This standard specifies the classification, marking, requirements, test methods, inspection rules, marking, packaging, transportation and storage of reference electrodes for cathodic protection of steel seagoing vessels. This standard applies to the manufacture and acceptance of reference electrodes. The manufacture and acceptance of reference electrodes for cathodic protection of other steel structures in seawater can also be used as a reference. GB/T 7387-1999 Technical conditions for marine reference electrodes GB/T7387-1999 Standard download decompression password: www.bzxz.net
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ICS47.020.05 GB-T7387-1999 Technical requirements for marine reference electrode GB National Standard of the People's Republic of China GB/T7387--1999 Technical reguirements for marine reference electrode Technical reguirements for marine reference electrode1999-08-31Promulgated Implementation on 2000-06-01 Promulgated by the State Administration of Quality and Technical Supervision GB/T7387-1999 This standard is a revision of GB/T7387-1987 "Technical requirements for marine reference electrode". The main technical differences between this standard and GB/T7387-1987 are as follows: Addition of mesh silver/silver chloride and high purity zinc reference electrodes and corresponding technical requirements, electrode structure, test methods and inspection rules, etc. According to the use requirements of ships, the service life index of the reference electrode has been improved. : Deleted Appendix A "Preparation of cylindrical silver/silver chloride electrode body by powder pressing method", Appendix B\Preparation of spiral silver/silver chloride electrode body by hot dip coating method", Appendix C "Preparation of zinc aluminum silicon electrode body", Appendix D "Preparation of copper/saturated copper sulfate electrode body" in GB/T7387-1987. This standard is used in conjunction with GB/T3108-1999 "Ship External Impressed Current Cathodic Protection System". This standard will replace GB/T7387-1987 from the date of implementation. Appendix A, Appendix B and Appendix C of this standard are all suggested appendices. This standard was proposed by the Marine Material Application Technology Sub-Technical Committee of the National Technical Committee for Standardization of Marine Ships. This standard is under the jurisdiction of the Luoyang Ship Material Research Institute of China State Shipbuilding Corporation. This standard was drafted by the Luoyang Ship Material Research Institute of China State Shipbuilding Corporation and the Shanghai Ship and Transportation Science Research Institute of the Ministry of Communications. The main drafters of this standard are Gao Yuzhu, Li Guihua, Dong Fengying, Xu Jianhua, Zhang Huanrong and Wang Zaizhong. This standard was first issued in March 1987. 1 Scope National Standard of the People's Republic of China Technical requirements for marine reference electrode Technical requirements for marine reference electrode GB/T7387—1999 Replaces GB/T7387--1987 This standard specifies the classification, marking, requirements, test methods, inspection rules, marking, packaging, transportation and storage of reference electrodes for cathodic protection of steel seagoing ship hulls. This standard is applicable to the manufacture and acceptance of reference electrodes. The manufacture and acceptance of reference electrodes for cathodic protection of other steel structures in seawater can also be used as a reference. Cited Standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. At the time of publication of this standard, the versions shown are valid. All standards are subject to revision, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB191-1990 Packaging Storage and Transportation Pictorial Marking GB/T470—1997 GB/T1173—1995 GB/T1196—1993 Casting Aluminum Alloy Aluminum Ingots for Remelting GB4135—1994Silver Ingots GB/T4423—1992 GB/T4951-1985 GB/T5231-—1985 Copper and Copper Alloys Gold drawn rods Zinc-aluminum-cadmium alloy sacrificial anode chemical analysis method chemical composition and product shape Processing copper 1 GB/T12689.1-1990 method EDTA titration method for determining aluminum content Chemical analysis method for zinc and zinc alloys CB/T3667.1—1995 3 Classification and marking 3.1 Classification Ship cable laying and electrical equipment installation accessories Cable penetration device Commonly used reference electrode types and models are shown in Table 1. According to the electrode body material, it can be divided into three categories: silver/silver chloride reference electrode, zinc and zinc alloy reference electrode and copper/saturated copper sulfate reference electrode. Approved by the State Administration of Quality and Technical Supervision on August 31, 1999 and implemented on June 1, 2000 GB/T7387-1999 Table 1 Common types and structural types of reference electrodes Structural type Cylindrical (powder pressing method) Spiral (hot dip coating method) Silver/silver chloride reference electrode High purity zinc reference electrode|| tt||Zinc-aluminum-silicon reference electrode Copper/saturated copper sulfate reference electrode 3.2 Model representation The model representation of the reference electrode is as follows: Cylindrical (powder pressing method) Spiral (hot dip coating method) Network (hot dip coating method) Network (hot dip coating method) Disc-shaped Disc-shaped|| tt||Cylindrical Structural type code, see Table 1 Installation type Fixed Fixed Portable Fixed Portable Fixed Fixed Portable Type code: Y-silver/silver chloride reference electrode X-zinc and zinc alloy reference electrode T-copper/saturated copper sulfate reference electrode Reference electrode 3.3 Structural type The structural type of the reference electrode is shown in Table 1 and Figures 1 to 6. 12 Reference electrode body Service life a 1-hull; 2-stuffing tube; 3-sealing body; 4-electrode; 5-sealing sleeve ; 6-positioning screw; 7-pressing screw; 8-pressing nut; 9--elastic retaining ring for hole; 10-washer; 11-plug seal; 12-washer; 13-pressing nut; 14-cable; 15-plug; 16--rubber ring; 17-washerFig. 1Schematic diagram of the structure of CCY-1 and CCY-5 silver/silver chloride reference electrodes GB/T7387-1999 1 Watertight; 2-terminal; 3-upper flange; 4-rubber pad; 5-hull; 6-welding flange; 7-3.5% sodium chloride solution; 8-electrode body; 9-semipermeable membrane; 10-water seepage sleeve; 11 cable; 12-cable stuffing boxFig. 2 CCY-2 silver/silver chloride reference electrode 1-cable; 2-sealing plug; 3-sealing stuffing; 4-electrode holder; 5-sealing washer; 6-terminal ; 7 sheath; 8-electrode body; 9-sealing gasket; 10- gland; 11-sealing stuffing; 12-insulating gasket; 13-nut Figure 3 CCY-3 and CCY-6 silver/silver chloride reference electrode GB/T7387-1999 1 shell: 2-electrode body: 3-sealing sleeve: 4-sealing gasket Figure; 5-sealing plug: 6-sealing stuffing: 7 cable Figure 4 CCY-4 silver/silver chloride reference electrode 1-watertight cover; 2-terminal; 3-nut; 4-insulating gasket; 5-pressing nut; 6-sealing stuffing; 7-stuffing box; 8-stuffing box seat; 9 insulator; 10-watertight gasket; 11-electrode body; 12-stuffing; 13-hull; 14-cable; 15-cable stuffing box Figure 5 CCX-1 and CCX-2 zinc and zinc alloy reference electrodes GB/T 7387—1999 888888888888888888888888888888888160 1 cable; 2—sealing cover; 3-sealing filler; 4—electrode holder 5-sealing gasket; 6--nut; 7 sheath; 8—electrode body; 9-saturated copper sulfate solution; 10—sealing gasket; 11-pressing cover; 12—sealing gasket 13—semipermeable membrane Figure 6 CCT type copper/saturated copper sulfate reference electrode 3.4 Marking example The electrode body material is silver/silver chloride, cylindrical, fixed reference electrode, and its marking is: Reference electrode CCY-1 GB/T7387—1999 4 Requirements 4.1 Materials The electrode body materials of the reference electrode are shown in Table 2. Table 2 Electrode body materials Reference electrode name Silver/silver chloride reference electrode High purity zinc reference electrode Zinc aluminum silicon reference electrode Copper/saturated copper sulfate reference electrode 4.2 Chemical composition of zinc-aluminum-silicon reference electrode The chemical composition of zinc-aluminum-silicon reference electrode is shown in Table 3. Material name Silver nitrate Silver chloride High purity zinc Aluminum-silicon alloy Pure copper ladder Copper sulfateWww.bzxZ.net Table 3 Chemical composition of zinc-aluminum-silicon reference electrode Element content 4.3 Electrochemical properties 0.10~0.16 Material brand specification ≥99.95%, 250~300 mesh Analytical pure Analytical pure Ag-2(GB4135) Analytically pure ≥99.999% Zn99.99(GB/T470) A199.70(GB/T1196) ZL102(GB/T1173) T2Y$5~6mm (GB/T4423,GB/T5231) Analytically pure Impurity content GB/T7387—1999 The electrode potential, potential stability and allowable polarization value of the reference electrode are shown in Table 4. Table 4 Electrochemical properties of reference electrode Electrode potential (relative to saturated calomel electrode) Reference electrode type Silver/silver chloride reference electrode Zinc and zinc alloy reference electrode Copper/saturated copper sulfate reference electrode +0.001 5~+0. 009 5 1.044~—1.014 +0.069~+0.074 Potential stability Polarization value Cathode polarization current 10 μA Anodic polarization current 10 μA 4.4 Structure 4.4.1 The reference electrode is to be insulated from the hull. The reference electrode body is to be fixed in an insulating seat made of insulating material, sealed with a stuffing box and equipped with a watertight cover. 4.4.2 The structural dimensions of the reference electrode cable stuffing box shall comply with the relevant provisions of CB/T3667.1. 4.5 Insulation performance In a dry state, the insulation resistance between the electrode body and the terminal and the electrode watertight cover or stuffing box shall be greater than 1MQ. 4.6 Watertightness The reference electrode structure shall not have any water seepage under a water pressure of 196kPa for 15 minutes. 4.7 Surface quality 4.7.1 After the reference electrode is assembled, the fastening parts should not be loose. 4.7.2 The appearance surface must be clean and free of any contamination or other undesirable phenomena. 5 Test method 5.1 Surface quality The surface quality of the reference electrode shall be visually inspected, and the results shall comply with the requirements of 4.7. 5.2 Electrode potential measurement and potential stability test The test shall be carried out in accordance with the provisions of Appendix A (suggested appendix), and the results shall comply with the requirements of Table 4. 5.3 Insulation performance After the reference electrode is assembled, use a 500V megohmmeter to measure the insulation resistance between the electrode body and the terminal and the metal bodies such as the watertight cover and stuffing box. The result should meet the requirements of 4.5. 5.4 Watertightness The test should be carried out in accordance with the provisions of Appendix C (suggestive appendix), and the result should meet the requirements of 4.6. 5.5 Polarization value The test should be carried out in accordance with the provisions of Appendix B (suggestive appendix), and the result should meet the requirements of Table 4. 5.6 Chemical composition analysis of reference electrode body The silicon, iron and copper contents of the zinc-aluminum-silicon reference electrode shall be chemically analyzed in accordance with the provisions of GB/T4951, and the aluminum content shall be chemically analyzed in accordance with the provisions of GB/T12689.1. The results shall meet the requirements of Table 2. 6 Inspection rules 6.1 Inspection classification The reference electrode inspection is divided into type inspection and factory inspection. 6.2 Type inspection 6.2.1 When the reference electrode is produced according to this standard, a type inspection shall be carried out in any of the following cases: a) when the design of a new product is finalized; b) when the product is transferred to another factory for production; GB/T7387-1999 c) when the factory inspection result is significantly different from the last type inspection; d) when the national quality supervision agency proposes a requirement for type inspection. 6.2.2 Type inspection items are shown in Table 5. Table 5 Type inspection items Inspection items Electrode potential Potential stability Polarization value Electrode body chemical composition analysis Surface quality Insulation performance Water tightness Table 2, Table 3 Test method Type test Factory inspection A batch of products should be products provided once or produced in the same cycle, and these products are manufactured in batches or produced under basically the same conditions. 6.2.4 Random sampling of 10% (at least three) of the production volume of each batch of products shall be carried out for inspection. 6.2.5 If one indicator does not meet the requirements in the type inspection, double sampling shall be carried out for inspection. If there are still indicators that do not meet the requirements, it shall be judged as unqualified in the type inspection. 6.3 Factory inspection 6.3.1 Each batch of products shall be subject to quality inspection and a certificate of conformity shall be provided before leaving the factory. 6.3.2 The items for factory inspection are shown in Table 5. 6.3.3 The number of samples for factory inspection is the same as that in 6.2.4. 6.3.4 If one index does not meet the requirements during factory inspection, double sampling shall be conducted for inspection. If there are still indexes that do not meet the requirements, the batch of products shall be deemed unqualified. Marking, packaging, transportation and storage 7.1 Marking The reference electrode shall have a marking plate, which shall indicate the product name, model, specification, production date and number. The marking plate shall not be pasted on the electrode body. 7.2 Packaging 7.2.1 After the reference electrode has passed the inspection according to the inspection items of this standard, a certificate of conformity with the inspector code shall be attached, and it shall be packaged in a dark plastic bag together with the product manual and relevant accessories. 7.2.2 The reference electrode should be packed in wooden boxes. 7.2.3 The markings on the box should comply with the provisions of GB191. The text on the box should be neat, clear and correct, including the following: a) The name of the destination station or port and the consignee; b) The name and model of the goods; c) Net weight, gross weight and volume; d) The full name of the shipping unit; e) The year, month and day of packaging. 7.3 Transportation During transportation, attention should be paid to moisture prevention to avoid damage and contamination of the electrode. 7.4 Storage The product should be stored in a dry, well-ventilated warehouse without corrosive gases. Silver/silver chloride electrodes must be kept away from light. A1 Sample preparation A1.1 Sample size GB/T7387-1999 Appendix A (Suggested Appendix) Test method for electrode potential measurement and potential stability of reference electrodea) See Figure A1 for the sample size of silver/silver chloride reference electrode by powder pressing method. b) See Figure A2 and Figure A3 for the sample size of silver/silver chloride reference electrode by hot dip coating method. c) See Figure A4 for the sample size of high purity zinc and zinc-aluminum-silicon alloy reference electrode.6 Figure A1 Dimensions of cylindrical silver/silver chloride electrode body by powder pressing method W Dimensions of silver/silver chloride electrode body by hot dip coating method Dimensions of mesh silver/silver chloride electrode body by hot dip coating method 150 Dimensions of zinc reference electrode body A1.2 Number of samples The number of samples is 5. A1.3 Sample pretreatment GB/T7387—1999 a) For the silver/silver chloride reference electrode sample of the powder pressing method, polish it with No. 500 metallographic sandpaper, rinse it with distilled water, and then immerse it in 0.1mol/L hydrochloric acid solution for activation for 6 days. After rinsing the activated electrode sample with the test medium, the test can be carried out. b) For the silver/silver chloride reference electrode sample of the hot dip coating method, immerse it in 3.5% sodium chloride solution for 48 hours before the test. c) For the zinc-aluminum-silicon reference electrode sample, polish it with No. 500 metallographic sandpaper (or polish it), wash off the oil with acetone, immerse it in 0.5mol/L hydrochloric acid solution to remove the surface oxide, then rinse it with distilled water, dehydrate it with alcohol, and then the test can be carried out. A2 Test conditions a) Test medium: 3.5% sodium chloride solution (analytical grade). b) Medium temperature: 25℃±0.5℃. c) Stability test time: 30 days for silver/silver fluoride reference electrode; 45 days for high purity zinc and zinc aluminum silicon reference electrode. A3 Test device The electrode potential measurement and potential stability test device of the reference electrode are shown in Figure A5. 2 1--Temperature controller; 2-Spillometer; 3-Test electrode; 4-Salt bridge; 5-Saturated calomel electrode; 6-Electromagnetic stirrer; 7-Digital voltmeter (input impedance greater than 1 mA, accuracy less than 0.1 mV); 8-Saturated potassium chloride salt pool; 9-Electrolytic cell: 10-Constant temperature plant; 11-Electronic relay Schematic diagram of electrode potential measurement and potential stability test device Figure A5 A4 Test steps A4.1 Electrode potential measurement a) Put the treated silver/silver chloride reference electrode sample into the electrolytic cell, soak for 24 hours, and measure its electrode potential value with a saturated calomel electrode. b) Place the treated high-purity zinc and zinc-aluminum-silicon reference electrode samples in the electrolytic cell, soak for 240 hours, and measure their electrode potential using a saturated calomel electrode. A4.2 Stability test a) Place the treated silver/silver chloride reference electrode samples in the electrolytic cell, soak for 24 hours, and measure their electrode potential using a saturated calomel electrode. Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.