HG/T 2113-1991 Horizontal vulcanization tank test method HG/T2113-1991 standard download decompression password: www.bzxz.net
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Chemical Industry Standard of the People's Republic of China HG/T 2113- Detection Method of Horizontal Vulcanization Tank Published on August 19, 1991 Ministry of Chemical Industry of the People's Republic of China Implementation on January 1, 1992 Chemical Industry Standard of the People's Republic of China Detection Method of Horizontal Vulcanization Tank Subject Content and Scope of Application This standard specifies the detection methods of the main items of horizontal vulcanization tanks. This standard is applicable to the detection of horizontal vulcanization tanks. This standard is used in conjunction with the HG2265 "Horizontal Vulcanization Tank" product standard. 2 Main detection items and detection methods Detection items Temperature difference in the working area of the tank under pressure Detection method Hang the thermometer at the measuring point position shown in Figure 1. After maintaining the pressure for 20 minutes at the rated steam pressure, record the temperature difference between the upper and lower parts of the indirect heated vulcanizer at each measuring point. Calculate the difference between the arithmetic mean of the temperatures of the two measuring points at the upper part of each section and the arithmetic mean of the temperatures of the two measuring points at the lower part. This value is the temperature difference between the upper and lower parts of the section. Take the larger temperature value of the three sections as the temperature difference between the upper and lower parts of the tank: b. Temperature difference at both ends of the tank. Calculate the difference between the arithmetic mean of the temperatures of the 5 measuring points in the front section and the arithmetic mean of the temperatures of the 5 measuring points in the rear section, and take this value as the temperature difference at both ends of the tank. 2 Directly heated vulcanizing tank Calculate the average temperature of each measuring point in each section of the figure respectively, and take the difference between the maximum and minimum values of the three average values as the temperature difference value of the inner working area Ministry of Chemical Industry of the People's Republic of China 1991-08-19 Approved o HG/T2113-91 #8-8#False G 20. Ground \wi-os-9 Coagulation meter 1992-01- 01 Implementation Test items For Class B welds joint, in the circumferential formed correction angle E Test method HG/T2113 1 For longitudinal welds, the inner arc radius and the outer radius of the tested shell must be consistent as the template and the quotient of the weld joint misalignment (3 2-1) shall be measured with a feeler gauge, and the value b shall be read, which is the longitudinal weld joint misalignment amount. : For circumferential welds, take the main product end face of the welding shuttle test ruler as the measurement base surface, and measure in cooperation with the goniometer (Figure 2-2). The scale value of the main scale part aligned with the goniometer scale is the misalignment of the circumferential weld Use the sample shown in Figure 3-1, For the protruding correction angle, use the inner sample with the same outer arc radius as the inner circle radius of the measured cylinder close to the inner surface of the cylinder (Figure 3-2). Insert the tip of the movable ruler of the sample to the lowest position of the concave drop of the two parent materials of the weld in turn, and measure E! respectively through the movable ruler. E" value, take the larger value as the correction angle E formed between the rings due to welding . For the larger angle of the concave drop, use the outer with the inner radius and the outer radius of the measured cylinder according to the above method to lubricate (Figure sample, Figure 2-2 Figure 3-1 angle measurement only outer sample pot ||Activity! Activity length Inner sample Gley 1 plate, outer sample serial number, inspection items connection, formed in the axial direction according to price E HG/T2113--91 Outer sample Figure 3-2 Figure 3-3 Inner sample Moveable ruler Moveable ruler When D<1800mm, take B300mm; When D≥1800mm, take Bz Use a measuring ruler with a length of not less than 300mm (Figure 4-1) to measure For protruding edges and corners, use the edge of the measuring ruler to rest against the inner surface of the cylinder (Figure 4-2), insert the tip of the movable ruler in the inspection to the sinking point of the door material on both sides of the weld in turn, and measure the E E\ values respectively through the movable ruler. Take the larger value as the larger angle of the angle E formed by the gear welding on the axis dog to the sinking, and use the reference surface of the inspection ruler to close to the outer surface of the cylinder (Figure 4-3), and measure the inspection ruler according to the above method. t||Sliding ruler Figure 4-1 Reference surface Testing tool Inspection ruler No.:Testing item Testing method HG/T2113—91 Inspection rulerSliding ruler Figure 4-2 Inspection ruler Welding inspection ruler for weld undercut depth Engraved Measure, take the main scale end face of the welding inspection ruler as the measuring base, insert the tip of the movable ruler II into the valley bottom of the weld undercut (Figure 5), and align the zero line of the cursor on the main ruler with the scale value of the movable ruler II I, which is the weld undercut depth Undercut continuous length steel ruler dosage Active ruler Figure 4-3 Active ruler II Detection tool Inspection ruler,||tt| |Test Items Reinforcement height of Class B weld Testing method HG/T2113-91 The reinforcement height of longitudinal welds shall be measured with the sample shown in Figure 6-1. For the longitudinal seams on the outer surface of the cylinder, the outer sample with the same diameter shall be tightly attached to the weld in turn. || On the arc surface of the parent material on both sides of the weld, the distances e” and e” from the top of the weld to the circular strength surfaces of the parent material on both sides of the weld are obtained by a movable ruler (Figure 6-2). The larger value is taken as the residual height of the longitudinal weld on the outer surface of the cylinder. For the residual height of the longitudinal weld on the inner surface of the cylinder, the outer arc semi-light and the inner semi-light of the cylinder to be measured are aligned with the inner arc semi-light: the inner sample is measured according to the above method (Figure 6-2). 2. The residual height of the circumferential coal seam is measured by welding inspection ruler. For the circumferential coal seams on the inner and outer surfaces of the cylinder, the main scale end faces of the welding inspection ruler are pressed against the parent material surfaces on both sides of the weld in turn, and the distance from the top of the weld to the parent material surfaces on both sides of the weld is measured by movable ruler 1, and the e" value (Figure 6-3) is taken as the residual height of the circumferential weld. Moving rulerwwW.bzxz.Net Moveable ruler Moveable ruler I External sample Inner sample External sample Inner sample Figure 6-2 Testing tools Testing items Testing methods Inner diameter measurement method HG/T2113-91 Use an inner diameter ruler to measure the oxygen tank in the shape of a "M". Body. The inner diameter values at four places on the surface of the tank are as follows: the difference between the maximum inner diameter D and the reduced inner diameter Dm is the roundness error of a single section (Figure 7): along the length of the tank body, measure the roundness error of each section (and at least measure the front, middle and rear sections of the entire length), and take the larger one as the roundness error of the tank body: 2 External diameter measurement method: Use a caliper to measure the vertical quotient of the tank body on the ground according to the above method.At 5 , the noise m, is 1m away from the autoclave horizontally. Use a sound level meter to measure the background noise of each measuring point and the noise A during the operation of the vulcanizer according to the marked points as shown in Figure 8, and correct them according to the background noise margin values listed in the following table: Background noise margin value table The A sound level measured during operation is different from the background noise level A sound level. The noise correction value K should be removed. The measurement is invalid. The average sound pressure level on the wing disc surface is expressed as: 101g[-] The average sound pressure level on the measured surface is dB (the standard value is 20 μPa); The most measured A level at the ith point, dB (the reference value is 20.μPa): The correction value of the noise at the first point , dB: Total number of measuring points. In Figure 8, =0 , the symbol 0\ represents the secondary point Detection tool , Carbe Detection item Detection method HG/T2113-91 Take the average A sound level LpA of the measuring surface as the noise value during the vulcanization operation. When the value variation range of (LeA-K,) does not exceed 5dB, the arithmetic mean of the corrected A sound level of each measuring point can be taken as the noise value during the vulcanization operation . If the difference between the A sound level (before correction) of two adjacent measuring points exceeds 5dB (A), an additional point should be added between the two measuring points Note: The test items listed in this standard should still be tested in accordance with the requirements of relevant standards and product drawings. Additional remarks: This standard is proposed by China National Chemical Equipment Corporation. Brief This standard is under the jurisdiction of the Rubber Machinery Standardization Technical Committee of the National Rubber and Plastic Machinery Standardization Technical Committee. This standard was drafted by Guangdong Zhanjiang Alkali Machinery Factory. The main drafter of this standard is He Junming, Testing tools People's Republic of China Chemical Industry Standard Horizontal vulcanization tank test method HG/T2113---91 Editor Chemical Industry Standard Editorial Department (Standardization Research Institute of Ministry of Chemical Industry) Postal code: 100013 Printing Chemical Industry Standardization Research Institute Copyright reserved. No reproduction allowed Format 880×12301/16. Printing sheet 34 Number of words 14000 First printing in September 1992 First edition in September 1992 Printing number 1-500 Tip: This standard content only shows part of the intercepted content of the complete standard. 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