the following requirements: 3.3.8.1 The center of the front hole The difference between the center of the lower machine and the center of the bearing hole of the other machine and the center of the reference machine should not exceed 0.03mm; 3.3.8.2 The deviation between the center of the bearing hole of the other machine and the center of the reference machine should not be greater than 0.0mm. 3.4 Coupling alignment of the unit
3.4.1 During the appearance inspection of the shaft, there should be no burrs, cracks and other embedded parts. Use a dry gauge to check the deviation between the end face and the end face. The deviation value should comply with the provisions of Table 4.4.1 of this specification.
3.4.2 The alignment equipment and operation should comply with the following provisions. 3.42.1 The gauge frame should be strong, light, and large in strength. It should be installed semi-fixed and not movable. The gauge should be measured when in use. Search the network for various standard industry information.
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.