QB/T 1553-1992 Technical requirements for corrugated paper box packaging of lamps
Some standard content:
Industry Standard of the People's Republic of China
Technical Conditions for Corrugated Carton Packaging of Lamps
1 Subject Content and Scope of Application
QB/T1553-92
This standard specifies the terminology, technical requirements, test methods, inspection rules and accompanying documents for corrugated carton packaging of lamps. This standard applies to the packaging of corrugated carton domestic products of lamps and lamp glass cover products. 2 Reference Standards
GB2828 Batch Inspection Count Sampling Procedure and Sampling Table (Applicable to Inspection of Continuous Batch) GB2829 Periodic Inspection Count Sampling Procedure and Sampling Table (Applicable to Inspection of Stability of Production Process) GB3538 Method for Marking Various Parts of Transport Packages GB4122 General Terminology for Packaging
GB6543 Corrugated Carton
3 Terminology
The terms of GB 4122 are used together with the following terms. 3.1 Box made of two pieces of corrugated paper Box made of two pieces of corrugated paper.
3.2 Easily broken parts Easily broken parts.
3.3 Brush or print
Brush or print the logo on the corrugated box. 3.4 Box cap
Covering the opening of the corrugated box A cover that can open or close the corrugated box. 4 Technical requirements
4.1 Product requirements before packaging
4.1.1 Products must be inspected before leaving the factory and accompanied by a certificate of conformity. They must be clean in appearance. Non-first-class products must have their grade marked on the product or label. 4.1.2 The moving parts of the product should be reduced to the minimum overall size. 4.1.3 Products with irregular shapes or convex parts should be disassembled and packaged separately as much as possible, or separated by cushioning materials or other linings.
4.2 Inner packaging requirements
4.2.7 The inner packaging box should be made of corrugated cardboard or other shockproof materials. 4.2.2 In order to improve the protection of the contents, select suitable elastic cushioning materials as cushioning materials, and do not use straw as cushioning materials. 4.2.3 The cushioning materials used for inner packaging are not allowed to have abnormal phenomena such as cracking and moisture. If paper scraps are used, they must be clean and soft, and the cushioning materials are not allowed to contaminate the products.
4.2.4 The structural design of the cushioning materials should prevent metal parts or other hard materials from rubbing against each other. When placed together with vulnerable parts, there should be no phenomenon that affects the vulnerable parts.
QB/T1553-92
4.2.5 It is prohibited to wrap with packaging materials that will damage the surface of the coating. 4.2.6 If plastic bags are used for inner packaging, corrugated paper should be used to block the inside of the packaging box, and a corrugated lining board should be added to the top and bottom of the packaging box. 4.2.7 The inner packaging should be arranged neatly, compactly and stably, so that the center of gravity of the packaging is as central and low as possible. Only the same set of products should be packed in a finished product box, but vulnerable parts and spare parts can be packed separately as needed. 4.2.8
4.3 Requirements for outer (transport) packaging
4.3.1 The outer packaging should be made of double corrugated cardboard, and the requirements for corrugated cardboard should comply with the relevant provisions of 5.2 of GB6543. 4.3.2 The external dimensions of the carton are determined according to the shape and size of the lamp and the packaging structure. The box shape is preferably a rectangular parallelepiped, and the height should not exceed the length.
4.3.3 The gross weight of the package should not exceed 25kg, and the volume of the package below 10kg should not be less than 0.02m. 4.3.4 Corrugated cardboard boxes According to the different types of corrugated cardboard used, the maximum weight of the packaging contents and the sum of the dimensions inside the box should comply with the relevant provisions of double corrugated boxes in Table 1 of GB6543. 4.3.5 The front surface of the box body is not allowed to have obvious damage and stains, and the width of the surface cracks on the cut edge shall not exceed 8mm. 4.3.6 After packaging, the box cover should not overlap, separate, or be misaligned, and the cut edge should be smooth. 4.3.7 Low-carbon steel flat wire with coating should be used to nail corrugated cardboard boxes. The flat wire should not have rust spots, peeling, cracks or other defects in use. 4.3.8 Vinyl acetate emulsion or other adhesives with the same bonding effect should be used to glue corrugated cardboard boxes. 4.3.9 The nailing of carton joints should comply with the provisions of 5.8 in GB6543. 4.3.10 The bonding of carton joints should comply with the provisions of 5.9 in GB6543. 4.3.11 The cover of the corrugated box should be opened and closed 180° for more than 5 times, and there should be no cracks on the surface and inner layer of the corrugated box. 4.3.12 The surface of the box should have sufficient moisture-proof performance. If a moisture-proof agent is applied, the coating should be uniform. In order to ensure that the kraft paper strip or pressure-sensitive release tape is firmly adhered, the moisture-proof agent should not be applied within 30mm on both sides of the joint of the box cover. Special circumstances can be determined by negotiation between the supply and demand parties. 4.3.13 The validity period of unused cartons is one year. Cartons that are more than one year old can only be used after being processed and sorted to meet the requirements. 4.4 Requirements for packaging marks
4.4.1 The two sides of the box should at least have the product name, the name of the manufacturer, the year and month of production, and the trademark can also be marked, see Appendix A (Supplement) Figure Al.
4.4.2 The upper left corners of the two sides of the box can be printed with "Handle with Care", "Upward", "Afraid of Wetness", and "Stacking Layer Limit" signs in parallel, see Appendix A (Supplement) Figure A1. If necessary, text can also be marked in the center below the signs, such as "Handle with Care", "Upward", "Afraid of Wetness", and "Stacking Layer Limit", see Appendix A Figures A2, A3, A4, and A5. 4.4.3 The two end faces of the box should at least have the receiving unit, number of pieces, product name and model, quantity, gross weight, and volume. For very small boxes, the quantity, gross weight, and volume can be printed at the bottom of the two sides of the box.
4.4.4 The color of the mark should be black or red. 4.4.5 The Chinese characters on the box surface should be in Fangsong font, the codes should be in uppercase letters of Hanyu Pinyin, and the numbers should be in Arabic numerals. The markings must be clear, correct and upright
4.4.6 The layout size of the box body markings shall not be less than two-thirds of the printed surface of the box body. The size of the marking font shall be proportional to the layout size of the markings, and the marking text shall be written parallel to the bottom surface. 4.4.7 The box surface markings should be printed. The marking content can also be printed on paper of appropriate thickness and toughness, and then pasted on the transport packaging. It should not fall off during the circulation period of the goods. The marking content can also be painted or written on the transport packaging with paint or ink, but it should be waterproof and non-fading. Chalk, ballpoint pen and other pens shall not be used for writing. 4.4.8 When recycling and reusing cartons, if the original box surface markings do not meet the requirements of the products in the box, they shall not be used. 4.4.9 The box surface markings shall not have advertising patterns or texts, and any markings shall not be printed on the top or bottom of the box. 4.5 Packaging requirements.
4.5.1 When packaging, if the product has an irregular geometric shape or a convex part, it should be removed as much as possible and packaged separately, and a packaging diagram should be attached. 4.5.2 The upper and lower openings of the box body are sealed with pressure-sensitive tape or kraft paper tape, and the two ends are left with room on the two end surfaces of the box body, which shall not affect the adhesion strength of the box body and any markings. QB/T1553-92
4.5.3 Plastic strapping tape is used for packaging boxes, which must be flat and not skewed or twisted. The waistbands on both sides should be symmetrical and about 150mm away from the edge of the box on the adjacent side. The plastic strapping tape must be tightened and solid, and the plastic strapping tape should be prevented from being embedded in the box body. It is better to fit two fingers. When the cross-section of the strapping tape is lifted by hand, the plastic strapping tape should be within 50mm from the top surface of the carton. 4.5.4 The box after packaging should be flat, full, solid and pressure-resistant, and able to withstand general collisions and stacking during loading and unloading. 4.5.5 The number of turns and form of plastic strapping tape shall be in accordance with Table 1. Table 1
Box length,
Box width
Form (top, bottom)
4.6 Storage and transportation requirements
4.6.1 The packaged products should be stored in a dry and ventilated warehouse that is not affected by wind and snow. During transportation, they should be protected from rain, exposure and pollution.
4.6.2 Before stacking, a slate or moisture-proof material should be placed on the ground. The bottom of the lowest layer of cartons should be kept at an appropriate distance from the ground. Long-term stacking should be 150mm above the ground to prevent underground moisture from affecting the packaging and causing deterioration. 4.6.3 The stacking height should not exceed the stacking layer limit. The stacking should be neat and should not collapse. 4.6.4 When stacking or loading and unloading packages, they must be loaded and unloaded with care, and must not be thrown. Packages with "upward" packaging marks should be stacked in the "upward" direction.
5 Test methods
5.1 The requirements for pre-packaging products (4.1), inner packaging requirements (4.2), outer packaging requirements (4.3.2~4.3.12), packaging mark requirements (4.4), packaging requirements (4.5), storage and transportation requirements (4.6) in this standard shall be inspected with appropriate measuring tools and appearance methods. 5.2 For other standards cited in this standard, their test methods shall be carried out in accordance with the referenced standards. 5.3 Logo wiping test
Use a piece of cloth soaked in water to gently wipe the logo for 15 seconds, back and forth once per second. After it dries, use a piece of cloth soaked in gasoline to wipe it for 15 seconds, back and forth once per second. The logo and handwriting after the test should still be clear. 5.4 Moisture-proof performance test
Put the packaging box horizontally indoors, and use a dropper to drop clean water on the surface of the packaging box at room temperature (one drop of water per 100cm2, the diameter of the water drop is about 4mm, a total of 10 drops), observe the changes in the water drop, and it is qualified if it is still not absorbed by the box surface after 10 minutes. 5.5 Drop test
5.5.1 When the box is subjected to the drop test, it shall comply with the requirements of 5.5.2~5.5.8. Its surface and edge markings shall comply with the provisions of GB3538. The package shall be placed in the state of transportation so that one end of its surface faces the marking personnel. The marking method is shown in Figure 1. 295
QB/T1553-92
Left side; 5--Near side; 6--Far side
1-Upper surface; 2--Right side; 3
Bottom surface; 4-
Drop height is shown in Table 2.
Gross weight of package, kg
Drop height,
5.5.3 Raise the package and keep it in the predetermined position. The height shall be consistent with the predetermined height. This height is determined by the shortest distance between the lowest point of the test part of the package and the impact surface when the package is released. 5.5.4 Raise the packaging box to the specified height and then release it, allowing it to fall freely with an initial velocity of zero. The ground to bear the fall must be horizontal, solid cement, stone or steel plate without potholes. 5.5.5 When the packaging box falls on its face or edge, it should be as parallel to the impacted surface as possible. 5.5.6 The box body should not be disturbed by any external objects during the process of falling from the suspended static position to the impact on the ground. The falling body should be stable and no rolling or rotation is allowed. 5.5.7 The order, location and number of falls shall be in accordance with Table 3. Table 3
Drop sequence
Right side
Distal side
Drop part
Edge where upper surface contacts with proximal side
Shuttle where right side contacts with proximal side
Edge where upper surface contacts with right side
After the test, the product packaging should not have the following conditions: a. product damage or deformation; b.
Inner packaging box and isolation material are seriously deformed or cracked; b.
Outer packaging is seriously deformed or cracked.
5.6 Stacking test
Mark number
Number of drops
The height is determined by the stacking layer limit. After stacking for 24h×7, the bottom carton should not be deformed, and the products inside should not be damaged or deformed. 296
6 Inspection rules
6.1 Inspection classification
QB/T1553—92
The inspection of packaging boxes is divided into factory inspection (or delivery inspection) and type inspection (or routine inspection). Whether the quality of the packaging box meets this standard, the inspection department of the manufacturer should do "factory inspection" and "type inspection". 6.2 Inspection batches are products with the same materials, the same process, the same specifications and the same storage date. 6.3 Factory inspection
6.3.1 The random inspection items of factory inspection shall be based on the one-time sampling plan of special inspection level S-3 in GB2828. 6.3.2 The test items, sequence and AQL value (number of unqualified products per 100 units of products) of the factory inspection shall be carried out in accordance with the provisions of Table 4. Table 4
Product inspection before packaging
Inner packaging inspection
Outer packaging inspection
Packaging mark inspection
Packaging inspection
Storage inspection
Clause of this standard
6.3.3 The batch that fails the factory inspection shall be returned for 100% inspection. After the inspection, it can be submitted for testing again, but it must be subjected to corresponding strict inspection. If it still fails after the resubmission, it shall be regarded as an unqualified batch. 6.4 Type inspection
The random inspection items of type inspection shall be in accordance with the single sampling plan of discrimination level 1 in GB2829. The test items, sequence and RQL value (number of unqualified products per 100 units of products) of the type inspection shall be carried out in accordance with the provisions of Table 5. Table 5
Test items
Mark wiping test
Moisture resistance test
Drop test
Stacking test
Clause of this standard
Type inspection shall be carried out in any of the following cases: Newly designed packaging;
Improved packaging;
Packaging that has been in normal production for one year.
Sample size
Judgment array
Unqualified
6.4.4 If the type inspection fails, the product shall be stopped from acceptance. Products that have passed the factory inspection but have not been shipped shall be stopped from shipping. The manufacturer shall take effective measures until the type inspection passes before the acceptance can be resumed. Samples that have passed the type inspection shall not be shipped as qualified products. 6.4.5
7 Documents accompanying the box
7.1 Documents accompanying the box include the following:
Packing list (components, accessories, spare parts are listed in this list); 297
b. Product certificate;
QB/T1553--92
c. Product instruction manual, assembly drawing and other documents specified in the product technical conditions (the enterprise standard number should be indicated on the instruction manual or on the certificate or on the side of the corrugated box). If necessary, complex packaging can be accompanied by a packing diagram to prevent packing errors and damage. 7.2
Documents accompanying the box should be placed in a conspicuous position in the box. 7.3
QB/T1553-92
Appendix A
Schematic diagram of packaging mark
(Supplement)
A1 Packaging mark of lamps, see Figure A1, Figure A2, Figure A3, Figure A4, Figure A5. Trademark name
or pattern
Product name
Factory product
Figure A1 Side mark
Handle with care
Figure A2 Handle with care mark
Figure A3 Upward mark
Additional instructions:
Figure A4 Moisture-averse mark
QB/T1553—92
Stacking layer limit
Stacking layer limit mark
This standard is proposed by the Quality Standards Department of the Ministry of Light Industry of the People's Republic of China. This standard is under the jurisdiction of the National Lighting Standardization Center. This standard was drafted by Shanghai Lighting Fixtures Research Institute. The main drafters of this standard are Yang Shizhao and Yang Qihe. From the date of implementation of this standard, SG386--84 "Technical Conditions for Corrugated Box Packaging of Lighting Fixtures" will be abolished.6 Stacking test
Mark number
Number of drops
The height is determined by the stacking layer limit. After stacking for 24h×7, the bottom carton should not be deformed, and the products inside should not be damaged or deformed. 296
6 Inspection rules
6.1 Inspection classification
QB/T1553—92
The inspection of packaging boxes is divided into factory inspection (or delivery inspection) and type inspection (or routine inspection). Whether the quality of the packaging box meets this standard should be carried out by the inspection department of the manufacturer. "Outgoing inspection" and "type inspection". 6.2 Inspection batches are products of the same material, same process, same specification and same storage date. 6.3 Factory inspection
6.3.1 The random inspection items of factory inspection shall be based on the one-time sampling plan of special inspection level S-3 in GB2828. 6.3.2 The test items, sequence and AQL value (number of unqualified products per 100 units of products) of the factory inspection shall be carried out in accordance with the provisions of Table 4. Table 4
Product inspection before packaging
Inner packaging inspection
Outer packaging inspection
Packaging mark inspection
Packaging inspection
Storage inspection
Clause of this standard
6.3.3 The batch that fails the factory inspection shall be returned for 100% inspection. After the inspection, it can be submitted for testing again, but it must be subjected to corresponding strict inspection. If it still fails after the resubmission, it shall be regarded as an unqualified batch. 6.4 Type inspection
The random inspection items of type inspection shall be in accordance with the single sampling plan of discrimination level 1 in GB2829. The test items, sequence and RQL value (number of unqualified products per 100 units of products) of the type inspection shall be carried out in accordance with the provisions of Table 5. Table 5
Test items
Mark wiping test
Moisture resistance test
Drop test
Stacking test
Clause of this standard
Type inspection shall be carried out in any of the following cases: Newly designed packaging;
Improved packaging;
Packaging that has been in normal production for one year.
Sample size
Judgment array
Unqualified
6.4.4 If the type inspection fails, the product shall be stopped from acceptance. Products that have passed the factory inspection but have not been shipped shall be stopped from shipping. The manufacturer shall take effective measures until the type inspection passes before the acceptance can be resumed. Samples that have passed the type inspection shall not be shipped as qualified products. 6.4.5
7 Documents accompanying the box
7.1 Documents accompanying the box include the following:
Packing list (components, accessories, spare parts are listed in this list); 297
b. Product certificate;
QB/T1553--92
c. Product instruction manual, assembly drawing and other documents specified in the product technical conditions (the enterprise standard number should be indicated on the instruction manual or on the certificate or on the side of the corrugated box). If necessary, complex packaging can be accompanied by a packing diagram to prevent packing errors and damage. 7.2bzxZ.net
Documents accompanying the box should be placed in a conspicuous position in the box. 7.3
QB/T1553-92
Appendix A
Schematic diagram of packaging mark
(Supplement)
A1 Packaging mark of lamps, see Figure A1, Figure A2, Figure A3, Figure A4, Figure A5. Trademark name
or pattern
Product name
Factory product
Figure A1 Side mark
Handle with care
Figure A2 Handle with care mark
Figure A3 Upward mark
Additional instructions:
Figure A4 Moisture-averse mark
QB/T1553—92
Stacking layer limit
Stacking layer limit mark
This standard is proposed by the Quality Standards Department of the Ministry of Light Industry of the People's Republic of China. This standard is under the jurisdiction of the National Lighting Standardization Center. This standard was drafted by Shanghai Lighting Fixtures Research Institute. The main drafters of this standard are Yang Shizhao and Yang Qihe. From the date of implementation of this standard, SG386--84 "Technical Conditions for Corrugated Box Packaging of Lighting Fixtures" will be abolished.6 Stacking test
Mark number
Number of drops
The height is determined by the stacking layer limit. After stacking for 24h×7, the bottom carton should not be deformed, and the products inside should not be damaged or deformed. 296
6 Inspection rules
6.1 Inspection classification
QB/T1553—92
The inspection of packaging boxes is divided into factory inspection (or delivery inspection) and type inspection (or routine inspection). Whether the quality of the packaging box meets this standard should be carried out by the inspection department of the manufacturer. "Outgoing inspection" and "type inspection". 6.2 Inspection batches are products of the same material, same process, same specification and same storage date. 6.3 Factory inspection
6.3.1 The random inspection items of factory inspection shall be based on the one-time sampling plan of special inspection level S-3 in GB2828. 6.3.2 The test items, sequence and AQL value (number of unqualified products per 100 units of products) of the factory inspection shall be carried out in accordance with the provisions of Table 4. Table 4
Product inspection before packaging
Inner packaging inspection
Outer packaging inspection
Packaging mark inspection
Packaging inspection
Storage inspection
Clause of this standard
6.3.3 The batch that fails the factory inspection shall be returned for 100% inspection. After the inspection, it can be submitted for testing again, but it must be subjected to corresponding strict inspection. If it still fails after the resubmission, it shall be regarded as an unqualified batch. 6.4 Type inspection
The random inspection items of type inspection shall be in accordance with the single sampling plan of discrimination level 1 in GB2829. The test items, sequence and RQL value (number of unqualified products per 100 units of products) of the type inspection shall be carried out in accordance with the provisions of Table 5. Table 5
Test items
Mark wiping test
Moisture resistance test
Drop test
Stacking test
Clause of this standard
Type inspection shall be carried out in any of the following cases: Newly designed packaging;
Improved packaging;
Packaging that has been in normal production for one year.
Sample size
Judgment array
Unqualified
6.4.4 If the type inspection fails, the product shall be stopped from acceptance. Products that have passed the factory inspection but have not been shipped shall be stopped from shipping. The manufacturer shall take effective measures until the type inspection passes before the acceptance can be resumed. Samples that have passed the type inspection shall not be shipped as qualified products. 6.4.5
7 Documents accompanying the box
7.1 Documents accompanying the box include the following:
Packing list (components, accessories, spare parts are listed in this list); 297
b. Product certificate;
QB/T1553--92
c. Product instruction manual, assembly drawing and other documents specified in the product technical conditions (the enterprise standard number should be indicated on the instruction manual or on the certificate or on the side of the corrugated box). If necessary, complex packaging can be accompanied by a packing diagram to prevent packing errors and damage. 7.2
Documents accompanying the box should be placed in a conspicuous position in the box. 7.3
QB/T1553-92
Appendix A
Schematic diagram of packaging mark
(Supplement)
A1 Packaging mark of lamps, see Figure A1, Figure A2, Figure A3, Figure A4, Figure A5. Trademark name
or pattern
Product name
Factory product
Figure A1 Side mark
Handle with care
Figure A2 Handle with care mark
Figure A3 Upward mark
Additional instructions:
Figure A4 Moisture-averse mark
QB/T1553—92
Stacking layer limit
Stacking layer limit mark
This standard is proposed by the Quality Standards Department of the Ministry of Light Industry of the People's Republic of China. This standard is under the jurisdiction of the National Lighting Standardization Center. This standard was drafted by Shanghai Lighting Fixtures Research Institute. The main drafters of this standard are Yang Shizhao and Yang Qihe. From the date of implementation of this standard, SG386--84 "Technical Conditions for Corrugated Box Packaging of Lighting Fixtures" will be abolished.
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