YS/T 102.2-2003 Energy consumption of products of lead and zinc smelting enterprises Part 2: Energy consumption of products of zinc smelting enterprises
Some standard content:
The Y5/T1C2.2—20G3 standard is a revision of the energy consumption of 512199 smelting element enterprises, and the following modifications have been made to the Y5119 standard: The energy consumption of aluminum smelting enterprises is divided into Y5T12, lead smelting enterprises and YS/T10, zinc smelting enterprises. In the process of smelting, the energy consumption of the production process is reduced, while the energy consumption of the fine process is increased for environmental protection, and the overall energy consumption is reduced. The format of the first part is changed according to the 611-2 core standardization work guidelines - the first part is divided into the standard and the contraction and reduction rules.
With the addition of the data of the eight "energy-consuming products with current analysis of the media coefficient and the signing of the material half-value" appendix "energy equivalent micro-energy consumption working mass"
This standard will replace YS/1102-1932 from the date of implementation. The requirements A and B of this standard are both macro-data requirements. The standard is issued by the Technical Committee for Standardization of Nonferrous Metals and is under the jurisdiction of the Standardization Technical Committee. The main drafters of this standard are Zhang Shizhun, Xie Shuangzhi, and Shan Yulan. This standard is issued by the Technical Committee for Standardization of Nonferrous Metals and is under the jurisdiction of the Standardization Technical Committee of the State-owned Assets Supervision and Administration Commission of the State Council. Responsible for interpretation. The standard recommended by this standard is: YS1102-32, 1 Scope: Energy consumption of zinc smelting products Part 2: Energy consumption of zinc smelting products This standard specifies the energy consumption of zinc smelting products of zinc smelting enterprises, and the energy consumption of zinc smelting products is calculated by grade index formula. This standard is applicable to the energy consumption calculation of zinc smelting products of zinc smelting enterprises using the following processes. Explanation: Energy consumption of zinc smelting products of zinc smelting enterprises, energy ... t||YS/T102.2—2003
The following clauses in the documents shall become the clauses of this standard through the application of this standard. Any subsequent amendments (not including those made by the Ministry of Industry and Information Technology) or changes in the documents shall not be applicable to this standard. However, the parties concerned shall conduct research on whether the latest versions of these documents can be used. The latest versions of the documents shall be applicable to this standard. GB/T12 micro-limit efficiency verification method GI/T258% comprehensive energy consumption calculation method Page 1 General principles of units and symbols GB/T 3.184 General rules for energy consumption of enterprises GB/T 3.184-1/817-1 numerical rounding rules GB/T 3.184-1/817-1 numerical rounding rules GB/T 3.184-2/817-3 rules for compiling energy consumption quotas for product categories GB/T 15H7-1/817-1 energy consumption quotas for enterprises 3 Terms, definitions and symbols The following terms, definitions and symbols are used in this standard 3.1 T source unit energy 3.2 The energy consumption of each ton of qualified products in the production process of the process of production of the new energy source of the new energy source of the process of production ... tmptiun The energy consumption of auxiliary production system and product dust production. 3.5 The total energy consumption is the sum of energy source and product consumption and long cup distribution, 3.Ekg.n
represents the energy consumption of the worker, and the application base is equal to 2.7 M of fuel, that is; one gram of standard coal: the corresponding ton of standard coal is expressed as,
4.1 The calculation scope of enterprise product energy consumption
The calculation scope of enterprise product energy consumption includes the primary energy consumption of the enterprise's production system and the dynamic production system, and the energy and residual energy of the enterprise, and the energy consumption of the enterprise is calculated according to the following formula: E
EE-,-E-up
E. The enterprise's internal energy consumption is calculated
F, --Energy consumption;
E—Energy consumption:
F,—Energy consumption for export
F…Life is fun
Energy consumption for one enterprise
4.2 Energy and energy consumption, energy consumption calculation unit, energy and energy consumption materials, should be calculated based on standard coal quantity. The reduction coefficient is shown in Appendix A; Energy consumption and coal consumption per ton m> and point/ton fire calculation unit 4.3 Energy and energy consumption calculation unit, coal consumption, gram
Electricity consumption F watt-hour (kw·h
Coal auxiliary gas consumption cubic meter (m);
Steam room you kI shell book C
Water consumption (t),
4.4 Zinc smelting process design library division
4.4. 1.1 Industrial Division
Zinc is the first two technologies
· After the addition of the production process
: Closed blast furnace technology:
Wet cross bee technology
1.4.2 Process Division
4.4.2.1 Explosive smelting process
The smelting process is divided into four steps:
One to low burning hall:
One wind control hall,
· Hot condensation:
... Pig Road word
4,4.2.2 Closed belt blast furnace Chen lead resignation T technology process is divided into some closed warehouses (potential zinc device is two steps 1 sequence:
olefin performance storage;| |tt||Refining and drying process
4.4.2.3 Filtering and washing process division
The process is divided into five stages. 1. Sequence: acidification, roasting, and purification. After purification, the product is:
Outlet: wet science and technology
knowledge "share,
level 1 sequence:
4.5 Calculation principles of zinc smelting products
YS/T102.2—2003
Tight tunnel arrangement 1. The products of the process are divided into monzogneous ore, rough zinc ore, refined zinc, etc. The process output prices are coarse and refined respectively. Closed-type zinc smelting (new) process: the products are as follows: the product of the closed-type zinc smelting process is the zinc cake, and the product of the closed-type zinc smelting process is the zinc cake. 1. Process: except for the other processes, the products of the process are all zinc precipitation, the product of the baking process is zinc ingot, and the product of the process is tube energy. All products are calculated in tons (unit,
4.5 multi-gold horse mixed smelting energy consumption calculation principle (lead) zinc combined smelting <closed-type blast furnace smelting intelligent whole) coke unit consumption, Ming, zinc sharing ratio is 8.% light, 91,? %: preheater heat protection is required, the blast furnace gas of the generator of the blast furnace is all shared with the crude zinc: other energy 1. Principles of calculation of waste heat utilization energy
The following energy consumption will be used for waste heat utilization: The energy consumption of other processes in this process should be converted into energy consumption in the positive belt consumption calculation,
4.B Others
Energy consumption of each process should be calculated as energy consumption of the auxiliary production system, and the energy consumption of each product should be calculated according to the ratio of the total energy consumption of the production process of the enterprise.
5 Calculation of energy consumption of zinc smelting products
5. 1. Calculation scope
5.1.1 Calculation scope of vertical tank zinc smelting process
The calculation scope of the smelting process includes the energy consumption of concentrate, smelting energy, secondary roasting of mixed ore, waste heat energy consumption of knife loading, ball lighting, etc.
The calculation scope of the steaming process includes the energy consumption of ball feeding, smelting, fume hood, cooling water, waste heat collection, drying, etc. , smoke and lighting and other energy consumption. The calculation range of the energy consumed by the machine, dust collection, lighting and other energy consumption is correct. The vertical zinc smelting product process requires a lot of energy consumption, and the energy consumption of the ancestral itching process is the calculation range of the active oxidation smelting process, the batching process, and the steaming and conditioning process: the energy consumption of the zinc smelting process is the energy consumption of the process. The energy consumption of the process is the energy consumption of the process. The energy consumption of the process is the energy consumption of the process. 5.1.2 The calculation range of the closed blast smelting, the shovel and the energy consumption of the material is also included. The calculation range of the adjustable agent includes the energy consumption of the gas cow, lighting and other energy consumption systems. The calculation range of the adjustable agent includes the energy consumption of the gas cow, lighting and other energy consumption systems. Calculation model Zhou Shi includes the monthly energy reduction rate of the refining process and the energy consumption of the new process, including the energy reduction of the flash furnace refining process (the price translation process standard energy single calculation model of the country including the zinc process energy reduction, auxiliary power department use the integral type leather report support volume 5. 1.3. The energy consumption of wet refining process includes the energy consumption of batching, drying, air supply, moisture retrieval furnace, dust collection, material transport, heat recovery and dynamic equipment. The energy consumption of the clean liquid process includes the energy consumption of acidification and other combined materials transportation, flushing, concentration, filtration, purification, etc. The energy consumption of the listed processes includes batching, drying, drying, collection, air circulation, waste heat device, lighting, etc.
The calculation model of the light zinc refining process includes the energy consumption of zinc liquid age, electrolysis, cooling row, brushing, anode mud, ball poisoning, energy construction, anode plate making 3
T5/T 1C2.2--2003
Energy consumption of auxiliary equipment and environmental protection facilities and equipment in the production process, including electric furnace, total blasting protection, casting, ventilation, flue gas emission, dust collection, production equipment and environmental protection facilities and equipment,
Details of wet refining. 1. Energy consumption calculation model includes the amount of zinc consumed in each process from zinc concentrate to the output of zinc ingots: The comprehensive energy consumption of wet zinc refining includes: 1. Energy consumption of auxiliary equipment and energy consumption. : Calculation
5.2 Calculation formula
5.2. General calculation formula
Energy per tray calculation formula
The first: 1-piece tube per tray: E, one piece, the energy consumed by the first process: P
The qualified product quantity of the first process, let, 1, 2, 3, 4 from the female refining) allowed process (take 1, 2, 3, 4, 5.2.1.2 Product consumption per tray calculation formula||tt ||W first process, the physical single support! E
first process, the second process, the physical single support and the energy consumption ratio: P
first process, the first process, the product is correct,
certificate: safety index zinc technology, take 2,3, customer closed wind refining (> zinc bar: 1.2 guarantee law Chen saving technology, double 12.3, 5, 5.2.1,3 process energy consumption single formula
5.2.1.3.1 vertical whole zinc smelting process energy single calculation formula light industry source consumption calculation formula:
X,- I-.+X,.TX,
vertical zinc smelting machine hot process energy dispatch total material
一-to chemical your second warehouse energy single hospital:
group expansion mine:
:·year electric injection companion:
production group 1 sequence energy single support:
disk station English standard two in energy
fine dance process energy single support engineer formula: IYT+x.
fine shovel core light source single support:
Xiangze process maintenance source single:
show tons holding parts rental details:
fine wear sequence energy thin sheep.
harmful reading blast furnace smelting (construction! Zinc second art energy single chicken calculation formula 5.21.3.2
5. 2. 1. 3. 3
Wu Zhong:
Y. = X. -M+X
Close the teaching zinc smelting process energy consumption
Total 1 piece of energy consumption:
Energy consumption per refined zinc
Zinc production
Energy consumption of zinc smelting process,
The calculation formula of energy consumption of mixed zinc smelting process=+X,+X.+X: +-X.+D
Wet frozen zheng energy unit;
Acidification saury! Sequence energy unit consumption,
Jingshan clean liquid I-shaped energy unit consumption:
Shanfa treatment process energy unit cabinet
Sales from the gift! First sequence energy unit consumption:
Evaluation of eating steamed bun chain tray folded out bee volume;
Pei Shu second sequence energy unit difference.
Calculation formula of comprehensive tray
Wu Zhong:
Comprehensive energy unit consumption of a certain refining method!
Fruit refining method process energy unit tray:
A certain ball partner method shoots the energy machine unit apportionment and loss disk special calculation formula
5. 2. 2. 1
The calculation formula for the actual unit consumption of coke in the closed blast furnace (phase) honeycomb smelting process is Wbzxz.net
Wherein:
The actual unit consumption of coke in one workpiece point;
The total output of the working point of the smelting process is:
The actual unit consumption of coal in the closed flash blast furnace (lead) zinc smelting process is W.
The actual unit consumption of coal in the smelting process is
The total output of the sample gas of the smelting process is qualified:
P The total output of qualified rail adhesion is obvious.
5.2.2.3 Calculation formula for the actual unit consumption of other energy sources in the closed blast furnace peak refining process W
t white:
Other energy sources except ash and coal gas in the refining process: The actual unit consumption of coke and coal gas is: X
Y5/T 102.2—2003
YA/T102.2—2C03
P,Specifications:
Qualified crude zinc production or total output:
6 Energy consumption indicators of smelting products
6, 1st grade and 2nd grade reporting and re-standardization
According to the vertical zinc smelting process, the (lead) zinc smelting process is blasted and the product is subjected to the energy consumption of other processes. The energy consumption of the upper and lower processes is calculated, and the comprehensive energy consumption of the products is divided into four levels, that is, the fourth, fifth, and sixth grades, and the actual energy consumption of the enterprises is the corresponding indicators. 6.2 Level Standardization
6.2.1 Energy Consumption Index of Zinc Smelting Process
6.2.1 Energy Consumption Index of Zinc Smelting Process
Table 1 gives the energy consumption index of zinc smelting process. Table 1 Energy Consumption Index of Zinc Smelting Process
Oxidation and Baking
Energy Consumption Index of Process
Table 1 also gives the energy consumption index of zinc smelting process. The actual energy consumption level table 2 has varieties of deep gas-liquid chemical treatment, heat recovery, steam generation, sewage treatment, and other process energy consumption level indicators, etc., and the oil is refined, waste heat recovery, coal gas or city oil, waste heat recovery, Guangyan production, process energy consumption level indicators, etc. h.-
Table 2 continued
Table gives the energy consumption of vertical chain zinc smelting process. Special
Table 3 Energy consumption level indicators of zinc smelting process
E.2.2 Energy consumption level indicators of closed air furnace smelting (lead! Xin process 6.2.2.1 Energy consumption level ranking of process
This 4th energy consumption level indicators of variable state district smelting (potential zinc process) are given. 11
YS/102.2—203
YS/T1022—2003
Table 4 shows the energy consumption level index of the process of smelting (lead) zinc in closed blast furnace
process physical unit annual consumption index
Table 5 shows the physical unit consumption level index of the process of smelting (lead) zinc in closed blast furnace
Teng Yiqian
E.22.3 Process energy level index
Table 6 shows the physical unit consumption level index of the process of smelting (lead) zinc in closed blast furnace
Teng Yiqian
E.22.3 Process energy level index
Table 6 shows the physical unit consumption level index of the process of smelting (lead) zinc in closed blast furnace
.. ...
Table ? Give the energy consumption level of the wet process, the energy consumption level of the wet process zinc smelting process, and the energy consumption level of the wet process zinc smelting process. Table 7
Acid North Research
Diameter, mixed
—1nn
Wave out of Germany
Gebei Rent
6. 2. 3. 2
Process actual unit consumption level index
Table 7 (bin)
Table gives the actual unit consumption level index of wet zinc refining process
Table 7 shows the actual unit consumption level index of wet zinc refining process
·Chemical meaning
The most, the net diameter
The clear Kun
Energy product emission
Remove recovery
Guangyuan steam
World gas or exchange
Yu Parrot River collection
lew+/t
IrRts r
w·hi1
Note: The fuel in the training sequence is electricity or smoke or heavy oil. 6.2.3.3
Process source single machine grade index
Table! Give! Guang wet refining process energy single support grade request, etc.
Table 0 wet combustion process energy unit consumption grade index process product
Y5/T102.2—2003
YS/T102.2—2003
Appendix A
Informative Appendix)
Required energy variety current discount depth coefficient
In A.1 Normally open energy variety current discount end coefficient table A. 1 Common energy both varieties current standard coal coefficient source
no stew sister
wash sister
deepening five gas
gas (heat 16
Meng steam. " and natural production
Note 1: profit steam discount type efficiency technology heat product calculation
Ting kilowatt small to
Wan Deng home
: product "" single
r, 714 3
Death standard teaching and evaluation
Coal: electricity t..-)
Media: electricity t)
Electricity standard: tons (../)
Electric/ground
International coal-fired power (1/)
F*1m
You Yangfang Sanfang Dong5)
Dry production/thousand points: [kg
Zhi, 1 is the consumption Energy wine equivalent information
(capital shaking attached 》
energy worker energy equivalent
loss R.1 consumption completed worker energy equivalent estimate
tote 1. Browse
download trace this
rate of space "
one oxygen let lack
note 1, the new solution water index is still used! The good water, note the meter,
heat Mi total when:
T 533 0
G, 23 6
Energy equivalent
Through 3: Gas system energy products, new barrier mail effect, 4:, work production products protection, coal system effect government E21 Jiang 4: thermal power rise calculation,
Note 6: Electricity: according to the flat thickness of the tiger, electricity delivery calculation. ￥81:02.2—2003
2, 25/
. c: 3
2, 9214
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