Some standard content:
1CS29.120.60
Machinery Industry Standard of the People's Republic of China
JB/T10164-1999
Master Order Switch
Hostorderlimitswitches
Published on 1999-10-08
State Machinery Industry Bureau
Implemented on 2000-03-01
JB/T10164—1999
Cited standards
Terms, symbols, codes
Test methods
Marking, packaging, transportation, storage
JB/T10164-1999
This standard is formulated based on GB/T14048.1-1993 "General rules for low-voltage switchgear and controlgear" and GB14048.5-1993 "Low-voltage switchgear and controlgear control circuit appliances and switch elements Part 1: Electromechanical control circuit appliances". At the same time, the corresponding clauses of the control switch standard JISC4520-1978 (confirmed in 1991) are quoted. This standard is proposed by the Machine Tool Electrical Standardization Technical Committee. This standard is under the jurisdiction of Chengdu Machine Tool Electrical Research Institute. The drafting unit of this standard: Beijing No. 1 Machine Tool Electrical Factory. The main drafters of this standard: Liu Jingcun, Zhuo Weizhong, Zhou Xiangdong. Scope
Machinery Industry Standard of the People's Republic of China
Host order limitswitches
JB/T10164-1999
This standard specifies the general basic requirements for host order switches, including terminology, characteristics, types, parameters, normal working conditions and installation conditions, structure, performance requirements, and verification of characteristics and performance. This standard is applicable to circuits with rated voltage AC 50Hz (or 60Hz) voltage up to 660V, DC voltage up to 440V, and rated working current up to 10A, as control electrical appliances for remote connection and disconnection of circuits and manual operation. 2 Referenced standards
The provisions contained in the following standards constitute the provisions of this standard by being referenced in this standard. When this standard was published, the versions shown were all valid. All standards are subject to revision. Parties using this standard should explore the possibility of using the latest versions of the following standards: GB/T1980—1996
GB/T 2423.11989
GB/T2423.2—1989
GB/T 2423.41993
GB/T2423.10---1995
GB/T2828—1987
GB/T 2900.1-~1992
GB/T2900.18—1992
GB/T4026—1992
GB/T 4205---1984
GB/T 4207—1984
GB/T4942.2-1993
GB/T5169.4—1985
GB/T 5226.1--1996
GB/T14048.1-1993
GB 14048.51993
3 Terms, symbols and codes
3.1 General definitions
Standard frequency
Basic environmental test procedures for electrical and electronic products Test A: Low temperature test method Basic environmental test procedures for electrical and electronic products Test B: High temperature test method Basic environmental test procedures for electrical and electronic products Test Db: Alternating damp heat test method Environmental testing for electrical and electronic products Part 2: Test methods Test Fc and guidelines: Vibration (sinusoidal)
Batch inspection counting sampling procedures and sampling tables (applicable For inspection of continuous batches) Electrical T terms Basic terms
Electrical terms Low-voltage electrical appliances
Identification and application of wiring terminals and specific wire ends of electrical equipment General rules for alphanumeric systems Standard movement direction of operating parts of controlling electrical equipment Methods for determining the comparative tracking index and the resistance tracking index of solid insulating materials under humid conditions
Degrees of protection of low-voltage electrical enclosures
Electrical T Fire hazard test for electronic products: Glow-wire test method and guidelines T Industry Mechanical electrical equipment Part 1: General technical conditions Low-voltage switch General provisions for equipment and control equipment
Low-voltage switchgear and control equipment-Control circuit appliances and switch elements-Part 1: Electromechanical control circuit appliances
Approved by the State Bureau of Machinery Industry on October 8, 1999, implemented on March 1, 2000
JB/T10164-1999
For definitions not specified in this standard, please refer to GB/T2900.1, GB/T2900.18, GB/T14048.1, GB14048.5 and GB/T5226.1 and other standards
3.2 Supplementary Definitions
3.2.1 Operator
The part that performs an action under the action of an external force. 3.2.2 Component
A component of electrical equipment, usually distinguished by purpose, but can be used for various purposes. Control Device
Control Device is a general definition, including the combination of switching devices and their related control, measurement, protection and regulation equipment, and also including the combination of these devices and their equipment with related internal connections, auxiliary devices, protective shells and supporting structures, which are used to control equipment that consumes electrical energy.
An element in an electrical system that transmits but does not utilize electrical energy. Exposed Conductor
Exposed conductor of electrical equipment that is easily touched and is not normally energized, but may be energized under fault conditions. Protective Body
A component used to prevent unintentional direct electric shock, but not intentional direct electric shock. 3.2.7 Switching Device
A device used to connect or disconnect the current of one or more circuits. 3.2.8 Closing
The process of establishing electrical contact between the moving and static contacts of an electrical appliance at a specified position. 3.2.9, Opening
The process of releasing electrical contact between the moving and static contacts of an electrical appliance at a specified position. 3.2.10 Human control
Control with human participation.
Related to human operation; direct power operation
Determined by the operator's actions.
3.2.12 Reset
All movable parts of an electrical appliance that has been operated return to their starting positions. 3.2.13 Operation cycle
Continuous operation of switching from one position to another and then returning to the starting position. If there are multiple positions, all other positions must be passed through.
3.2.14 Control circuit electrical appliances
Electric appliances that are mainly used to control the receiving equipment to achieve the expected operating state. 3.2.15 Multi-directional switch
A control switch that makes the contacts open and close by moving the handle in a specified number of directions. 3.2.16
Toggle switch
JB/T.10164-1999
A control switch that makes the contacts open and close by moving the handle in two opposite directions with fingers. 3.3 Symbols and abbreviations
3.3.1 Symbols
This standard adopts the symbols and definitions specified in 3.2 of GB/T14048.1-1993. 3.3.2 Codes
This standard adopts the codes and names specified in 3.3 of GB/T·14048.1-1993. 4 Requirements
4.1 Classification and naming
4.1.1 Classification
4.1.1.1 According to the type
a) Ordinary type;
b) Combination type.
4.1.1.2 According to the number of contact pairs
a) One pair of make-contact and/or one pair of break-contact;
b) Two pairs of make-contact and/or two pairs of break-contact;
c) Three pairs of make-contact and/or three pairs of break-contact;
d) Four pairs of make-contact and/or four pairs of break-contact:
e) Other combinations.
4.1.1.3 According to the purpose of contact elements
a) Snap-action contact elements;
b) Driven contact elements:
4.1.1.4 According to the contact reset mode
All are non-automatic reset.
4.1.1.5According to the protection mode, it is divided into
a) opening type;
b) guard type.
4.1.1.6According to the type of non-automatic control actuator, it is divided into a) cross handle;
b) rotary handle type;
c) handle type:
d) lever type;
e) pedal type;
f) button type.
4.1.1.7According to the control circuit, it is divided into
a) one circuit;
b) two circuits:
c) three circuits:
d) four circuits;
e) more than four circuits.
4.1.1.8Others
4.1.1.8.1 According to the control angle.
4.1.1.8.2 Others.
4.1.2 Naming
JB/T10164-1999
Specified in the specific product standard according to the use of the main switch. 4.2 Normal working conditions and installation conditions
The main switch that complies with this standard shall operate normally under the following conditions. 4.2.1 Normal working conditions
4.2.1.1 Ambient air temperature
a) The upper limit of the ambient air temperature is +40℃, and its average value within 24h shall not exceed +35℃; b) The lower limit of the ambient air temperature is -5℃.
Ambient air temperature refers to the ambient air temperature near the main switch, and for the main switch with a casing, it refers to the ambient air temperature near the casing.
4.2.1.2 Altitude
The altitude of the installation site shall not exceed 2000m.
4.2.1.3 Atmospheric conditions
4.2.1.3.1 Humidity
The relative humidity of the air at the installation site shall not exceed 50% when the maximum temperature is +40℃. It can have a higher relative humidity at lower temperatures. The average monthly temperature of the wettest month shall not exceed +25℃, and the average maximum relative humidity of the month shall not exceed 90%. Measures must be taken to prevent condensation on the product due to temperature changes. 4.2.1.3.2 Pollution level
The pollution level of the main switch is specified as "pollution level 3", unless otherwise specified in the specific product standards or it can only be reduced to "pollution level 2" after the effective use of the housing protective coating or sealing method. This depends on the special use or micro-environment of the main switch. 4.2.1.4 Vibration
The main switch should be able to operate under vibration conditions with a frequency of 10~55Hz and an amplitude of 0.75mm (10g). 4.2.2 Installation conditions
The installation conditions of the main switch are specified by the specific product standards. 4.2.2.1 Installation category
The installation category of the main switch is "Installation category II". 4.2.2.2 Installation
a) Installation angle
The main switch can be installed arbitrarily.
b) Installation method
The main switch is installed with fasteners.
4.3 Basic requirements
4.3.1 Basic parameters
4.3.1.1 Rated insulation voltage U:
JB/T10164-1999
The rated insulation voltage of the main switch is specified as 660, 380, 220, 110V. For the main switch that does not clearly specify the rated insulation voltage, the maximum value of the rated working voltage shall be regarded as the rated insulation voltage. 4.3.1.2 Conventional thermal current 1h
The conventional thermal current of the main switch is specified as 3, 5, 10, 16A. The rated operating voltage U and rated operating current I are shown in Table 1. 4.3.1.3
Current type
4. 3. 1. 4
Rated frequency
Rated operating voltage U.
24, 48, 110.220, 380, 660
24.48, 110, 220, 440
Rated operating current I.
0.16,0.2,0.25，0.315,0.4，0.5,0.63，0.80.1.0.1.25.1.60,2.0,2.50,3.15,4.0,5.0,6.30.8.00.-10.0The rated frequency of the master switch shall comply with the provisions of GB/T1980. The specific product standard stipulates the rated frequency: 4.3.2 Rated T working system
Under normal circumstances, the master switch should consider the following working system. 4.3.2.1 Eight-hour T working system
4.3.2.2 Uninterrupted cycle T working system
4.3.2.3 Intermittent cycle working system
Short-time T working system
4.3.2.5 Cycle T working system
4.3.3 Usage category
The usage categories and codes commonly used for master switches are shown in Table 2. Table 2
Current type
Use category code
Structural requirements and performance requirements
Structural requirements
Typical application examples
Controlling resistive loads and solid-state loads isolated by optical couplers Controlling solid-state loads isolated by transformers
Controlling small-capacity electromagnet loads (less than or equal to 72VA) Controlling AC electromagnet loads (greater than or equal to 72VA) Controlling resistive loads and solid-state loads isolated by optical couplers Controlling DC electromagnet loadswwW.bzxz.Net
Controlling DC electromagnet loads with economical resistance in the circuit 4.4.1.1 Materials
JB/T10164-1999
The main switch should be selected from suitable materials that meet the use requirements, and after forming the main switch, it should comply with the relevant test requirements, and special attention should be paid to the flame retardant and moisture resistance of the materials and the necessity of protecting certain insulating materials from moisture. All materials used should comply with their respective relevant standards, and the brand, specification, state, etc. of the materials should comply with the requirements of relevant technical documents.
The suitability of the selected materials can be verified by the following tests, which can be carried out on the control switch and (or) the components of the control switch. a) Ageing resistance;
b) Moisture resistance;
c) Heat resistance;
d) Resistance to extreme heat and fire hazards:
e) Rust resistance.
For heat resistance, extreme heat resistance and fire hazards, the tests should preferably be carried out on the control switch and (or) suitable components removed from the control switch, however, in some cases, for special reasons, it may be permitted to replace the tests on the control switch or a component with tests on the preselected materials.
4.4.1.1.1 Ageing resistance of elastic components Elastic components of the control switch made of rubber, polyvinyl chloride (PVC) or similar materials should have ageing resistance. The test to verify the ageing resistance is specified in 6.1.1.
4.4.1.1.2 Moisture resistance
The main switch shall be able to adapt to the humidity that may occur in normal working conditions. The verification of the moisture resistance of the main switch is specified in 6.1.2.
4.4.1.1.3 Heat resistance
The main switch shall not be harmfully damaged at the highest temperature that may be reached in normal working conditions. The test method for the heat resistance of the main switch is specified in 6.1.3.
4.4.1.1.4 Resistance to abnormal heat and fire Insulating material parts may be subject to thermal stress due to electrical effects, and insulation deterioration may impair the safety of the main switch. These parts shall not fail or endanger safety after being subjected to abnormal heat and fire. The test method for verifying the resistance to abnormal heat and fire is specified in 6.1.4.
4.4.1.1.5 Rust resistance
The ferrous metal parts of the main switch shall be protected against rust. The test for verifying the anti-rust performance is specified in 6.1.5. 4.4.1.2 Current-carrying parts and their connections
Current-carrying parts shall have the necessary mechanical strength and current-carrying capacity to meet the requirements of the expected conditions of use. Screws and other fasteners to be operated during installation and maintenance shall be able to withstand the mechanical stress generated in normal use. Any screws that transmit contact forces shall engage on metal threads. The contact pressure of electrical connections shall not be transmitted through insulating materials (ceramic or other materials with more suitable properties) unless there is sufficient elastic energy storage in the metal parts to compensate for any shrinkage or deformation of the insulation. The requirements shall be verified by visual inspection and specified tests. 4.4.1.3 Electrical clearance and creepage distance
JB/T10164-1999
For main switches with rated impulse withstand voltage values (U.) specified in specific product standards, the values of electrical clearance and creepage distance are shown in 4.4.1.3.1.
For main switches whose rated impulse withstand voltage value (U) is not specified in the specific product standard, the minimum electrical clearance and creepage distance values are shown in 4.4.13.2.
Note: This standard recommends using the rated impulse withstand voltage to determine the electrical clearance and creepage distance. 4.4.1.3.1 Main switches with rated impulse withstand voltage (Um.) specified 4.4.1.3.1.1 Clearance
a) Insulation coordination of the system
The insulation coordination of the main switch is based on the priority system of transient overvoltages being limited to the specified impulse withstand voltage. The external transient overvoltage must be lower than or limited to lower than the impulse withstand voltage specified by the power system, and the transient overvoltage generated by the main switch in the system must also be lower than the impulse withstand voltage specified by the power system. Therefore, the conditions for the main switch to be used in the power system are: the rated insulation voltage of the main switch should be higher than or equal to the rated voltage of the power system. The rated impulse withstand voltage of the main switch should be higher than or equal to the rated impulse withstand voltage of the power system. The transient overvoltage generated by the main switch should be lower than or equal to the rated impulse withstand voltage of the power system. b) Rated impulse withstand voltage
When designing the main switch, it should generally be considered that the main switch is suitable for multiple power systems and one or more installation categories. Therefore, the rated impulse withstand voltage of the main switch should be determined according to the relatively highest voltage and installation category in the multiple power systems expected to be used. In the insulation coordination system with the normally specified overvoltage limit, the corresponding relationship between the installation category, the relative voltage to ground determined by the rated voltage of the power system and the rated impulse withstand voltage is shown in Table 3. Unless otherwise specified, the rated impulse withstand voltage of the main switch is recommended to be selected according to Table 3. Table 3
The maximum relative voltage to ground determined by the rated voltage of the power system (AC effective value or DC)
c) Determination of the electrical clearance value
Rated impulse withstand voltage priority value
(1.2/50μs.2000m Umg)
Installation category II
Under the conditions of installation category II I, the minimum electrical clearance of the main switch is listed in Table 4. The minimum electrical clearance specified in Table 4 is determined considering the altitude of 2000m. Therefore, it is also applicable to the altitude range of less than 2000m. Rated impulse withstand voltage (U.) or specified impulse withstand voltage
JB/T10164-1999
Minimum electrical clearance
Pollution level 2
Pollution level 3
Note: The electrical clearance value specified in the table is not used for the contact opening distance and the part affected by the arc. If the main switch uses an electrical clearance smaller than that specified in the table, it must be subjected to the impulse withstand voltage test corresponding to the highest installation category as specified in 7.1.3 of GB/T14048.11993. Creepage distance
4.4.1.3.1.2
The minimum creepage distance of the main switch is related to the rated insulation voltage (or actual T operating voltage), pollution level and insulation material group of the main switch.
Insulating materials can be divided into four groups according to their comparative tracking index (CTI): a) Insulating material group I
b) Insulating material group II
c) Insulating material group IIIa
d) Insulating material group IIIb
600≤CTI
400≤CTI<600
175≤CTI<400
100≤CTK175
For the determination of the comparative tracking index (CTI) of insulating materials, see 6.16. The creepage distance of the main switch shall be selected according to the values specified in Table 5. 4.4.1.3.2 Main switch with unspecified rated impulse withstand voltage (Um) The following applies to the main switch used in air and under normal atmospheric conditions specified in this standard. When the atmospheric conditions of the use environment are different from the normal atmospheric conditions, the outer shell or a larger creepage distance may be selected. Compliance with this clause does not imply that the main switch meets the requirements of this standard.
4.4,1.3.2.1 Basic requirements
a) It is recommended to design insulating parts with ribbed surfaces to block the conductive paths formed by conductive deposits. b) The recommended electrical clearances and creepage distances apply to parts where no arc occurs. In areas near arcs or where free gases exist, the atmospheric conditions specified in this standard do not exist, so the values of electrical clearances and creepage distances need to be increased. c) The recommended electrical clearances do not apply to the air gaps between separated contacts on the same pole when in the disconnected position. d) Conductors coated only with varnish and enamel, or protected only by an oxide layer or similar method, cannot be considered to be insulated. e) The recommended electrical clearances and creepage distances must be maintained in the following cases: 8
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