Standard ICS number:Shipbuilding and offshore structures>>Shipbuilding and offshore structures generally>>47.020.20 Marine engines and propulsion systems
Standard Classification Number:Ships>>Marine Main and Auxiliary Engines>>U48 Shafting Equipment
This standard specifies the classification, technical requirements, test methods and inspection rules of flexible rod couplings. This standard is applicable to couplings that require angular offset compensation and (or) axial offset compensation for the two connected shafts. GB/T 14653-1993 Flexible rod coupling GB/T14653-1993 Standard download decompression password: www.bzxz.net
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National Standard of the People's Republic of China Flexible link coupling Flexible link coupling 1 Subject content and scope of application GB/T14653-93 This standard specifies the classification, technical requirements, test methods and inspection rules of flexible link couplings (hereinafter referred to as couplings). This standard applies to couplings that require angular offset compensation and (or) axial offset compensation for the two connected shafts. 2 Reference standards GB699 Technical conditions for high-quality carbon structural steel GB3077 Technical conditions for alloy structural steel GB3931 Glossary of mechanical couplings GB/T12922 Elastic damping spring coupling CB819 Magnetic particle inspection of diesel engine parts 3 Product classification 3.1 Structural type The coupling consists of internal components and external components. Its basic structure is shown in Figure 1. The inner and outer components are connected by eight groups (or six groups) of flexible rods made of alloy spring steel arranged along the tangential direction. The coupling can be set with spherical bearings to fix the axial rods according to the use requirements. AA Internal components.·Internal components 2-Hexagonal bolts; Figure 1 Basic structure of coupling External components: 3 Hexagonal bolts: 4 Outer ring; 5-Flange; 6 Flexible rods; 7 Spherical bearings State Technical Supervision Bureau approved on October 16, 1993 332 1994-07-01 implementation Product type: GB/T14653-93 3.2.1 According to the allowable speed, the coupling is divided into the following two types: ordinary type (S type) and high-speed type (H type). 3.2.2 According to the number of flexible rods, S type and H type have six or eight rod couplings respectively. 3.3 Basic parameters The basic parameters of S-type couplings are shown in Table 1 and Table 2. The basic parameters of H-type couplings are shown in Table 3 and Table 4. 3.4 There are five types of combinations of couplings and the two connected shafts, see Appendix A (Supplement) 3.5 Connection types and main dimensions: According to the combination type of couplings and the structure of flanges, there are four connection types: P, T, F, and K, see Figure 2 and Figure 5 respectively. The main connection dimensions, moment of inertia and weight are shown in Tables 5 to 8 respectively. 3.6 Product marking Model S56, P-type connection type, 8 groups of rods, coupling with axial fixation, marked as: coupling S56P8A GB/T14653-93 Model H56, P-type connection type, 6 groups of rods, coupling without axial fixation, marked as: H56P6GB/T14653-93 Coupling Table 1 Basic parameters of S-type 6-rod coupling Nominal torque 16 700 | | tt | | 133000 | Stiffness Nm/rad 11.4×106 16.1 ×106 | 508×106 720×10° 1010×10 6 | | tt | | 1430X106 | tt||45×103 57×103 71X103|| tt||90×103 113×103 143×103 180×103 226×103 285×103 358×103 450×103 Axial stiffness Maximum speed Note: β in “Allowable angular offset” in the table refers to the continuous working state; βmx refers to the instantaneous working state. Parameter Allowable angular offset 12×103|15×10 Nominal torque 11 200 125500 177500 250500 500000 706000 997000 1410000 1990000 2810 000 | | tt | 95×106 415×106| |tt||586×10% 825×106 1170×106 1650×106 2330×105 GB/T14653—93 Basic parameters of S-type 8-rod coupling Bending stiffness Nn/rad 11×10% 14×1 03 17 × 10% | 10% 171X103 215 ×103 271×103 341×10 430×103 540X103 Axial stiffness Maximum speed Note: β in the "allowable angular offset" in the table is the continuous working state; βmx is the instantaneous working state. Table 3 Basic parameters of H type 6-rod coupling Nominal torque 26 700 37 700 Torsional stiffness Nm/rad 11.4×106 16.1×106 22.7×106 45.3×106 64×105 90×106 Bending stiffness Nm/rad 11×103 14×103 18×103 23X103 28×103 36×103 45×1 03 57×103 Axial stiffness Maximum speed Allowable angular offset 8×10-312×103|| tt||Allowable angular offset 9×103 11×10-3 Nominal torque 106500 1500 00 212000 300000 423000 598000 845000 1190000 1680000 Torsional stiffness Nm/rad 128×106 180× 100 255×10% 360×105 508X106 720×106 1010×106 1430×10g|| tt||2020×106 Bending stiffness Nm/rad 71×103||t t||90X103 113×103 143×103 180×10% 226×103 285×10 358×103 450×103 GB/T14653—93 Continued Table 3 Note: The "allowable angular displacement" in the table is for continuous working state, and β is for instantaneous working state. Table 4 Basic parameters of H type 8-bar coupling Nominal torque 100500 142000 200500 283000 565:00 0 798000 1128000 1590000 2250000 Torsional stiffness Nm/rad 6.9×10°| |tt||12.7×106 18.6×105 26.5×106||tt ||37.3×106 52×106 104×106 147×106 208×106 295x106 415× 105 586×106 825×106 1170×10g 1 650×106 2330×105 Bending stiffness Nm/rad 11×103 14×103 17×103 22X103 27×103 34×103 43×103 54X103 68×109 86 ×103 108×10 136×103 171X103 215×103 271×103 341×103||tt| |430×103 540×103 Axial stiffness Maximum speed Note: The β of the allowable angular offset\ in the table is continuous T. working state; βm is the instantaneous.T working state. Parameters Allowable angular offset Allowable angular offset 19×10-3 S(H)25 S(H)28 S(H)40 S(H)45 S(H)50 S(H)56 S(H)63||tt ||S(H)71 S(H)80 S(H)90 S(H)100 S(H)112||tt ||S(H)125 S(H)140 S(H)160 S(H)180 Note: "in the table means d, Number of holes GB/T14653—93 Figure 2P type min total weight Moment of inertia S(H)25 S (H)28 S(H)40 S(H)45 S(H)50 S(H)56 S(H)63 S(H)71 S(H)80 S(H)90 S(H)100 S(H)112 S(H)125 S(H)140 S(H)160 S(H)180 GB/T 14653-93 Total weight domain 00 mti Moment of inertia, 1 external h1o0mm S(H)25 S(H)28 S(H)40||tt ||S(H)45 S(H)50 S(H)56 S(H)63 S(H)71||tt ||S(H)80 S(H)90 S(H)100 S(H)112 S(H)125||tt ||S(H)140 S(H)160 S(H)180 GB/T14653-93|| tt||Figure 4F type 16#2230 Total weight Moment of inertia S(H)25 S(H)28|| tt||S(H)40 S(H)45 S(H)50 S(H)56 S(H)63|| tt||S(H)71 S(H)80 S(H)90 S(H)100 S(H)112|| tt||S(H)125 S(H)140 S(H)160 S(H)180 GB/T 14653-93 Figure 5K type Total weight Moment of inertia 4 Technical requirements GB/T14653-93 4.1 The coupling shall be manufactured according to the drawings and technical documents approved by the prescribed procedures. 4.2 The performance indicators of the coupling shall comply with the provisions of Tables 1 to 4. 4.3 The permissible ambient temperature of the spherical bearing coupling is -30~ +90℃. 4.4 The permissible elastic vibration torque of the coupling is calculated according to Figure 6. T , i 4.4.1 Calculation example: Figure 6 Permissible vibration Torque Coupling model: flexible rod coupling S56P8; nominal torque transmitted by the coupling: T. =88.900kNm, average torque of diesel engine: T=64.689kNm; allowable elastic vibration torque for continuous operation: T. =T.×0.38=33.782kNm; allowable elastic vibration torque for instantaneous operation: T. =T,× 0.572=50.851kNm. 4.5 For radial load of coupling (without spherical bearing), see Appendix B (supplement). 340 Instantaneous vibration delay Continuous vibration torque||tt ||GB/T 14653--93 4.6 The internal and external components of the coupling can be the active and passive parts of each other. 4.7 When the coupling is installed in the shaft system, the distance between the two connecting flanges The difference between the measured distance and the nominal value shall not exceed ±0.2mm. 4.8 The main parts of the coupling shall be made of materials with performance not lower than that specified in Table 9. Table 9 Part Name Hexagonal Bolt Internal Component 50CrVA 42CrMo 45 (or 35) Standard Number GB3077 4.9 The length extension of the hexagonal bolts with part codes 2 and 3 in Figure 1 after tightening shall meet the design requirements. 4.10 Perform flaw detection on the key flexible rod, important hexagonal bolts (part codes 2 and 3) and finished internal components, and cracks are not allowed. 4.11 For couplings with actual working speed greater than 1500r/min, dynamic balance test shall be performed. 5 Test method 5.1 The flaw detection of the flexible rod, hexagonal bolts (part code 2, 3) and internal components shall be carried out in accordance with the provisions of GB819. 5.2 When the actual working speed of the coupling is higher than 1500r/min, the coupling shall be dynamically balanced according to the balancing accuracy level proposed by the International Standardization Association. 5.3 Static torsion test 5.3.1 Fix the coupling on the static torsion test bench and slowly load it at a speed of increasing the nominal torque by 10% per minute until the nominal torque is reached. Measure the torsion angle under the nominal torque. The allowable error of torsion stiffness is ±12%. 5.3.2 Add the torque to 1.3 times the nominal torque on the static torsion test bench. After unloading, place the coupling in a free state and visually inspect the appearance quality of the flexible rod parts. Cracks and distortion are not allowed. 5.4 Install the first coupling of the same model into the shaft system for testing. 5.4.1 The distance between the two connecting flanges should meet the requirements of Article 4.5. 5.4.2 Before starting, check whether the radial clearance between the internal and external components meets the design requirements. 5.4.3 Slowly load so that it reaches the rated power in more than 20 minutes, and then run for 30 minutes. After stopping, visually check the appearance quality of the flexible rod. 6 Inspection rules Inspection is divided into factory inspection and type inspection. 6.1 Factory inspection 6.1.1 Visual inspection of appearance. 6.1.1.1 Check whether the flexible rod and internal components have scratches and bumps. 6.1.1.2 Check whether the hexagonal bolts with part numbers 2 and 3 are tightened with adhesive to prevent loosening as required. 6.1.2 Test the material of the flexible rod according to GB3077 standard. 6.1.3 Inspect the length elongation of the hexagonal bolts with part numbers 2 and 3 after tightening. 6.1.4 Perform dynamic balancing test according to the requirements of Article 5.2. 6.1.5 Products must be inspected and qualified by the quality inspection department and accompanied by a product certificate before they can leave the factory. 6.2 Type test Type test should be carried out for the first product or when there are major changes in product structure, materials, and processes that may affect product performance. 6.2.1 Inspection items GB/T 14653-93 In addition to the factory inspection items, static torsion test should also be carried out according to Article 5.3. 6.2.2 Sampling and batching rules When the first batch of couplings is less than 10 units, one unit will be selected; when it is 10 to 50 units, two units will be selected; when it is more than 50 units, three units will be selected. If the first random inspection fails, double the random inspection will be carried out. If it fails again, each unit will be inspected. 7 Marking, packaging, transportation and storage 7.1 Marking 7.1.1 When the working speed of the coupling is higher than 1500r/min, the model and factory number of the coupling shall be engraved in a conspicuous position of the coupling. When the working speed of the coupling is lower than or equal to 1500r/min, a nameplate shall be riveted on the coupling, and the following product model shall be marked on the nameplate: b. Factory number; Date of manufacture; Name of manufacturer; Product standard number implemented. 7.2 Packaging and transportation 7.2.1 After the coupling is treated with rust prevention, it shall be shipped according to the packing list. The packaging box shall be sturdy and lined with moisture-proof paper. 7.2.2 In addition to the coupling, the packaging box shall also contain the following documents: a. Product certificate; b. Instruction manual; c. Installation layout; d. Packing list. 7.2.3 In addition to general transportation matters, the packaging box should also be marked with "handle with care", "moisture-proof" and "do not invert". 7.3 Storage The coupling should be stored in a clean, dry and well-ventilated warehouse. The oil seal maintenance period is six months after leaving the factory. 312 GB/T 14653-93 Appendix A Combination types of couplings (Supplement) A1 There are five types of combinations of couplings and two connected shafts. A coupling is connected to two shafts. Where: β The maximum angular offset compensation allowed when the coupling is working continuously, rad; Axial offset compensation, mm (soil a); The angle between the center lines of the two connected shafts, rad; Parameters depending on the coupling model, mm. A coupling with a spherical bearing (i.e. axially fixed) is connected to the two shafts. Figure A2 471.3 Two couplings and an intermediate shaft are connected to the two shafts. Ba -...........+.-...+.+.+..( A) )+*( A2)2 Packaging and transportation 7.2.1 After the coupling has been treated for rust prevention, it shall be shipped according to the packing list. The packing box shall be sturdy and lined with moisture-proof paper. 7.2.2 In addition to the coupling, the packing box shall also contain the following documents: a. Product certificate; b. Instruction manual; c. Installation layout drawing; d. Packing list. 7.2.3 In addition to indicating general transportation matters, the packing box shall also be marked with words such as "handle with care", "moisture-proof" and "do not invert". 7.3 Storage The coupling shall be stored in a clean, dry and well-ventilated warehouse. The oil seal maintenance period is six months after leaving the factory. 312 GB/T 14653-93www.bzxz.net Appendix A Combination types of couplings (Supplement) A1 There are five types of combinations of couplings and two connected shafts. A coupling is connected to two shafts. Where: β The maximum angular offset compensation allowed when the coupling is working continuously, rad; Axial offset compensation, mm (soil a); The angle between the center lines of the two connected shafts, rad; Parameters depending on the coupling model, mm. A coupling with a spherical bearing (i.e. axially fixed) is connected to two shafts. Figure A2 471.3 Two couplings and an intermediate shaft are connected to two shafts. Ba -...........+.-...+.+.+..( A) )+*( A2)2 Packaging and transportation 7.2.1 After the coupling has been treated for rust prevention, it shall be shipped according to the packing list. The packing box shall be sturdy and lined with moisture-proof paper. 7.2.2 In addition to the coupling, the packing box shall also contain the following documents: a. Product certificate; b. Instruction manual; c. Installation layout drawing; d. Packing list. 7.2.3 In addition to indicating general transportation matters, the packing box shall also be marked with words such as "handle with care", "moisture-proof" and "do not invert". 7.3 Storage The coupling shall be stored in a clean, dry and well-ventilated warehouse. The oil seal maintenance period is six months after leaving the factory. 312 GB/T 14653-93 Appendix A Combination types of couplings (Supplement) A1 There are five types of combinations of couplings and two connected shafts. A coupling is connected to two shafts. Where: β The maximum angular offset compensation allowed when the coupling is working continuously, rad; Axial offset compensation, mm (soil a); The angle between the center lines of the two connected shafts, rad; Parameters depending on the coupling model, mm. A coupling with a spherical bearing (i.e. axially fixed) is connected to two shafts. Figure A2 471.3 Two couplings and an intermediate shaft are connected to two shafts. Ba -...........+.-...+.+.+..( A) )+*( A2) Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.