Some standard content:
Seller's drawings and data requirements
HG/T20701.13-2000
1 Subject content and scope of application
This standard specifies the content, depth and requirements of the drawings and data provided by our company (institute) to the seller, and is applicable to the equipment for which the manufacturer undertakes the construction drawing design and manufacturing work in the engineering equipment procurement activities. 2 General
2.1 General requirements
2.1.1 Providing equipment drawings and data to the buyer and/or the buyer's representative is an important part of the seller's performance of the equipment procurement contract obligations. The seller shall provide them according to the type of equipment and the stage of contract execution. The specific content (type) and quantity of drawings and data required shall be specified in the annex to the order contract. 2.1.2 The seller shall provide the drawings and data required by the buyer on time to ensure that our company (institute) can carry out the design work smoothly. To achieve the above purpose, the specific date for providing drawings and data will be specified in the annex to the order contract. 2.1.3 The equipment drawings and materials provided by the seller are divided into: blueprint or photocopy (code P), second base drawing (code R) or floppy disk (code S). The specific requirements will be put forward in the inquiry technical requirements (i.e. purchase order or technical specification) and clarified before the equipment order contract is signed.
2.1.4 The drawings and materials provided by the seller shall be sent to the buyer according to the address, department and recipient specified in the equipment order contract. When sending the above materials, a data sending sheet listing the drawing number, name, edition, number of copies, etc. of the materials to be sent shall be attached.
2.1.5 If there is any contradiction between the requirements listed in this standard and the order contract, technical specification, general technical regulations of equipment or equipment schematic, the company (institute) shall be asked to clarify. If these requirements cannot be met, the seller must state it in its quotation. 131
Drawing Classification
The drawings and data provided by the seller are divided into four groups. 2.2.1
This group of drawings and data is urgently needed by our company (institute) to carry out design work, and it is also necessary to review whether they meet the order requirements.
This group of drawings and data is divided into four categories:
(1) Appearance drawings or layout drawings;
(2) Basic load diagrams;
(3) Flow charts or wiring diagrams;
(4) Supplementary design data sheets.
This group of drawings and data is required by our company (institute) for review to check whether they fully meet the technical requirements of the equipment.
This set of drawings and data is divided into five categories:
(1) Equipment details;
(2) Installation and assembly drawings:
(3) Calculation sheets;
(4) Welding procedure specifications:
(5) Expected performance curves and data.
This set of drawings and data includes shipping drawings, spare parts information and recommendations, etc. This set of drawings and data is divided into five categories:
(1) Equipment shipping drawings;
(2) Commissioning spare parts list;
(3) Two-year spare parts list;
(4) Manufacturing and inspection plan;
(5) Special tool list.
This set of drawings and data is for archiving and reference and provided to equipment users. This group of drawings and data is divided into five categories:
(1) Manufacturer's data report;
(2) Performance test report;
(3) Installation and maintenance instructions;
(4) On-site assembly and installation drawings;
(5) Steel plant test certificate.
2.2.2 Drawings and data of Group 1 and Group 2 will be provided in three stages (or two stages) according to design requirements. For key equipment, they are required to be provided in three stages, namely: 1 Preliminary drawings;
2 Advance confirmation drawings (ACF);
3 Final confirmation drawings (CF).
For ordinary equipment, generally only two stages are required, namely: preliminary confirmation drawings (ACF stage) and final confirmation drawings (CF stage.
2.2.3 Preliminary drawings and data can be provided together with the quotation (see Chapter 3). 2.2.4 Preliminary confirmation drawings and data, as described in detail in Chapters 4 and 5. The "preliminary confirmation" (ACF) drawings and data are made after the order contract is signed and before the "final confirmation" drawings and data are further completed. The drawings should be clearly marked with "preliminary confirmation drawings" (ACF), Class 1.1. and other words. The manufacturer should proofread and review these drawings and data in detail and must submit them on the date agreed in the contract. The review opinions of our company (institute) will be marked on the drawings and then returned to the seller.
2.2.5 Final confirmation drawings and Data (i.e. the drawings and data described in detail in Chapters 4 and 5). These drawings and data are approved and modified by the manufacturer based on the preliminary confirmation (ACF) drawings and data, according to the opinions marked on the ACF drawings returned by our company to the seller. The words "Final Confirmation Drawing" (CF), Class 1.1..., etc. should be clearly marked on the drawings, and must be submitted within the date agreed upon in the order contract. 2.2.6 If several groups of information require the same drawings, for example, Group 2, Group 3, and Group 4 all require surface drawings, they must be provided separately according to the date agreed upon for each group of information. 2.2.7 If the manufacturer is willing to simultaneously represent several types of data on a certain type of drawing, such drawings are also acceptable, for example, the appearance drawing (Class 1.1) simultaneously represents the foundation load diagram (Class 1.2), equipment detail drawing (Class 2. Category 1) installation drawings and assembly drawings (category 2.2). In this case, the number of copies provided shall be equal to the sum of the requirements of each category and shall be provided on the earliest date specified in the order contract. The category number used shall also be indicated on the drawing. In the above example, the category numbers marked on the drawing are category 1.1, category 1.2, category 2.1, and category 2.2. 2.3 Modifications
2.3.1 The seller's "final confirmation (CF) drawings and materials shall not be modified after the final review by our company (institute). If modification is necessary, it must be approved in writing by our company (institute)." 2.3.2 Any modification of drawings or data, whether pre-confirmed or finally confirmed, must be clearly indicated and listed in the modification column on the drawing or data sheet. And a modification mark shall be noted at the modification location. 133
Drawing Mark
Each drawing and data sheet must have the following information for identification: 2.4.1 Drawing number and edition of the seller:
2.4.2 Engineering number of our company and contract number of equipment: 2.4.32
Equipment position number and equipment name of our company: 2.4.4
Data category number, for example: 1.1, 1.2, 2.3, 4.4.·, etc.; Drawing stage, for example: Advance Confirmation Drawing (ACF) or Final Confirmation Drawing (CF). 2.5 Approval by our company (institute)
2.5.1 In principle, our company (institute) does not approve the drawings and data provided by the seller, but reserves the right to review and make comments on these drawings and data when necessary in order to make them meet the requirements. However, the seller shall carry out and continue its work without waiting for consent or review comments. 2.5.2 Except for the need for our company (institute) to make comments, the drawings provided by the seller are usually not returned. 2.5.3 Such review and comments on the Seller's drawings and data and any defects found during the review shall not generally change the terms of the contract unless the other party agrees in writing, nor shall the Seller be relieved of its responsibility and obligation for the correctness and completeness of such data and information.
2.5.4 The Seller shall proofread from beginning to end and be responsible for the correctness of its drawings and data. Unqualified or incomplete drawings shall not be accepted.
2.6.1 After the Seller's preliminary confirmation drawings are provided for the first review, our company will return an original or copy of the manufacturer's drawings with the "review stamp". The manufacturer must study the issues raised, indicate them in the manufacturing drawings after approval, and submit the drawings for review again or provide them as final confirmation drawings. 2.6.2 If our company (institute) requires the Seller to provide the preliminary confirmation drawings again for further review, the Seller must resubmit the revised drawings within ten days after receiving the drawings with our company's (institute's) comments. 2.6.3 If our company (institute) has no objection to the seller's preliminary confirmation drawings, the manufacturer shall provide the drawings as the final confirmation drawings according to the number of copies specified in the contract.
2.6.4 If the seller disagrees with the opinion of our company (institute), the seller shall submit the manufacturer's opinion in writing within ten days of receiving the opinion.
Preliminary drawings and data
Preliminary drawings and data provided with the quotation
3.1.1 In order to verify the rationality of the equipment provided and to proceed with the next step of work, preliminary drawings and data are required to be provided together with the quotation.
3.1.2 The types of information required to be provided, such as the 1st and 2nd group drawings described in Sections 4 and 5, will be clearly stated in the technical appendix of the equipment inquiry.
3.1.3 The information provided for the air cooler will be in accordance with the requirements of the inquiry. 3.1.4 For equipment designed by the manufacturer, such as plate heat exchangers and spiral plate heat exchangers, the seller shall submit the standard data sheet of its equipment and indicate the position and extension length of the pipe opening. 41 Groups
Drawings and Data
4.1 Overview
In order to carry out the design work, our company (institute) urgently needs these drawings and data, which include: 4.21.1 Appearance drawing or layout drawing
This drawing shall show the main structure, appearance dimensions and dimensions of main parts of the equipment, including the diameter, length, wall thickness of the equipment, the position and extension length of the external pipe and manhole, the connection standard and sealing surface type of the pipe flange, the main material table, the position of the support and the distribution of the anchor bolts, etc. For fixed tube sheet heat exchangers, the expansion joint structure and position shall also be indicated.
4.2.2 For the general layout drawing of the air cooler, the platform, ladder, stairs, foundation load, anchor bolt size and position, motor and control mechanism details, and electrical and wire connection details shall be indicated at the same time. 4.3
Basic load diagram
4.3.1·Dimensions and positions of anchor bolt holes. 135
Delivery weight and net weight of equipment.
4.41.3 Flowchart or wiring diagram
The drawings described in this section will be specified in the inquiry and the order contract annex if necessary. 4.51.4 Complete design data sheet
For the purchased equipment, if required, the seller shall complete the design data sheet of the company (institute) in the quotation. When the company's data sheet needs to be completed by the seller, the seller shall add the required data to the company's data sheet, which can be provided as the data sheet in the "preliminary confirmation" stage after being copied. Put these data in the original company's data sheet and then send it as formal information. After that, the seller does not need to issue this "final confirmation" data sheet. 5
Drawings and data
Our company (institute) needs to review this set of drawings and data according to the requirements of our company (institute) for the equipment. The content and depth of the drawings should at least include the following: 5.22.1 Equipment details
5.2.1 The manufacturing details of the equipment generally include the general assembly drawing, the main parts drawing and the node details that supplement the connection structure. The drawings should show the structure, size, material, heat treatment and non-destructive testing requirements of the equipment and parts in proportion; the location of internal parts and/or tower plates and external accessories and/or insulation brackets, the calculation results of pressure parts including pipe reinforcement, surface treatment, paint or other protection methods, bolt specifications, quantity and materials, etc. 5.2.2 For wire mesh demisters, the specifications, materials and structural details of the wire mesh should also be shown: For baffle demisters, the structural details connected to them should also be shown. 5.2.3 For heat exchangers, the detailed drawings of the connection between the tube sheet and the tube, the cutting conditions of the baffles and the spacing of the baffles, the detailed drawings of the support plates and the arrangement of the tube holes, the detailed drawings and positions of the anti-collision plates, bypass baffles and partition plates, etc. are also required to be shown. 5.2.4 For air coolers, the detailed drawings of the end covers, the types of tubes and fins, the detailed drawings of the platforms, ladders, fans, motor brackets and control mechanisms are required to be shown.
5.32.2 Class Installation Drawings and Assembly Drawings
Calculation Sheet
Strength calculations should be calculated in accordance with the specified specifications and relevant engineering standards. 5.5
2.4 Class Welding Procedure Specifications
The welding procedure specifications should include all detailed provisions of the welding structure, welding preparation, welding operation, welding method, welding parameters, welding material brand specifications, preheating, post-weld heat treatment and inspection of the welds involved. 5.62.5 Expected performance curves or data If required, data or curves indicating the equipment characteristics under design and different operating conditions shall be provided. 6
Drawings and data
This set of information includes equipment shipping drawings, recommended commissioning spare parts list, two-year operating spare parts list, manufacturing inspection plan and special tool list, etc.
In the spare parts list, in addition to marking the contents required in Section 2.4, the corresponding part number, material and quantity, etc. shall also be marked.
Drawings and data
This set of drawings and data is required for archiving and use by equipment users. These drawings and data are "final confirmation" (CF) and shall be marked with the contents required in Section 2.4. 7.1.2
Unless otherwise specified, our company (institute) will not review the fourth set of drawings and data. The seller shall be responsible for ensuring the accuracy and completeness of the submitted information. The data submitted for approval is limited to test certificates, inspection certificates and performance data. The required information to be submitted generally includes the following items. 7.24.1 Data report of the manufacturer
The standard format of the manufacturer's data report shall be in accordance with the format specified in the design and manufacturing specifications used. 7.2.1
The steel mill test report or material quality assurance certificate shall indicate the chemical composition and physical test results. When required, the results of metallographic tests and corrosion tests shall also be provided. 7.2.3
Welding procedure qualification and welder assessment test reports shall be in accordance with the provisions of the specifications used. Product test plate test results.
All documents of non-destructive testing.
Heat treatment data or curves.
Records of special circumstances encountered during manufacturing and testing. Manufacturer. Certificate of conformity issued by the equipment completed and meeting the requirements of the operating specifications. Photograph or pencil copy of the nameplate.
The equipment assembly drawing shall show the equipment number of our company (institute), the location of the weld, the material of the shell and the head plate, the location, orientation and size of all nozzles, and the arrangement of the radiographic inspection in Article 7.2.5 above. 7.34.2 Class Performance Test Report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
reflect the specified test requirements.
7.3.2If our company (institute) or the user decides to conduct a visual performance test, the test results shall be approved by the inspector of our company or the user. If neither our company or the user or their designated representative participates in the visual performance test, the test results must first be submitted to the inspection department of our company (institute) or the user for review as "advance confirmation" (ACF) information, and after approval, the seller shall be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Installation, maintenance and operating instructions
The details contained in this manual should be complete and include: Equipment instructions, with outline drawings, cross-section drawings and detailed drawings when necessary. 1
Transport and packaging instructions with detailed weights of individual items and details of protective measures taken. 2
Installation instructions with complete calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed routine maintenance and overhaul procedures.
The installation, maintenance and operating manual should include detailed descriptions of all auxiliary equipment. Requirements for each part that requires lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first fill required;
Recommendations for the first and subsequent replacement periods and fill quantities; Estimated fill quantities.
7.54.4 Type On-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings may be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The tray and demister should be disassembled for transportation, and the assembly drawings should show the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets should have necessary instructions. 7.5.3 For air coolers, the drawings or diagrams should show all marking numbers, assembly procedures of components, bolt lists, etc. Complete instructions for the assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to the company (institute), each equipment packaging box should be accompanied by a set for installation and production use.
7.64.5 Type Steel Plant Test Certificate
The steel plant test certificate should comply with the regulations and order contract requirements, and the content is shown in Article 7.2.2. 1392 For the general arrangement drawing of air cooler, the platform, ladder, stair, foundation load, anchor bolt size and position, motor and control mechanism details, electrical and wire connection details should be shown at the same time. 4.3
Foundation load diagram
4.3.1· Anchor bolt hole size and position. 135
Equipment delivery weight and net weight.
4.41.3 Flowchart or wiring diagram
The drawings described in this section will be specified in the inquiry and the order contract attachment if necessary. 4.51.4 Complete design data sheet
For the purchased equipment, if required, the seller shall complete the design data sheet of the company (institute) in the quotation. When the company's data sheet needs to be completed by the seller, the seller shall supplement the data required by the person on the company's data sheet, which can be provided as the data sheet in the "preliminary confirmation" stage after being copied. Put these data into the original company's data sheet and then send it as formal information. After that, the seller does not need to publish such a "final confirmation" data sheet. 5
Drawings and data
Our company (institute) needs to review this set of drawings and data according to the requirements of our company (institute) for the equipment. The content and depth of the drawings should at least include the following: 5.22.1 Equipment details
5.2.1 The manufacturing details of the equipment generally include the general assembly drawing, the main parts drawing and the node details of the supplementary connection structure. The drawings should show the structure, size, material, heat treatment and non-destructive testing requirements of the equipment and parts in proportion; the location of internal parts and/or tower plates and external accessories and/or insulation brackets, the calculation results of pressure parts including pipe reinforcement, surface treatment, paint or other protection methods, bolt specifications, quantity and materials, etc. 5.2.2 For wire mesh demisters, the specifications, materials and structural details of the wire mesh should also be shown: for baffle demisters, the structural details connected to them should also be shown. 5.2.3 For heat exchangers, the detailed drawings of the connection between the tube sheet and the tube, the cutting conditions of the baffles and the spacing of the baffles, the detailed drawings of the support plates and the arrangement of the tube holes, the detailed drawings and positions of the anti-collision plates, bypass baffles and partition plates, etc. are also required to be shown. 5.2.4 For air coolers, the detailed drawings of the end covers, the types of tubes and fins, the detailed drawings of the platforms, ladders, fans, motor brackets and control mechanisms are required to be shown.
5.32.2 Class Installation Drawings and Assembly Drawings
Calculation Sheet
Strength calculations should be calculated in accordance with the prescribed specifications and relevant engineering standards. 5.5
2.4 Class Welding Procedure Specifications
The welding procedure specifications should include all detailed provisions of the welding structure, welding preparation, welding operation, welding method, welding parameters, welding material grades and specifications, preheating, post-weld heat treatment and inspection of the welds involved. 5.62.5 Expected performance curves or data If required, data or curves indicating the equipment characteristics under design and different operating conditions shall be provided. 6
Drawings and data
This set of information includes equipment shipping drawings, recommended commissioning spare parts list, two-year operating spare parts list, manufacturing inspection plan and special tool list, etc.
In the spare parts list, in addition to marking the contents required in Section 2.4, the corresponding part number, material and quantity, etc. shall also be marked.
Drawings and data
This set of drawings and data is required for archiving and use by equipment users. These drawings and data are "final confirmation" (CF) and shall be marked with the contents required in Section 2.4. 7.1.2
Unless otherwise specified, our company (institute) will not review the fourth set of drawings and data. The seller shall be responsible for ensuring the accuracy and completeness of the submitted information. The data submitted for approval is limited to test certificates, inspection certificates and performance data. The required information to be submitted generally includes the following items. 7.24.1 Data report of the manufacturer
The standard format of the manufacturer's data report shall be in accordance with the format specified in the design and manufacturing specifications used. 7.2.1
The steel mill test report or the quality assurance certificate of the material shall indicate the chemical composition and physical test results. When required, the results of metallographic tests and corrosion tests shall also be provided. 7.2.3
Welding procedure qualification and welder assessment test reports shall be in accordance with the provisions of the specifications used. Product test plate test results.
All documents of non-destructive testing.
Heat treatment data or curves.
Records of special circumstances encountered during manufacturing and testing. Manufacturer. Certificate of conformity issued by the equipment that is completed and meets the requirements of the operating specifications. Photograph or pencil copy of the nameplate.
The equipment assembly drawing shall show the equipment position number of our company (institute), the location of the weld, the material of the shell and the head plate, the location, orientation and size of all nozzles, and the arrangement of the radiographic inspection in Article 7.2.5 above. 7.34.2 Class Performance Test Report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
reflect the specified test requirements.
7.3.2If our company (institute) or the user decides to conduct a visual performance test, the test results shall be approved by the inspector of our company or the user. If neither our company or the user or their designated representative participates in the visual performance test, the test results must first be submitted to the inspection department of our company (institute) or the user for review as "advance confirmation" (ACF) information, and after approval, the seller shall be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Installation, maintenance and operating instructions
The details contained in this manual should be complete and include: Equipment instructions, with outline drawings, cross-sectional drawings and detailed drawings when necessary. 1bzxZ.net
Transport and packaging instructions with detailed weights of individual items and details of protective measures taken. 2
Installation instructions with complete calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed routine maintenance and overhaul procedures.
The installation, maintenance and operating manual should include detailed descriptions of all auxiliary equipment. Requirements for each part that requires lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first fill required;
Recommendations for the first and subsequent replacement periods and fill quantities; Estimated fill quantities.
7.54.4 Type On-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings may be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The tray and demister should be disassembled for transportation, and the assembly drawings should show the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets should have necessary instructions. 7.5.3 For air coolers, the drawings or diagrams should show all marking numbers, assembly procedures of components, bolt lists, etc. Complete instructions for the assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to the company (institute), each equipment packaging box should be accompanied by a set for installation and production use.
7.64.5 Type Steel Plant Test Certificate
The steel plant test certificate should comply with the regulations and order contract requirements, and the content is shown in Article 7.2.2. 1392 For the general arrangement drawing of air cooler, the platform, ladder, stair, foundation load, anchor bolt size and position, motor and control mechanism details, electrical and wire connection details should be shown at the same time. 4.3
Foundation load diagram
4.3.1· Anchor bolt hole size and position. 135
Equipment delivery weight and net weight.
4.41.3 Flowchart or wiring diagram
The drawings described in this section will be specified in the inquiry and the order contract attachment if necessary. 4.51.4 Complete design data sheet
For the purchased equipment, if required, the seller shall complete the design data sheet of the company (institute) in the quotation. When the company's data sheet needs to be completed by the seller, the seller shall supplement the data required by the person on the company's data sheet, which can be provided as the data sheet in the "preliminary confirmation" stage after being copied. Put these data into the original company's data sheet and then send it as formal information. After that, the seller does not need to publish such a "final confirmation" data sheet. 5
Drawings and data
Our company (institute) needs to review this set of drawings and data according to the requirements of our company (institute) for the equipment. The content and depth of the drawings should at least include the following: 5.22.1 Equipment details
5.2.1 The manufacturing details of the equipment generally include the general assembly drawing, the main parts drawing and the node details of the supplementary connection structure. The drawings should show the structure, size, material, heat treatment and non-destructive testing requirements of the equipment and parts in proportion; the location of internal parts and/or tower plates and external accessories and/or insulation brackets, the calculation results of pressure parts including pipe reinforcement, surface treatment, paint or other protection methods, bolt specifications, quantity and materials, etc. 5.2.2 For wire mesh demisters, the specifications, materials and structural details of the wire mesh should also be shown: for baffle demisters, the structural details connected to them should also be shown. 5.2.3 For heat exchangers, the detailed drawings of the connection between the tube sheet and the tube, the cutting conditions of the baffles and the spacing of the baffles, the detailed drawings of the support plates and the arrangement of the tube holes, the detailed drawings and positions of the anti-collision plates, bypass baffles and partition plates, etc. are also required to be shown. 5.2.4 For air coolers, the detailed drawings of the end covers, the types of tubes and fins, the detailed drawings of the platforms, ladders, fans, motor brackets and control mechanisms are required to be shown.
5.32.2 Class Installation Drawings and Assembly Drawings
Calculation Sheet
Strength calculations should be calculated in accordance with the prescribed specifications and relevant engineering standards. 5.5
2.4 Class Welding Procedure Specifications
The welding procedure specifications should include all detailed provisions of the welding structure, welding preparation, welding operation, welding method, welding parameters, welding material grades and specifications, preheating, post-weld heat treatment and inspection of the welds involved. 5.62.5 Expected performance curves or data If required, data or curves indicating the equipment characteristics under design and different operating conditions shall be provided. 6
Drawings and data
This set of information includes equipment shipping drawings, recommended commissioning spare parts list, two-year operating spare parts list, manufacturing inspection plan and special tool list, etc.
In the spare parts list, in addition to marking the contents required in Section 2.4, the corresponding part number, material and quantity, etc. shall also be marked.
Drawings and data
This set of drawings and data is required for archiving and use by equipment users. These drawings and data are "final confirmation" (CF) and shall be marked with the contents required in Section 2.4. 7.1.2
Unless otherwise specified, our company (institute) will not review the fourth set of drawings and data. The seller shall be responsible for ensuring the accuracy and completeness of the submitted information. The data submitted for approval is limited to test certificates, inspection certificates and performance data. The required information to be submitted generally includes the following items. 7.24.1 Data report of the manufacturer
The standard format of the manufacturer's data report shall be in accordance with the format specified in the design and manufacturing specifications used. 7.2.1
The steel mill test report or material quality assurance certificate shall indicate the chemical composition and physical test results. When required, the results of metallographic tests and corrosion tests shall also be provided. 7.2.3
Welding procedure qualification and welder assessment test reports shall be in accordance with the provisions of the specifications used. Product test plate test results.
All documents of non-destructive testing.
Heat treatment data or curves.
Records of special circumstances encountered during manufacturing and testing. Manufacturer. Certificate of conformity issued by the equipment completed and meeting the requirements of the operating specifications. Photograph or pencil copy of the nameplate.
The equipment assembly drawing shall show the equipment number of our company (institute), the location of the weld, the material of the shell and the head plate, the location, orientation and size of all nozzles, and the arrangement of the radiographic inspection in Article 7.2.5 above. 7.34.2 Class Performance Test Report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
reflect the specified test requirements.
7.3.2If our company (institute) or the user decides to conduct a visual performance test, the test results shall be approved by the inspector of our company or the user. If neither our company or the user or their designated representative participates in the visual performance test, the test results must first be submitted to the inspection department of our company (institute) or the user for review as "advance confirmation" (ACF) information, and after approval, the seller shall be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Installation, maintenance and operating instructions
The details contained in this manual should be complete and include: Equipment instructions, with outline drawings, cross-sectional drawings and detailed drawings when necessary. 1
Transport and packaging instructions with detailed weights of individual items and details of protective measures taken. 2
Installation instructions with complete calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed routine maintenance and overhaul procedures.
The installation, maintenance and operating manual should include detailed descriptions of all auxiliary equipment. Requirements for each part that requires lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first fill required;
Recommendations for the first and subsequent replacement periods and fill quantities; Estimated fill quantities.
7.54.4 Type On-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings may be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The tray and demister should be disassembled for transportation, and the assembly drawings should show the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets should have necessary instructions. 7.5.3 For air coolers, the drawings or diagrams should show all marking numbers, assembly procedures of components, bolt lists, etc. Complete instructions for the assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to the company (institute), each equipment packaging box should be accompanied by a set for installation and production use.
7.64.5 Type Steel Plant Test Certificate
The steel plant test certificate should comply with the regulations and order contract requirements, and the content is shown in Article 7.2.2. 1391 The manufacturing details of the equipment generally include the general assembly drawing, the main parts drawing and the node details of the supplementary connection structure. The drawings should show the structure, size, material, heat treatment and non-destructive testing requirements of the equipment and parts in proportion; the location of the internal parts and/or tower trays and external accessories and/or insulation brackets, the calculation results of the pressure parts including the pipe reinforcement, the surface treatment, paint or other protection methods, the specifications, quantity and materials of the bolts, etc. 5.2.2 For the wire mesh demister, the specifications, materials and structural details of the wire mesh should also be shown: for the baffle demister, the structural details connected to it should also be shown. 5.2.3 For the heat exchanger, the connection details of the tube sheet and the tube, the cutting conditions of the baffle and the spacing of the baffle, the details of the support plate and the arrangement of the tube holes, the details and positions of the anti-collision plate, the bypass baffle and the partition plate, etc. are required to be shown. 5.2.4 For the air cooler, the details of the end cover, the type of tubes and fins, the platform, ladder, fan, motor bracket and control mechanism are required to be shown.
5.32.2 Installation drawings and assembly drawings
Calculation sheet
Strength calculations shall be carried out in accordance with the specified specifications and relevant engineering standards. 5.5
2.4 Welding procedure specifications
The welding procedure specifications shall include all detailed provisions of the welding structure, welding preparation, welding operation, welding method, welding parameters, welding material grade specifications, preheating, post-weld heat treatment and inspection of the welds involved. 5.62.5 Expected performance curves or data If required, data or curves indicating the equipment characteristics under design and different operating conditions shall be provided. 6
Drawings and data
This group of information includes equipment shipping drawings, recommended commissioning spare parts list, two-year operating spare parts list, manufacturing inspection plan and special tool list.
In addition to the contents required in Section 2.4, the spare parts list shall also indicate the part number, material and quantity.
Drawings and Data
This set of drawings and data are the required information for archiving and use by equipment users. These drawings and data are "final confirmation" (CF) and should be marked with the contents required in Section 2.4. 7.1.2
Unless otherwise specified, our company (institute) will not review the fourth set of drawings and data. The seller shall be responsible for ensuring the accuracy and completeness of the submitted data. The data submitted for approval are limited to test certificates, inspection certificates and performance data. The required submissions generally include the following items. 7.24.1 Data report of manufacturer
The standard format of the manufacturer's data report shall be in accordance with the format specified in the design and manufacturing specifications used. 7.2.1
The steel mill test report or the quality guarantee of the material shall indicate the chemical composition and physical test results. When required, the results of metallographic tests and corrosion tests shall also be provided. 7.2.3
The welding procedure qualification and welder assessment test reports shall be in accordance with the provisions of the specifications used. Test results of product trial plates.
All documents of nondestructive testing.
Heat treatment data or curves.
Records of special circumstances encountered during manufacturing and testing. Certificate of conformity issued by the manufacturer for equipment that is completed and meets the requirements of the operating specifications. Photograph or pencil drawing of the nameplate.
The equipment assembly drawing shall show the equipment number of the company (institute), the location of the weld, the material of the shell and the head plate, the location, orientation and size of all nozzles, and the arrangement of the radiographic inspection mentioned in Article 7.2.5 above. 7.34.2 Performance test report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
reflect the specified test requirements.
7.3.2If the company (institute) or the user decides to conduct a performance test, the test results shall be approved by the inspector of the company or the user. If neither the company nor the user or their designated representative participates in the performance test, the test results must first be submitted to the company (institute) or the user's inspection department as "advance confirmation" (ACF) information for review, and after approval, the seller must be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Class Installation, maintenance and operation instructions
The details contained in this manual should be complete, including: Equipment instructions, with outline drawings, cross-sectional drawings and detailed drawings when necessary. 1
Transport and packaging instructions with detailed weight of each unit and detailed protective measures taken. 2
Installation instructions with all calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed daily maintenance and overhaul procedures.
The installation, maintenance and operation manual should include detailed descriptions of all auxiliary equipment. Requirements for each part that requires lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first filling amount required;
The first and subsequent replacement periods and filling amount recommendations; the estimated filling amount.
7.54.4 Type of on-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings can be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The tray and demister should be transported disassembled, and the assembly drawings should show the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets should have necessary instructions. 7.5.3 For air coolers, the drawings or diagrams should show all marking numbers, assembly procedures of components, bolt lists, etc. Complete instructions for the assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to our company (institute), each equipment packaging box should be accompanied by a set for installation and production use.
7.64.5 Steel Plant Test Certificate
The Steel Plant Test Certificate shall comply with the regulations and order contract requirements, see 7.2.2 for details. 1391 The manufacturing details of the equipment generally include the general assembly drawing, the main parts drawing and the node details of the supplementary connection structure. The drawings should show the structure, size, material, heat treatment and non-destructive testing requirements of the equipment and parts in proportion; the location of the internal parts and/or tower trays and external accessories and/or insulation brackets, the calculation results of the pressure parts including the pipe reinforcement, the surface treatment, paint or other protection methods, the specifications, quantity and materials of the bolts, etc. 5.2.2 For the wire mesh demister, the specifications, materials and structural details of the wire mesh should also be shown: for the baffle demister, the structural details connected to it should also be shown. 5.2.3 For the heat exchanger, the connection details of the tube sheet and the tube, the cutting conditions of the baffle and the spacing of the baffle, the details of the support plate and the arrangement of the tube holes, the details and positions of the anti-collision plate, the bypass baffle and the partition plate, etc. are required to be shown. 5.2.4 For the air cooler, the details of the end cover, the type of tubes and fins, the platform, ladder, fan, motor bracket and control mechanism are required to be shown.
5.32.2 Installation drawings and assembly drawings
Calculation sheet
Strength calculations shall be carried out in accordance with the specified specifications and relevant engineering standards. 5.5
2.4 Welding procedure specifications
The welding procedure specifications shall include all detailed provisions for the welding structure, welding preparation, welding operation, welding method, welding parameters, welding material grade specifications, preheating, post-weld heat treatment and inspection of the welds involved. 5.62.5 Expected performance curves or data If required, data or curves indicating the equipment characteristics under design and different operating conditions shall be provided. 6
Drawings and data
This group of information includes equipment shipping drawings, recommended commissioning spare parts list, two-year operating spare parts list, manufacturing inspection plan and special tool list.
In addition to the contents required in Section 2.4, the spare parts list shall also indicate the part number, material and quantity.
Drawings and data
This set of drawings and data is the required information for archiving and use by equipment users. These drawings and data are "final confirmation" (CF) and should be marked with the contents required in Section 2.4. 7.1.2
Unless otherwise specified, the company (institute) will not review the fourth set of drawings and data. The seller shall be responsible for ensuring the accuracy and completeness of the submitted data. The data submitted for approval are limited to test certificates, inspection certificates and performance data. The required submissions generally include the following items. 7.24.1 Type manufacturer's data report
The standard format of the manufacturer's data report shall be in accordance with the format specified in the design and manufacturing specifications used. 7.2.1
The steel mill test report or the quality guarantee of the material shall indicate the chemical composition and physical test results. When required, the results of metallographic tests and corrosion tests shall also be provided. 7.2.3
The welding procedure qualification and welder assessment test reports shall be in accordance with the provisions of the specifications used. Test results of product trial plates.
All documents of nondestructive testing.
Heat treatment data or curves.
Records of special circumstances encountered during manufacturing and testing. Certificate of conformity issued by the manufacturer for equipment that is completed and meets the requirements of the operating specifications. Photograph or pencil drawing of the nameplate.
The equipment assembly drawing shall show the equipment number of the company (institute), the location of the weld, the material of the shell and the head plate, the location, orientation and size of all nozzles, and the arrangement of the radiographic inspection mentioned in Article 7.2.5 above. 7.34.2 Performance test report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
reflect the specified test requirements.
7.3.2If the company (institute) or the user decides to conduct a performance test, the test results shall be approved by the inspector of the company or the user. If neither the company nor the user or their designated representative participates in the performance test, the test results must first be submitted to the company (institute) or the user's inspection department as "advance confirmation" (ACF) information for review, and after approval, the seller must be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Class Installation, maintenance and operation instructions
The details contained in this manual should be complete, including: Equipment instructions, with outline drawings, cross-sectional drawings and detailed drawings when necessary. 1
Transport and packaging instructions with detailed weight of each unit and detailed protective measures taken. 2
Installation instructions with all calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed daily maintenance and overhaul procedures.
The installation, maintenance and operation manual should include detailed descriptions of all auxiliary equipment. Requirements for each part that requires lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first filling amount required;
The first and subsequent replacement periods and filling amount recommendations; the estimated filling amount.
7.54.4 Type of on-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings can be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The tray and demister should be transported disassembled, and the assembly drawings should show the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets should have necessary instructions. 7.5.3 For air coolers, the drawings or diagrams should show all marking numbers, assembly procedures of components, bolt lists, etc. Complete instructions for the assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to our company (institute), each equipment packaging box should be accompanied by a set for installation and production use.
7.64.5 Steel Plant Test Certificate
The Steel Plant Test Certificate shall comply with the regulations and order contract requirements, see 7.2.2 for details. 1392.5 Arrangement of X-ray detection. 7.34.2 Class Performance Test Report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
Reflect the specified test requirements.
7.3.2 If the company (institute) or the user decides to conduct a visual performance test, the test results shall be approved by the company's or the user's inspector. If the company or the user or their designated representative does not participate in the visual performance test, the test results must first be submitted to the company's (institute) or the user's inspection department as "advance confirmation" (ACF) information for review, and after approval, the seller shall be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Class Installation, Maintenance and Operation Instructions
The details contained in this manual should be complete, including: equipment manual, and when necessary, it should be accompanied by an outline drawing, a cross-sectional drawing and a detailed drawing. 1
Attached with a shipping and packaging manual with detailed weight of each unit and details of the protective measures taken. 2
Installation instructions with all calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed daily maintenance and overhaul procedures.
The installation maintenance and operation manuals shall include detailed descriptions of all auxiliary equipment. Requirements for each part requiring lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first filling required;
The first and subsequent replacement periods and filling recommendations; the estimated filling amount.
7.54.4 Type of on-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings may be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The trays and demisters shall be transported disassembled, and the assembly drawings shall indicate the assembly procedures of the parts. The installation of sealing surfaces requiring asbestos rubber sheets or other types of gaskets shall include necessary instructions. 7.5.3 For air cooler drawings or diagrams, all marking numbers, assembly procedures of components, bolt lists, etc., shall be shown. Complete instructions for assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to our company (institute), each equipment packaging box shall be accompanied by a set for installation and production use.
7.64.5 Steel Plant Test Certificate
The steel plant test certificate shall comply with the regulations and order contract requirements, and the content is shown in Article 7.2.2. 1392.5 Arrangement of X-ray detection. 7.34.2 Class Performance Test Report
When required, the manufacturer shall provide a performance test report. The performance test report provided must be reviewed and 7.3.1
Reflect the specified test requirements.
7.3.2 If the company (institute) or the user decides to conduct a visual performance test, the test results shall be approved by the company's or the user's inspector. If the company or the user or their designated representative does not participate in the visual performance test, the test results must first be submitted to the company's (institute) or the user's inspection department as "advance confirmation" (ACF) information for review, and after approval, the seller shall be notified, and then a copy of the "final confirmation" (CF) clearly marked with the stage and category must be provided. 7.44.3 Class Installation, Maintenance and Operation Instructions
The details contained in this manual should be complete, including: equipment manual, and when necessary, it should be accompanied by an outline drawing, a cross-sectional drawing and a detailed drawing. 1
Attached with a shipping and packaging manual with detailed weight of each unit and details of the protective measures taken. 2
Installation instructions with all calibration data. 3
Detailed pre-commissioning checklist.
Normal operating procedures.
Detailed daily maintenance and overhaul procedures.
The installation maintenance and operation manual shall include detailed descriptions of all auxiliary equipment. Requirements for each part requiring lubrication (if any). For example:
The recommended lubricant and its permitted substitutes for the first filling required;
The first and subsequent replacement periods and filling recommendations; the estimated filling amount.
7.54.4 Type of on-site assembly and/or installation drawings
If necessary, the assembly drawings and/or installation drawings may be cross-referenced with the relevant parts of the instruction manual details provided in Section 7.4.
7.5.2 The trays and demisters shall be transported disassembled, and the assembly drawings shall indicate the assembly procedures of the parts. The installation of sealing surfaces that require asbestos rubber sheets or other types of gaskets shall include necessary instructions. 7.5.3 For air cooler drawings or diagrams, all marking numbers, assembly procedures of components, bolt lists, etc., shall be shown. Complete instructions for assembly of shutters and control mechanisms. 7.5.4
In addition to submitting the above drawings and materials to our company (institute), each equipment packaging box shall be accompanied by a set for installation and production use.
7.64.5 Steel Plant Test Certificate
The steel plant test certificate shall comply with the regulations and order contract requirements, and the content is shown in Article 7.2.2. 139
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.