JB/T 8522-1997 Types, basic parameters and dimensions of thin oil lubrication devices
Some standard content:
Machinery Industry Standard of the People's Republic of China
JB/T 8522—1997
Thin oil lubrication device
Type, basic parameters and dimensions
1997-03-04 Issued
Ministry of Machinery Industry of the People's Republic of China
1997-10-01 Implementation
JB/T 8522
Cited Standards
Basic parameters of the device
System, components and main parts of the device
Control requirements of the device
Type, size and marking of the device
JB/T8522-1997
This standard is formulated based on the newly developed thin oil lubrication components and the technical requirements of thin oil lubrication devices in the original industry. This standard is proposed and managed by Xi'an Reshaping Machinery Research Institute. The drafting unit of this standard is Xi'an Heavy Machinery Research Institute. The main drafters of this standard are Yang Rensen, Ni Xian and Lai Yongzhi. 1 Scope
Machinery Industry Standard of the People's Republic of China
Thin oil lubrication device
Type basic parameters and dimensions
This standard specifies the type, basic parameters and dimensions of oil lubrication devices. JB/T 8522—1997
This standard applies to thin oil lubrication devices (hereinafter referred to as devices) of thin oil circulation lubrication systems of mechanical equipment such as smelting, rolling, mining, electric power, petrochemical, and building materials.
2 Referenced standards
The texts contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB 9119. 7-88
JB3711.2-.84
JB3711.3-84
JB/T 4121-- 93
Basic parameters of the device
PN1.0 MPa(1obar)Raised plate type flat welded steel pipe method sheep centralized lubrication system graphic symbol
Centralized lubrication system
Technical quantity and unit
Lubrication elements and device model compilation method
The basic parameters of the device shall comply with the provisions of Table 1 and Table 2. Table 1
Device displacement
Filling medium viscosity
Over-precision
Water inlet temperature
Water escape pressure
Oil inlet temperature
Oil temperature drop
Steam temperature
Gas pressure
Nominal flow
Filling medium working temperature
Approved by the Ministry of Machinery Industry on March 4, 1997
Value
2. 2×10-5.-46X10 *
0. 08--0. 13
For Q800 L/min device
For Q≥1000L/min device
Implemented on October 1, 1997
Electric motor
JB/T 8522--1997
Heat exchange cooling water
Pole number PPower kw
1. 25'2 : 4 : 6
16.02 - 4 - 6
31:52:46
63. 02 1 t - 6
Ordinary diameter
Cooling water
Electric heater
Power
Steam pipe|Oil outlet
Oil inlet
1 2050
1 The filtering capacity is the filtering capacity under the conditions of filtering accuracy n. nB mta, medium viscosity 46× 10- m*/s, oil filter pressure drop = 0. 12 MPa. 2 If the cooling water of the cooler is river water, it can be filtered and precipitated with 3 The device with a flow rate of 1000 L/min has its type and parameters specified in the standard, and the specific structure is designed according to user requirements. 4 System, components and main parts of the device
4.1 System
4.1.1 Device with Q≤800 L/min
The system with self-operated temperature adjustment device is shown in Figure 1: the system with temperature regulator device is shown in Figure 2. 4.1.2 Device with Q=1000L/min
The system with self-operated temperature adjustment valve device is shown in Figure 3: the system with temperature regulator device is shown in Figure 4. 4.2 Components of the device
4. 2. 1 Pump installation
) Two pump devices, one working and one standby; 2
JB/T 8522-199T
b) Screw pump, herringbone gear pump, cycloid gear pump and helical gear pump are used. 4. 2. 2 Filter
a) It is recommended to use a double-tube mesh filter:
b) When the pressure difference flowing through the filter is 20.05MPa, the differential pressure relay is connected and sends out an electric signal. 4. 2. 3 Cooler
) It is recommended to use a shell and tube oil cooler, and a plate test oil cooler can be used. b) The viscosity of the medium used by the cooler is 1×10P~46×10*m/s, the working temperature of the medium is <100℃, the nominal pressure of the medium is 1.6MPa, and the heat transfer coefficient is ≥200kcal/(mh,). Pressure loss: ≤0.1MPa on the oil side, ≤0.05MPa on the water side: c) A direct-reading heat meter should be installed on the water inlet pipe of the cooler, and stop valves should be installed on the inlet and outlet pipes. 4.2.4 Outlet oil temperature regulating element
a) Oil temperature regulation can adopt self-operated temperature regulator (working according to the reverse action); temperature automatic regulator can be adopted; b) When the regulating temperature control element is damaged, it should be able to switch to manual operation. 4.2.5 Pump outlet pressure regulating element
It is recommended to connect a diaphragm overflow valve beside the pump outlet, or a safety valve can be adopted. 4.2.6 Oil temperature in the oil tank: cavity control element
a) Q800L/min device adopts electric heater with protective sleeve for heating, and temperature relay controls: b) Q≥100L/min device adopts steam heating and installs self-operated temperature regulator (positive action) on the steam inlet pipe. When the temperature regulator fails, it should be able to switch to manual operation.) It can also be adopted to install electromagnetic lubricant on the air inlet, which is controlled by humidity relay. When the electromagnetic valve fails, it should be able to switch to manual operation.
Selection of various switch valves
a) The pressure resistance level of various switch valves is 1.6MPa; b) For the opening and closing of Q63L./min devices, ball valves are used: Q100L/min devices use wafer-type media valves; c) Pump outlet check valve: Q63L/min devices use one-way valves for lubrication systems or one-way valves for low-pressure hydraulic systems; Q≥100L/min devices use wafer-type or positive return valves; one-way valves can also be used. 4.2.8 Detection and display components and installation requirements 4. 2. 8. 1 Pressure gauge
Measuring range: 0-1.6MPa, grade 1.5;
Dial diameter: Q63L/min devices.100mm: Q2100L/min devices -150 mm. 4.2.8.2 Temperature display instrument
Measurement range: 0~100C.1.5 level
Dial diameter: +100mm for Q≤63L/min device: 150mm for Q2100L/min device.
4. 2. 8. 3 Temperature relay
Use electronic temperature relay, overflow range 0~100C; number of contacts: \3". 4. 2. 8. 4 Pressure relay
Use electronic pressure relay, pressure range 0~1.6MPa number of contacts: "3\. 4.2.8.5 Liquid level control relay
a) For Q≤8001./min device, the tank liquid level signal is transmitted by a three-position liquid level relay; b) For Q210007./min device, an oil level detector is used, and the number of signaling devices is n=3: c) The oil level display adopts a direct reading type liquid level gauge. 4. 2. B.6 Installation requirements
JB/T 8522-1997
a) The pressure, temperature display instruments and relays are centrally installed on the instrument panel, but the signal detection point must be set directly at the position where the signal needs to be detected:
b) The liquid level control relay should be installed on the top plate of the oil tank. The oil level detector should be installed on the side of the wall plate on the front of the oil tank; c) The device with Q≤800 L/min is assembled as a whole before leaving the factory. All relays and detectors must have their lead wires connected to the terminal of the junction box before the device leaves the factory. The wiring should be fixed and arranged neatly. 4.3 Main components of the device
4.3.1 Oil tank
a) The oil return area should be separated from the rest by a partition and a filter, and an appropriate amount of permanent magnets or magnetic filters should be placed. The filter should be placed and cleaned:
b) The upper part of the oil tank should be equipped with an air filter and a three-position liquid level relay that can send control signals at three different oil level heights: c) A direct-reading liquid level gauge should be installed in front of the oil tank, and a device label should be installed on the upper left; d) The oil tank should be equipped with a manhole. The size of the manhole should not be less than 280mm×380mm, and its position should be convenient for the installation and removal of the manhole cover. c) Detection of oil in the oil tank The interface of the three-contact overflow relay of the oil temperature and the package of the direct-reading thermometer is set on the front wall of the oil tank. f) For the oil tank with a nominal flow rate of Q80L/min, an electric heater is installed on the front wall near the bottom of the tank. The number of electric heaters should be an integer multiple of "3\:
g) For the device with a nominal flow rate of Q>B00L/mil, a steam heating serpentine tube should be installed near the bottom of the oil tank as required. The steam inlet and outlet positions are determined according to the actual surface:
h) An oil drain should be installed at the lowest point of the bottom of the oil tank to drain the dirty oil when cleaning the oil tank. 4. 3.2 Pressure relay
a) Determine whether a pressure tank is needed according to the industrial requirements; b) The pressure tank is connected in parallel with the outlet of the device; c) The pressure of the pressure gas source is 0.5~～0.6 MPa; d) The volume of the pressure tank should be able to ensure that when the power grid is suddenly cut off, the lubricated point is supplied with lubricating oil within 3~4 minutes. 4.3.3 Instrument panel
a) The oil tank oil temperature display thermometer, outlet oil temperature display overflow meter, outlet pressure display pressure gauge, and pump outlet pressure display pressure gauge of the device are installed in the upper row of the instrument panel;
The oil tank oil temperature detection temperature relay, outlet temperature relay, and pressure relay are installed in the lower row of the instrument panel. For devices with Q≤800L/min, they are welded on the top plate of the oil tank in the upper right corner of the oil tank. For devices with Q[000L/rnl, the installation position is determined according to the overall layout requirements.
4.3. 4 Electric control box
a) The size should be adapted to the device. For XYIIZ6.3~XYIIZ200 devices, a relatively small electric control box is used. For XYHZ250~XYHZ800 devices, a larger electric control box is used. b) The installation location is determined according to the overall layout requirements of the device and other equipment. 5 Control requirements for the device
5.1 Pump start control
The two devices are standby for each other and can be started, stopped and switched manually. 5.2 Oil tank level control
When the level relay or oil level detector contacts on the oil tank are connected, and the middle contacts and low liquid level contacts are disconnected, an alarm is required to be displayed. 5.3 Oil tank oil temperature control
5.3.1Q≤800 L/min device uses electric heating: a) When the low temperature contact of the oil tank temperature relay is opened or closed, the electric heater is automatically connected. The pump is not allowed to start: b) The medium temperature point of the temperature relay is connected, and the oil ticket can start 4
JB/I 8522--1997
) The high temperature point of the temperature relay is connected, and the power supply of the heater is automatically cut off; d) According to the different viscosity of the medium, the high, medium and resistance point temperature values are set by the user. 5.3.2Q ≥ 1000L/min device to use steam heating: a) When the self-operated temperature control valve is used to open and close the steam inlet, the system is shown in Figure 3, the middle contact of the three-point temperature relay is not closed, and the oil pump cannot start:
b) The device using the solenoid valve to open and close the steam inlet is shown in Figure 4. When the low point of the temperature relay is disconnected or closed, the electromagnetic inlet of the steam is connected, the valve opens to the bottom, and the oil heat pump cannot start: center) When the middle contact is closed, the oil pump can start:) When the high temperature contact is closed, the solenoid valve is automatically cut off, the steam inlet is closed, and the heating is stopped: e) The high, medium and low temperature values are set by the user. 5.4 Device outlet pressure and temperature control
5.4.1 Outlet pressure control
) A pressure relay with three contacts is installed at the outlet of the device to control the outlet pressure. The specific value of the pressure is set on site according to the actual situation and needs:
b) When the outlet oil pressure reaches the high value, the green light will turn on and the interlock standby will stop: e) When the outlet oil pressure reaches the middle value, the yellow light will turn on, the standby pump will be automatically started, and the main engine will be allowed to start working; d) When the outlet oil pressure drops to the low value, the red light will turn on, the interlock will stop and stop. 5.4.2 Outlet temperature control
a) A three-contact temperature relay is installed at the outlet of the hood to control the outlet oil temperature, b) When the oil temperature is at a low value, the main engine is not allowed to start; ) When the oil temperature is lower than the low value + the relay midpoint sends a signal + allows the earthwork to start working: d) When the oil temperature reaches a high value, the high-temperature contact of the relay is closed, and the alarm is switched to manual temperature adjustment to maintain the system working properly. e) The low and high values of the outlet oil temperature are set by the user according to the working conditions. 54. Control requirements for pressure tanks
) Before the pump is started, the pneumatic solenoid gate valve is in a closed state; b) After the oil tank is started, when the system reaches the positive pressure value, the system pressure relay is closed, the pneumatic valve automatically opens, and the pressure tank is put into system operation
\) When the oil level in the tank is lower than the lower limit, the liquid level switch sends a signal and the pneumatic valve automatically closes; d) When the oil level in the tank reaches the highest value, the liquid level switch sends an alarm signal. It is necessary to fill the tank: c) When the system stops working, close the pneumatic solenoid gate valve at the tank outlet to cut off the passage between the tank and the system. 5.5Q A water accumulation alarm control device should be installed in the oil tank of the 1000L/min device (the control device is not shown in the system diagram). 5.6 Electrical control of the device
5.6.1 There are two types of manual switching and automatic switching. 5.6.2 The electric control system adopts PI.C. programmable control or relay contactor control: 5. 6.3 The circuit diagram of the device control system is shown in Figure 5. 5.6.4 The electric control box of the device:
a) The electric control box of the device of XYHZ6.3-XYHZ200 is shown in Figure 6 b) The electric control box of the device of XYIIZ250~XYIIZ800 is shown in Figure 7. 6 Type, size and marking of the device
6.1 The elastic type and size of the device
6.1.1 The device with Q≤800 1./min is assembled as a whole and shipped from the factory a) The arm type and size of XYHZ6.3~~~XYH5 are shown in Figure 8, Table 3: 5
JB/T 8522--1997
b) The type and size of the device of XYHZ40~XYH2125 are shown in Figure 9, Table 4 c) The device type and dimensions of XYHZ160~XYHZ800 are shown in Figure 10 and Table 5. d) The inlet and outlet flange dimensions in Figures 8, 9 and 10 are shown in Figure 11 and Table 6. 6. 1. 2Q2 1000 L/min device, parts are shipped from the factory and assembled on site. Oil outletbZxz.net
Cooling water outlet
Cooling water outlet
Figure 1 Q≤800 L/min The installation system diagram of the self-operated temperature regulating valve 6
Discharge outlet
Oil outlet
Lingqueshui population
Cold sealed water outlet
Backwash death
JB/T8522—1997
Figure 2Q8001./min The installation system diagram of the temperature regulator Non-oil
Compressed air man
Out of the temple
Cooling water man
Cold and water outlet
Oil outlet
Refueling port
Gas-free population
Gentle gas out
JB/T8522-1997
Figure 3Q=1000L/min with self-powered wet-adjusting device system diagram
Pressure age signing gas inlet
Oil outlet
Cooling water outlet
Cooling water outlet
Oil outlet
Gentle gas person
JB/T8522-1997
Figure 4Q≥1000L/min with temperature regulator device system diagram Oil drain outlet2 Pressure relay
a) Determine whether a pressure tank is needed according to the requirements of the work; b) The pressure tank is connected in parallel with the outlet of the device; c) The pressure of the pressure gas source is 0.5~～0.6 MPa: d) The volume of the pressure tank should be able to ensure that when the power grid suddenly loses power, the lubricated point will have lubricating oil supply within 3~4 minutes. 4.3. 3 Instrument panel
a) The oil tank oil temperature display thermometer, outlet oil temperature display overflow meter, outlet pressure display pressure gauge, and pump outlet pressure display pressure gauge of the device are collectively installed in the upper row of the instrument panel:
Oil tank oil temperature detection temperature relay, outlet temperature relay, and pressure relay are collectively installed in the lower row of the instrument panel) For devices with Q≤800L/min, weld them on the top plate of the oil tank in the upper right corner of the oil tank, and for devices with Q[000L/rnl, determine the installation position according to the overall layout requirements.
4. 3. 4 Electric control box
a) The size should be adapted to the device. For XYIIZ6.3~XYIIZ200 devices, a relatively small electric control box is used. For XYHZ250~XYHZ800 devices, a larger electric control box is used. b) The installation location is determined according to the overall layout requirements of the device and other equipment. 5 Control requirements for the installation
5.1 Pump start control
The two pumps are standby for each other and can be started, stopped and switched manually. 5.2 Oil tank level control
When the level relay or oil level detector on the oil tank is connected, and the middle contact and low level contact are disconnected, an alarm is required to be displayed. 5.3 Oil tank temperature control
5.3.1 The device with Q≤800 L/min adopts electric heating: a) When the low temperature contact of the oil tank temperature relay is opened or closed, the electric heater is automatically connected. The pump is not allowed to start: b) The medium temperature point of the temperature relay is connected, and the oil ticket can start 4
JB/I 8522--1997
) The high temperature point of the temperature relay is connected, and the power supply of the heater is automatically cut off; d) According to the different viscosity of the medium, the high, medium and resistance point temperature values are set by the user. 5.3.2Q ≥ 1000L/min device to use steam heating: a) When the self-operated temperature control valve is used to open and close the steam inlet, the system is shown in Figure 3, the middle contact of the three-point temperature relay is not closed, and the oil pump cannot start:
b) The device using the solenoid valve to open and close the steam inlet is shown in Figure 4. When the low point of the temperature relay is disconnected or closed, the electromagnetic inlet of the steam is connected, the valve opens to the bottom, and the oil heat pump cannot start: center) When the middle contact is closed, the oil pump can start:) When the high temperature contact is closed, the solenoid valve is automatically cut off, the steam inlet is closed, and the heating is stopped: e) The high, medium and low temperature values are set by the user. 5.4 Device outlet pressure and temperature control
5.4.1 Outlet pressure control
) A pressure relay with three contacts is installed at the outlet of the device to control the outlet pressure. The specific value of the pressure is set on site according to the actual situation and needs:
b) When the outlet oil pressure reaches the high value, the green light will turn on and the interlock standby will stop: e) When the outlet oil pressure reaches the middle value, the yellow light will turn on, the standby pump will be automatically started, and the main engine will be allowed to start working; d) When the outlet oil pressure drops to the low value, the red light will turn on, the interlock will stop and stop. 5.4.2 Outlet temperature control
a) A three-contact temperature relay is installed at the outlet of the hood to control the outlet oil temperature, b) When the oil temperature is at a low value, the main engine is not allowed to start; ) When the oil temperature is lower than the low value + the relay midpoint sends a signal + allows the excavator to start working: d) When the oil temperature reaches a high value, the high-temperature contact of the relay is closed, and the alarm is switched to manual temperature adjustment to maintain the system working properly. e) The low and high values of the outlet oil temperature are set by the user according to the working conditions. 54. Control requirements for pressure tanks
) Before the pump is started, the pneumatic solenoid gate valve is in a closed state; b) After the oil tank is started, when the system reaches the positive pressure value, the system pressure relay is closed, the pneumatic valve automatically opens, and the pressure tank is put into system operation
\) When the oil level in the tank is lower than the lower limit, the liquid level switch sends a signal and the pneumatic valve automatically closes; d) When the oil level in the tank reaches the highest value, the liquid level switch sends an alarm signal. It is necessary to fill the tank: c) When the system stops working, close the pneumatic solenoid gate valve at the tank outlet to cut off the passage between the tank and the system. 5.5Q A water accumulation alarm control device should be installed in the oil tank of the 1000L/min device (the control device is not shown in the system diagram). 5.6 Electrical control of the device
5.6.1 There are two types of manual switching and automatic switching. 5.6.2 The electric control system adopts two forms: PI.C. programmable control or relay contactor control: 5. 6.3 The circuit diagram of the device control system is shown in Figure 5. 5.6.4 The electric control box of the device:
a) The electric control box of the device of XYHZ6.3-XYHZ200 is shown in Figure 6 b) The electric control box of the device of XYIIZ250~XYIIZ800 is shown in Figure 7. 6 Type, size and marking of the device
6.1 The elastic type and size of the device
6.1.1 The device with Q≤800 1./min is assembled as a whole and shipped from the factory a) The arm type and size of XYHZ6.3~~~XYH5 are shown in Figure 8, Table 3: 5
JB/T 8522--1997
b) The type and size of the device of XYHZ40~XYH2125 are shown in Figure 9, Table 4 c) The device type and dimensions of XYHZ160~XYHZ800 are shown in Figure 10 and Table 5. d) The inlet and outlet flange dimensions in Figures 8, 9 and 10 are shown in Figure 11 and Table 6. 6. 1. 2Q2 1000 L/min device, parts are shipped from the factory and assembled on site. Oil outlet
Cooling water outlet
Cooling water outlet
Figure 1 Q≤800 L/min The installation system diagram of the self-operated temperature regulating valve 6
Discharge outlet
Oil outlet
Lingqueshui population
Cold sealed water outlet
Backwash death
JB/T8522—1997
Figure 2Q8001./min The installation system diagram of the temperature regulator Non-oil
Compressed air man
Out of the temple
Cooling water man
Cold and water outlet
Oil outlet
Refueling port
Gas-free population
Gentle gas out
JB/T8522-1997
Figure 3Q=1000L/min with self-powered wet-adjusting device system diagram
Pressure age signing gas inlet
Oil outlet
Cooling water outlet
Cooling water outlet
Oil outlet
Gentle gas person
JB/T8522-1997
Figure 4Q≥1000L/min with temperature regulator device system diagram Oil drain outlet2 Pressure relay
a) Determine whether a pressure tank is needed according to the requirements of the work; b) The pressure tank is connected in parallel with the outlet of the device; c) The pressure of the pressure gas source is 0.5~～0.6 MPa: d) The volume of the pressure tank should be able to ensure that when the power grid suddenly loses power, the lubricated point will have lubricating oil supply within 3~4 minutes. 4.3. 3 Instrument panel
a) The oil tank oil temperature display thermometer, outlet oil temperature display overflow meter, outlet pressure display pressure gauge, and pump outlet pressure display pressure gauge of the device are collectively installed in the upper row of the instrument panel:
Oil tank oil temperature detection temperature relay, outlet temperature relay, and pressure relay are collectively installed in the lower row of the instrument panel) For devices with Q≤800L/min, weld them on the top plate of the oil tank in the upper right corner of the oil tank, and for devices with Q[000L/rnl, determine the installation position according to the overall layout requirements.
4. 3. 4 Electric control box
a) The size should be adapted to the device. For XYIIZ6.3~XYIIZ200 devices, a relatively small electric control box is used. For XYHZ250~XYHZ800 devices, a larger electric control box is used. b) The installation location is determined according to the overall layout requirements of the device and other equipment. 5 Control requirements for the installation
5.1 Pump start control
The two pumps are standby for each other and can be started, stopped and switched manually. 5.2 Oil tank level control
When the level relay or oil level detector on the oil tank is connected, and the middle contact and low level contact are disconnected, an alarm is required to be displayed. 5.3 Oil tank temperature control
5.3.1 The device with Q≤800 L/min adopts electric heating: a) When the low temperature contact of the oil tank temperature relay is opened or closed, the electric heater is automatically connected. The pump is not allowed to start: b) The medium temperature point of the temperature relay is connected, and the oil ticket can start 4
JB/I 8522--1997
) The high temperature point of the temperature relay is connected, and the power supply of the heater is automatically cut off; d) According to the different viscosity of the medium, the high, medium and resistance point temperature values are set by the user. 5.3.2Q ≥ 1000L/min device to use steam heating: a) When the self-operated temperature control valve is used to open and close the steam inlet, the system is shown in Figure 3, the middle contact of the three-point temperature relay is not closed, and the oil pump cannot start:
b) The device using the solenoid valve to open and close the steam inlet is shown in Figure 4. When the low point of the temperature relay is disconnected or closed, the electromagnetic inlet of the steam is connected, the valve opens to the bottom, and the oil heat pump cannot start: center) When the middle contact is closed, the oil pump can start:) When the high temperature contact is closed, the solenoid valve is automatically cut off, the steam inlet is closed, and the heating is stopped: e) The high, medium and low temperature values are set by the user. 5.4 Device outlet pressure and temperature control
5.4.1 Outlet pressure control
) A pressure relay with three contacts is installed at the outlet of the device to control the outlet pressure. The specific value of the pressure is set on site according to the actual situation and needs:
b) When the outlet oil pressure reaches the high value, the green light will turn on and the interlock standby will stop: e) When the outlet oil pressure reaches the middle value, the yellow light will turn on, the standby pump will be automatically started, and the main engine will be allowed to start working; d) When the outlet oil pressure drops to the low value, the red light will turn on, the interlock will stop and stop. 5.4.2 Outlet temperature control
a) A three-contact temperature relay is installed at the outlet of the hood to control the outlet oil temperature, b) When the oil temperature is at a low value, the main engine is not allowed to start; ) When the oil temperature is lower than the low value + the relay midpoint sends a signal + allows the earthwork to start working: d) When the oil temperature reaches a high value, the high-temperature contact of the relay is closed, and the alarm is switched to manual temperature adjustment to maintain the system working properly. e) The low and high values of the outlet oil temperature are set by the user according to the working conditions. 54. Control requirements for pressure tanks
) Before the pump is started, the pneumatic solenoid gate valve is in a closed state; b) After the oil tank is started, when the system reaches the positive pressure value, the system pressure relay is closed, the pneumatic valve automatically opens, and the pressure tank is put into system operation
\) When the oil level in the tank is lower than the lower limit, the liquid level switch sends a signal and the pneumatic valve automatically closes; d) When the oil level in the tank reaches the highest value, the liquid level switch sends an alarm signal. It is necessary to fill the tank: c) When the system stops working, close the pneumatic solenoid gate valve at the tank outlet to cut off the passage between the tank and the system. 5.5Q A water accumulation alarm control device should be installed in the oil tank of the 1000L/min device (the control device is not shown in the system diagram). 5.6 Electrical control of the device
5.6.1 There are two types of manual switching and automatic switching. 5.6.2 The electric control system adopts PI.C. programmable control or relay contactor control: 5. 6.3 The circuit diagram of the device control system is shown in Figure 5. 5.6.4 The electric control box of the device:
a) The electric control box of the device of XYHZ6.3-XYHZ200 is shown in Figure 6 b) The electric control box of the device of XYIIZ250~XYIIZ800 is shown in Figure 7. 6 Type, size and marking of the device
6.1 The elastic type and size of the device
6.1.1 The device with Q≤800 1./min is assembled as a whole and shipped from the factory a) The arm type and size of XYHZ6.3~~~XYH5 are shown in Figure 8, Table 3: 5
JB/T 8522--1997
b) The type and size of the device of XYHZ40~XYH2125 are shown in Figure 9, Table 4 c) The device type and dimensions of XYHZ160~XYHZ800 are shown in Figure 10 and Table 5. d) The inlet and outlet flange dimensions in Figures 8, 9 and 10 are shown in Figure 11 and Table 6. 6. 1. 2Q2 1000 L/min device is shipped in parts and assembled on site. Oil outlet
Cooling water outlet
Cooling water outlet
Figure 1 Q≤800 L/min The installation system diagram of the self-operated temperature regulating valve 6
Discharge outlet
Oil outlet
Lingqueshui population
Cold sealed water outlet
Backwash death
JB/T8522—1997
Figure 2Q8001./min The installation system diagram of the temperature regulator Non-oil
Compressed air man
Out of the temple
Cooling water man
Cold and water outlet
Oil outlet
Refueling port
Gas-free population
Gentle gas out
JB/T8522-1997
Figure 3Q=1000L/min with self-powered wet-adjusting device system diagram
Pressure age signing gas inlet
Oil outlet
Cooling water outlet
Cooling water outlet
Oil outlet
Gentle gas person
JB/T8522-1997
Figure 4Q≥1000L/min with temperature regulator device system diagram Oil drain outlet2Q≥1000L/min device to use steam heating: a) When the self-operated temperature control valve is used to open and close the steam inlet, the system is shown in Figure 3, the middle contact of the three-point temperature relay is not closed, and the oil pump cannot start:
b) The device using the solenoid valve to open and close the steam inlet is shown in Figure 4. When the low point of the temperature relay is disconnected or closed, the electromagnetic inlet of the steam is connected, the valve opens to the bottom, and the oil heat pump cannot start: center) When the middle contact is closed, the oil pump can start:) When the high temperature contact is closed, the solenoid valve is automatically cut off, the steam inlet is closed, and the heating is stopped: e) The high, medium and low temperature values are set by the user. 5.4 Device outlet pressure and temperature control
5.4.1 Outlet pressure control
) A pressure relay with three contacts is installed at the outlet of the device to control the outlet pressure. The specific value of the pressure is set on site according to the actual situation and needs:
b) When the outlet oil pressure reaches the high value, the green light will turn on and the interlock standby will stop: e) When the outlet oil pressure reaches the middle value, the yellow light will turn on, the standby pump will be automatically started, and the main engine will be allowed to start working; d) When the outlet oil pressure drops to the low value, the red light will turn on, the interlock will stop and stop. 5.4.2 Outlet temperature control
a) A three-contact temperature relay is installed at the outlet of the hood to control the outlet oil temperature, b) When the oil temperature is at a low value, the main engine is not allowed to start; ) When the oil temperature is lower than the low value + the relay midpoint sends a signal + allows the earthwork to start working: d) When the oil temperature reaches a high value, the high-temperature contact of the relay is closed, and the alarm is switched to manual temperature adjustment to maintain the system working properly. e) The low and high values of the outlet oil temperature are set by the user according to the working conditions. 54. Control requirements for pressure tanks
) Before the pump is started, the pneumatic solenoid gate valve is in the closed state; b) After the oil tank is started, when the system reaches the positive pressure value, the system pressure relay is closed, the pneumatic valve automatically opens, and the pressure tank is put into system operation
\) When the oil level in the tank is lower than the lower limit, the liquid level switch sends a signal and the pneumatic valve automatically closes; d) When the oil level in the tank reaches the highest value, the liquid level switch sends an alarm signal. It is necessary to fill the tank: c) When the system stops working, close the pneumatic solenoid gate valve at the tank outlet to cut off the passage between the tank and the system. 5.5Q A water accumulation alarm control device should be installed in the oil tank of the 1000L/min device (the control device is not shown in the system diagram). 5.6 Electrical control of the device
5.6.1 There are two types of manual switching and automatic switching. 5.6.2 The electric control system adopts two forms: PI.C. programmable control or relay contactor control: 5. 6.3 The circuit diagram of the device control system is shown in Figure 5. 5.6.4 The electric control box of the device:
a) The electric control box of the device of XYHZ6.3-XYHZ200 is shown in Figure 6 b) The electric control box of the device of XYIIZ250~XYIIZ800 is shown in Figure 7. 6 Type, size and marking of the device
6.1 The elastic type and size of the device
6.1.1 The device with Q≤800 1./min is assembled as a whole and shipped from the factory a) The arm type and size of XYHZ6.3~~~XYH5 are shown in Figure 8, Table 3: 5
JB/T 8522--1997
b) The type and size of the device of XYHZ40~XYH2125 are shown in Figure 9, Table 4 c) The device type and dimensions of XYHZ160~XYHZ800 are shown in Figure 10 and Table 5. d) The inlet and outlet flange dimensions in Figures 8, 9 and 10 are shown in Figure 11 and Table 6. 6. 1. 2Q2 1000 L/min device, parts are shipped from the factory and assembled on site. Oil outlet
Cooling water outlet
Cooling water outlet
Figure 1 Q≤800 L/min The installation system diagram of the self-operated temperature regulating valve 6
Discharge outlet
Oil outlet
Lingqueshui population
Cold sealed water outlet
Backwash death
JB/T8522—1997
Figure 2Q8001./min The installation system diagram of the temperature regulator Non-oil
Compressed air man
Out of the temple
Cooling water man
Cold and water outlet
Oil outlet
Refueling port
Gas-free population
Gentle gas out
JB/T8522-1997
Figure 3Q=1000L/min with self-powered wet-adjusting device system diagram
Pressure age signing gas inlet
Oil outlet
Cooling water outlet
Cooling water outlet
Oil outlet
Gentle gas person
JB/T8522-1997
Figure 4Q≥1000L/min with temperature regulator device system diagram Oil drain outlet2Q≥1000L/min device to use steam heating: a) When the self-operated temperature control valve is used to open and close the steam inlet, the system is shown in Figure 3, the middle contact of the three-point temperature relay is not closed, and the oil pump cannot start:
b) The device using the solenoid valve to open and close the steam inlet is shown in Figure 4. When the low point of the temperature relay is disconnected or closed, the electromagnetic inlet of the steam is connected, the valve opens to the bottom, and the oil heat pump cannot start: center) When the middle contact is closed, the oil pump can start:) When the high temperature contact is closed, the solenoid valve is automatically cut off, the steam inlet is closed, and the heating is stopped: e) The high, medium and low temperature values are set by the user. 5.4 Device outlet pressure and temperature control
5.4.1 Outlet pressure control
) A pressure relay with three contacts is installed at the outlet of the device to control the outlet pressure. The specific value of the pressure is set on site according to the actual situation and needs:
b) When the outlet oil pressure reaches the high value, the green light will turn on and the interlock standby will stop: e) When the outlet oil pressure reaches the middle value, the yellow light will turn on, the standby pump will be automatically started, and the main engine will be allowed to start working; d) When the outlet oil pressure drops to the low value, the red light will turn on, the interlock will stop and stop. 5.4.2 Outlet temperature control
a) A three-contact temperature relay is installed at the outlet of the hood to control the outlet oil temperature, b) When the oil temperature is at a low value, the main engine is not allowed to start; ) When the oil temperature is lower than the low value + the relay midpoint sends a signal + allows the earthwork to start working: d) When the oil temperature reaches a high value, the high-temperature contact of the relay is closed, and the alarm is switched to manual temperature adjustment to maintain the system working properly. e) The low and high values of the outlet oil temperature are set by the user according to the working conditions. 54. Control requirements for pressure tanks
) Before the pump is started, the pneumatic solenoid gate valve is in the closed state; b) After the oil tank is started, when the system reaches the positive pressure value, the system pressure relay is closed, the pneumatic valve automatically opens, and the pressure tank is put into system operation
\) When the oil level in the tank is lower than the lower limit, the liquid level switch sends a signal and the pneumatic valve automatically closes; d) When the oil level in the tank reaches the highest value, the liquid level switch sends an alarm signal. It is necessary to fill the tank: c) When the system stops working, close the pneumatic solenoid gate valve at the tank outlet to cut off the passage between the tank and the system. 5.5Q A water accumulation alarm control device should be installed in the oil tank of the 1000L/min device (the control device is not shown in the system diagram). 5.6 Electrical control of the device
5.6.1 There are two types of manual switching and automatic switching. 5.6.2 The electric control system adopts two forms: PI.C. programmable control or relay contactor control: 5. 6.3 The circuit diagram of the device control system is shown in Figure 5. 5.6.4 The electric control box of the device:
a) The electric control box of the device of XYHZ6.3-XYHZ200 is shown in Figure 6 b) The electric control box of the device of XYIIZ250~XYIIZ800 is shown in Figure 7. 6 Type, size and marking of the device
6.1 The elastic type and size of the device
6.1.1 The device with Q≤800 1./min is assembled as a whole and shipped from the factory a) The arm type and size of XYHZ6.3~~~XYH5 are shown in Figure 8, Table 3: 5
JB/T 8522--1997
b) The type and size of the device of XYHZ40~XYH2125 are shown in Figure 9, Table 4 c) The device type and dimensions of XYHZ160~XYHZ800 are shown in Figure 10 and Table 5. d) The inlet and outlet flange dimensions in Figures 8, 9 and 10 are shown in Figure 11 and Table 6. 6. 1. 2Q2 1000 L/min device, parts are shipped from the factory and assembled on site. Oil outlet
Cooling water outlet
Cooling water outlet
Figure 1 Q≤800 L/min The installation system diagram of the self-operated temperature regulating valve 6
Discharge outlet
Oil outlet
Lingqueshui population
Cold sealed water outlet
Backwash death
JB/T8522—1997
Figure 2Q8001./min The installation system diagram of the temperature regulator Non-oil
Compressed air man
Out of the temple
Cooling water man
Cold and water outlet
Oil outlet
Refueling port
Gas-free population
Gentle gas out
JB/T8522-1997
Figure 3Q=1000L/min with self-powered wet-adjusting device system diagram
Pressure age signing gas inlet
Oil outlet
Cooling water outlet
Cooling water outlet
Oil outlet
Gentle gas person
JB/T8522-1997
Figure 4Q≥1000L/min with temperature regulator device system diagram Oil drain outlet/min temperature regulator installation system diagram non-oil
compressed air man
outlet
cooling water man
cold and water outlet
oil port
refueling port
forbidden air man
gas outlet
JB/T8522-1997
Figure 3Q=1000L/min self-operated wet regulator installation system diagram area
compressed air inlet
oil outlet
cooling water inlet
cooling water outlet
oil port
respectful air man
JB/T8522-1997
Figure 4Q≥1000L/min temperature regulator installation system diagram oil outlet/min temperature regulator installation system diagram non-oil
compressed air man
outlet
cooling water man
cold and water outlet
oil port
refueling port
forbidden air man
gas outlet
JB/T8522-1997
Figure 3Q=1000L/min self-operated wet regulator installation system diagram area
compressed air inlet
oil outlet
cooling water inlet
cooling water outlet
oil port
respectful air man
JB/T8522-1997
Figure 4Q≥1000L/min temperature regulator installation system diagram oil outlet
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