This standard specifies the terms and definitions of the machine tool name, parameters, parts and processing methods of EDM machine tools. This standard applies to all types of EDM machine tools. GB/T 14896.2-1994 Terminology of special processing machine tools EDM machine tools GB/T14896.2-1994 Standard download decompression password: www.bzxz.net
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National Standard of the People's Republic of China Special processing machine tools, Electro-discharge machine tools Non-traditional machine toolsTerminology-Electro-discharge machine toolsSubject content and scope of application GB/T14896.2-94 This standard specifies the terminology and definitions of the machine tool name, parameters, parts and processing methods of the electric discharge machine tools. This standard applies to all types of electric discharge machine tools. The terms commonly used with metal cutting machine tools shall comply with the relevant provisions in GB6477.1. 2 Reference standards GB6477.1 Terminology of metal cutting machine tools GB/T14896.1 Special machine tools 3 Machine tool names Electro-discharge machine tools Basic terms TerminologyBasic terms en electro-discharge machine toolsfr machines d'usinage with décharges électriquesru JeKTpOpa3pHHle 0bpabOTaHHble cTaHKElektroerosionsmachinen Electro-discharge machining machine Special machining machine for machining workpieces using the electric discharge machining method. 3.2 Spark-erosion machine tools are machines used to machine workpieces using the electric spark machining method. 3.2.1 Spark-erosion sinking machines Spark-erosion sinking machines are machines for forming holes in workpieces using the spark-erosion sinking method. 3.2.1.1 Spark-erosion forming machines are machines for electro-discharge forming. They are mainly used for cavity processing. They can also be used for body processing and spark drilling. 3.2.1.1.1 Vertical spark-erosion forming machines Vertical spark-erosion forming machines are machines vertically forming electro-erosion machines Vertical spark-erosion forming machines are electro-spark forming machines with the spindle arranged vertically and the tool electrode and workpiece being servo-fed relative to each other in the vertical direction. Horizontal spark erosion forming machines 3.2. 1. 1.21 horizontal spark-erosion forming machinesfr machines horizontally formed with electro-erosionmachinesHorizontal spark erosion forming machines An electro-spark forming machine in which the spindle is arranged horizontally and the tool electrode and workpiece are servo-fed horizontally relative to each other in the horizontal plane. 3.2.1.2 Spark-erosion perforating machines are machines for perforating holes. They are special spark-erosion forming machines for perforating holes. They are usually used for processing small holes with equal cross-section. 3.2.2 Conjugated rotating spark-erosion machines Conjugated rotating spark-erosion machines are machines that rotate by conjugation with a rotation of the conjugated core. Conjugated rotating spark-erosion machines are machines that rotate by conjugation with a rotation of the core. Conjugated rotating spark-erosion machines are machines that rotate by conjugation with a rotation of the core. Conjugated rotating spark-erosion machines are machines that are specially designed for spark expansion. The expansion motion is achieved by a mechanical transmission device. 3.2.3 Spark-erasion grinding machines Spark-erasion grinding machines are machines a rectifier with electro-erosion. Spark-erasion grinding machines are electro-spark machining machines specially used for spark grinding. 53 3.2.4 Electric discharge cutting machine GB/T 14896.2—94 Electro-spark cutting machines are machines for cutting workpieces into certain shapes, cutting workpieces, and making grooves on workpieces by means of electric discharge cutting. 3.2.4.1 Wire EDM wire cutting machines are machines that cut or cut out workpieces using the wire EDM method. Electric discharge machining machine wire cutting machines are machines that cut or cut out workpieces using the wire EDM method. 3.2.4.1.1 Unidirectional travelling spark-erosion wire cutting machines are machines which use a wire electrode to traverse the wire in one direction and which are saw-type electric discharge machines in which the electrode wire travels in only one direction. Synonyms: Low-speed wire-cutting EDM Reciprocating wire-cutting EDM 3. 2.4. 1.23 en reciprocating travelling spark-erosion wire cutting machinesfr machines decoupling a wire electrode pendulairement a traverser lefil C6paTHble HepeMOTaHHble Je KTpoap3HOHHhle BbipeaHLle cTaHKH poBOJIOuHbiM SJIekTpllOMDrahterodiermaschinen in beiderseitiger Richtungge Returning type individual + force discharge machining machine Electrode wire cutting machine in which the electrode wire is fed in one direction and then fed in the opposite direction when it is near the end. Synonyms: High-speed wire-cutting EDM. 3.2.5 Spark running-in machines Spark-erosion running-in machines are machines that perform finishing operations on meshing transmission pairs using the spark running-in method. 3.2.6 Electric spark surface intensifying machines Electric spark machining equipment that improves the wear resistance of the workpiece surface by using the electric spark surface strengthening method. 3.3 Electro-arc erosion machine tools Electro-discharge machine tools that use arc-cutting technology to machine workpieces. 3.3.1 Anode mechanical cutting machines Electro-discharge machine tools that use arc-cutting technology to machine workpieces. 3.3.2 Anode mechanical cutting machines Anode mechanical cutting machines Anode mechanical cutting machines Anode mechanical cutting machines 4Machine tool parameters Spindle head travel The maximum distance the spindle head moves on the guide rail. The maximum distance the spindle head moves on the guide rail. 4.2 Spindle servo stroke quill servo stroke course asservie de la brocheru XOn cepBOynIpaBJleHHOrO HepeMelleHHS HHCTpyMeHTalbHOn rOJIOBKHge Spindleservohub jamain--feeding assist distance The maximum distance of the spindle for servo feed. 4.3 Spindle load capacity The maximum load acceptor of the loader FpyOnONBeMkOcrb MHHenA Electrical load Spindle load capacity The maximum force that the spindle can withstand under normal servo feed motion. 4.4 Working tank dimensions The work tank dimensions The inner dimensions of the working tank. 4.5Wire travelling speed wire travelling speed maximum traversing speed in GB/T 14896.2--94 Linear speed of the electrode wire moving along its own axis during machining. Maximum material removal rate maximum material removal rateMaximum material removal rate the maximum volume of material that can be removed from the workpiece per unit time. 4.7 Maximum cutting speed maximum cutting rate maximum cutting area maximum surface processing speed the maximum cutting area that can be achieved in a unit time when the cutting machine cuts along one coordinate axis. Calculated according to the area of one side of the slit. 4.8 maximum cutting thickness maximum cutting thickness maximum cutting thickness maximum thickness of the workpiece that the cutting machine can cut. 4.9 Maximum inclination in cutting Maximum inclination in cutting angle The maximum angle at which the electrode wire can deviate from the vertical position along the longitudinal and transverse axes of the machine tool when the wire-cut electric discharge machine is cutting a workpiece of a certain thickness. maximum processing current en maximum working current fr courant d'usinage maximal.ru MakcHMaJbHaA cHJIa TOoka obpaoTkHge Gropter Arbeitsstrom jamaximum processing current GB/T 14896.2--94 The maximum value of the average processing current that can be selected when the normal and stable continuous operation of the entire electrical system for a specified time is not affected and the temperature rise of all components does not exceed the allowable value. 4.11 Relative wear Relative wear The ratio of the volume of material removed from the tool electrode to the volume of material removed from the workpiece during machining. 5 Machine tool parts 5.1 Spindle The axis that drives the tool electrode or workpiece to move axially and perform servo feed motion. 5.2 Spindle head en work head. fr tete de travail HHCTpyMeHTaJIbHaA rO/IOBKa Arbeitskopf The component that supports and drives the spindle so that it and the tool electrode or workpiece mounted thereon perform servo feed motion. Some spindle heads also have a device that enables the spindle to rotate or perform indexing motion. 5.3Spindle servo feed device A spindle feed device that keeps the workpiece and the tool electrode in a normal discharge state during machining. 5.4Working fluid tank Work tank The container that holds the working fluid so that the workpiece and the tool electrode can be immersed in it for machining. 57 5.5 Working fluid tank dielectric reservoir reservoir for dielectric liquid processing fluid GB/T 14896.2-94 a container for storing working fluid in a working fluid circulation and filtration device. 5.6 electrode chuck electrode holder port electrode tool a device for fixing the tool electrode on the spindle of a machine tool. 5.7 Translation head en orbiting head fr set of translasion orbitaleru OpOHTaTeIbHaH TOJOBKa Der sich irn flange bewegender Kopfge A component installed on the spindle head to enable the tool electrode to move in a plane perpendicular to the spindle feed direction. 5.8 en dielectric pot fr set of dielectric pot fr set of dielectric pot jamachining fluid pressure gauge a device installed on the workbench of the EDM forming machine to supply pure working fluid to the machining part from the through hole on the workpiece, or to remove dirty working fluid from the machining part. 5.9 pulse power supply en pulse generator fr generateur a impulsions ru MMnyJbcHEle reHepaToph! ge Impuis-Generator ja大霞源 A device that provides discharge energy to the machining gap between the workpiece and the tool electrode in a pulsed manner. en wire guide frame fr palier de fil electrode pamka UpOBOJIOYHOrO aJIekTpoZa Furhrungsrahmen Electric core- In an EDM wire cutting machine, a component used to support the electrode wire guide. 58 wire-travelling unit en wire-travelling unit fr dispositif traversable du filGB/T 14896. 2-94 ycTpORcTBO HJA IepeMeueHHH npOBOJIOyHOr JIekTpoHaru Drahtangetriebener Mechanismusge ja个+feeding device in electric spark wire cutting machine, a device used to make the electrode wire move along its own axis at a certain speed during the machining process. 5.12 Wire winding drum rouleau du fil HoHaolan KkaTyIka Drahttrommel In a reciprocating wire EDM, a cylindrical component used to wind and store the electrode wire and make it travel the wire. Wire guide en wire guider element de guidage de fil electrodefr HanpaAon npoooyHoro ekTpona Funrung Ten case device In an EDM, a component installed above and below the machining area to guide the electrode wire so that it maintains a certain angle with the workpiece surface. 5.14Guide wheel galet a guider HanpaBJtAOMr Drahtangatriebener FurhrungsradGuannei- Roller-shaped electrode wire guide in reciprocating wire EDM wire cutting machine. 5.15 Wire guiding block block a guider le fil rualpakHeHHbn cMTOk npoBoJoyHoro gJeKTpouage Drahtanschiag A stop pulley A block-shaped part set near the processing area to suppress the vibration of the electrode wire. 6 Machining methods 6.1 Electro-discharge machining Electro-discharge machining is a special machining method that uses discharge between the workpiece and the tool electrode to remove the workpiece material in a controlled manner, and to deform, change the properties or coat the material. The dielectric medium between the workpiece and the tool electrode is usually filled with a liquid. 6.2 EDM (Electro-Discharge Machining) is the process of removing workpiece material by a series of unstable or quasi-stable discharges separated in space and time, or of changing the properties of the material or coating it. The occurrence of sparks between the workpiece and the tool electrode during machining is a characteristic of this type of machining method. 6.3 Spark-erosion sinking Electro-discharge forming Electro-discharge machining with an average relative speed between the workpiece and the tool electrode equal to the feed rate for removing material from the workpiece. Auxiliary movements such as vibration or periodic retraction may also be superimposed. The shape of the tool electrode matches the final surface contour of the workpiece. 6.4 en spark-erosion forming fr enfoncage with electro-erosionrugJIekTppoMoHHaH KorIMpOBalhHonIpOHBOyHaR O6paGoTkaFunkenerosives Formgebung Shape electro-discharge machining Electro-discharge forming of machining cavities. 6.5 Electro-discharge perforating en spark-erosion perforating with electroerosion SeekTpOSpOSHOHHaA IpKBKa Elektrofunkenbohren Electro-discharge forming Electro-discharge forming of perforating holes in a workpiece. 6.6 Spark enveloping machining is the process of enveloping the machining surface by the trajectory of the tool electrode relative to the workpiece. Except for the spark enveloping machining, the tool electrode can only have simple shapes such as cylindrical, prismatic, frame, etc. 6.6.1 Spark-erosion generating machining60GB/T 14896.2-94Electrode generation machiningElectrode machining based on the principle of electro-erosion. Including conjugate rotary electro-spark machining. Can be carried out on an electro-spark forming machine whose spindle can achieve CNC continuous indexing motion. 6.6.2 Spark-erosion grinding is the process of electro-discharge machining in which the workpiece and the tool electrode move relative to each other in the manner of mechanical grinding. The tool electrode does not contain abrasive particles. 6.7Electro-spark cuttingElectro-spark machining is the process of cutting out workpieces of a certain shape, cutting off workpieces, and making grooves on workpieces. The tool electrode used can be an electrode wire running along its own axis, a strip electrode running along its own longitudinal direction, a disk electrode rotating around its own axis, or a sheet electrode. 6.8 Wire EDM is the process of cutting a wire electrode by electro-erosion. It is a process of cutting a wire with a discharge electrode. 6.9 Running-in EDM is the process of cutting a wire by electro-erosion. It is a process of cutting a wire by electro-erosion. It is a process of cutting a wire with a discharge electrode. It is a process of cutting a wire by electro-erosion. It is a process of cutting a wire with a discharge electrode. During running-in, inject oil with high viscosity into the meshing parts to form an insulating film between the working surfaces. 6.10 Electrospark surface strengthening en spark-erosion surface intensifying machinesprocede a strengthening of surfaces des piecesfr aJekTpofckpoBoe JIerMpoBaHHeFunkenerosions-Oberflachenverfestigungge jaElectrodischarge hardening The wear-resistant material is covered on the surface of the workpiece by spark discharge, and the chemical composition and metallographic structure of its base metal are changed, thereby improving the wear resistance of the workpiece. Arc machining GB/T 14896.2—94 electro-arc machining from use as erosion arc machining JIKTpoHyrOBaR 0bpaborrka Electro-discharge machining ja-Electro-discharge machining Electro-discharge machining is the process of removing workpiece material through a series of short, stable discharges separated from each other in space. The arc is usually initiated by the workpiece and the tool electrode coming into direct contact and then breaking away, and is interrupted when they are far away. It is mostly used to cut off workpieces that do not require high cross-section quality, and to remove drills and taps that have broken in holes. 6. 12 2 Anodic mechanical cutting en anodal mechanical cuttingfr decoupage mecanique anode aHoHo-MexannycckoepaapeaaHHeMachanisches Schneiden with Anode Anodic mechanical cutting Using water, air or sodium silicate aqueous solution as the dielectric, a steel strip or steel disc connected to the negative pole of a low-voltage DC power supply is used to cut the metal blank or workpiece as the anode through arc processing. 62 One-way wire EDM wire cutting machine Wire stop block Arc machining Arc machining machine tools· Electrical discharge envelope machining Electrical discharge surface strengthening Electrical discharge surface strengthening machine Electrical discharge forming Electrical discharge forming machine Electrical discharge perforation·· Electrical discharge perforation machine· Electrical discharge machining Electrical discharge machining machine tools Electrical discharge grinder Electrical discharge grinder Cutting EDM running-in EDM running-in machine· EDM cutting… EDM cutting machine· EDM wire cutting EDM wire cutting machine EDM cavity machining EDM cavity machining machine EDM expansion machining Electrode chuck Electrode wire guide Electrodischarge machining Electrodischarge machining machine tool Conjugate rotary EDM GB/T 14896.2-94 Appendix A Chinese index (reference) Working fluid tank Working fluid tank dimensions 3.2.4.1.1 Working fluid tank· Vertical EDM cavity machining machine· Pulse power supply Moving head Liquid flow box Reciprocating wire EDM wire cutting machine· Horizontal EDM cavity machine· Relative loss Anodic mechanical cutting Anodic mechanical cutting machine·Www.bzxZ.net Spindle load capacity Spindle servo feed device Spindle servo stroke Spindle head Spindle head stroke· Wire feed speed· Wire feed device Maximum processing current 3. 2. 1. 1.1 3.2.4.1.2 3.2.1.1.210Electro-spark surface strengthening en spark-erosion surface intensifying machinesprocede a strengthening of surfaces des piecesfr aJekTpofckpoBoe JIerMpoBaHHeFunkenerosions-Oberflachenverfestigungge jaElectro-spark machining is a process of coating the workpiece surface with wear-resistant material by spark discharge and changing the chemical composition and metallographic structure of the base metal, thereby improving the wear resistance of the workpiece. Arc machining GB/T 14896.2—94 electro-arc machining from use as erosion arc machining JIKTpoHyrOBaR 0bpaborrka Electro-discharge machining ja-Electro-discharge machining Electro-discharge machining is the process of removing workpiece material through a series of short and stable discharges separated from each other in space. The arc is usually initiated by the workpiece and the tool electrode coming into direct contact and then breaking away, and is interrupted when they are far away. It is mostly used to cut off workpieces with low requirements on cross-section quality, and to remove drills and taps that have broken in holes. 6. 12 2 Anodic mechanical cutting en anodal mechanical cuttingfr decoupage mecanique anode aHoHo-MexannycckoepaapeaaHHeMachanisches Schneiden with Anode Anodic mechanical cutting Using water, air or sodium silicate aqueous solution as the dielectric, a steel strip or steel disc connected to the negative pole of a low-voltage DC power supply is used to cut the metal blank or workpiece as the anode through arc processing. 62 One-way wire EDM wire cutting machine Wire stop block Arc machining Arc machining machine tools· Electrical discharge envelope machining Electrical discharge surface strengthening Electrical discharge surface strengthening machine Electrical discharge forming Electrical discharge forming machine Electrical discharge perforation·· Electrical discharge perforation machine· Electrical discharge machining Electrical discharge machining machine tools Electrical discharge grinder Electrical discharge grinder Cutting EDM running-in EDM running-in machine· EDM cutting… EDM cutting machine· EDM wire cutting EDM wire cutting machine EDM cavity machining EDM cavity machining machine EDM expansion machining Electrode chuck Electrode wire guide Electrodischarge machining Electrodischarge machining machine tool Conjugate rotary EDM GB/T 14896.2-94 Appendix A Chinese index (reference) Working fluid tank Working fluid tank dimensions 3.2.4.1.1 Working fluid tank· Vertical EDM cavity machining machine· Pulse power supply Moving head Liquid flow box Reciprocating wire EDM wire cutting machine· Horizontal EDM cavity machine· Relative loss Anodic mechanical cutting Anodic mechanical cutting machine· Spindle load capacity Spindle servo feed device Spindle servo stroke Spindle head Spindle head stroke· Wire feed speed· Wire feed device Maximum processing current 3. 2. 1. 1.1 3.2.4.1.2 3.2.1.1.210Electro-spark surface strengthening en spark-erosion surface intensifying machinesprocede a strengthening of surfaces des piecesfr aJekTpofckpoBoe JIerMpoBaHHeFunkenerosions-Oberflachenverfestigungge jaElectro-spark machining is a process of coating the workpiece surface with wear-resistant material by spark discharge and changing the chemical composition and metallographic structure of the base metal, thereby improving the wear resistance of the workpiece. Arc machining GB/T 14896.2—94 electro-arc machining from use as erosion arc machining JIKTpoHyrOBaR 0bpaborrka Electro-discharge machining ja-Electro-discharge machining Electro-discharge machining is the process of removing workpiece material through a series of short and stable discharges separated from each other in space. The arc is usually initiated by the workpiece and the tool electrode coming into direct contact and then breaking away, and is interrupted when they are far away. It is mostly used to cut off workpieces with low requirements on cross-section quality, and to remove drills and taps that have broken in holes. 6. 12 2 Anodic mechanical cutting en anodal mechanical cuttingfr decoupage mecanique anode aHoHo-MexannycckoepaapeaaHHeMachanisches Schneiden with Anode Anodic mechanical cutting Using water, air or sodium silicate aqueous solution as the dielectric, a steel strip or steel disc connected to the negative pole of a low-voltage DC power supply is used to cut the metal blank or workpiece as the anode through arc processing. 62 One-way wire EDM wire cutting machine Wire stop block Arc machining Arc machining machine tools· Electrical discharge envelope machining Electrical discharge surface strengthening Electrical discharge surface strengthening machine Electrical discharge forming Electrical discharge forming machine Electrical discharge perforation·· Electrical discharge perforation machine· Electrical discharge machining Electrical discharge machining machine tools Electrical discharge grinder Electrical discharge grinder Cutting EDM running-in EDM running-in machine· EDM cutting… EDM cutting machine· EDM wire cutting EDM wire cutting machine EDM cavity machining EDM cavity machining machine EDM expansion machining Electrode chuck Electrode wire guide Electrodischarge machining Electrodischarge machining machine tool Conjugate rotary EDM GB/T 14896.2-94 Appendix A Chinese index (reference) Working fluid tank Working fluid tank dimensions 3.2.4.1.1 Working fluid tank· Vertical EDM cavity machining machine· Pulse power supply Moving head Liquid flow box Reciprocating wire EDM wire cutting machine· Horizontal EDM cavity machine· Relative loss Anodic mechanical cutting Anodic mechanical cutting machine· Spindle load capacity Spindle servo feed device Spindle servo stroke Spindle head Spindle head stroke· Wire feed speed· Wire feed device Maximum processing current 3. 2. 1. 1.1 3.2.4.1.2 3.2.1.1.2 Tip: This standard content only shows part of the intercepted content of the complete standard. 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