JB/T 3041-1999 This standard is a revision of JB 3041-82 "Precision of boring and facing heads for modular machine tools". After the revision, the inspection item "perpendicularity of the moving direction of the cutter head to the axis of rotation of the spindle" in the original version remains unchanged; the inspection of other geometric accuracy and working accuracy is consistent with JB/T 3039-1992 "Precision of boring heads for modular machine tools". This standard specifies the requirements and inspection methods for the geometric accuracy and working accuracy of boring and facing heads for modular machine tools (hereinafter referred to as boring heads). This standard is applicable to boring heads of ordinary accuracy, precision and high precision grades for modular machine tools. This standard was first issued in 1982. JB/T 3041-1999 Inspection of precision of boring and facing heads for modular machine tools JB/T3041-1999 Standard download decompression password: www.bzxz.net
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ICS25.060.99 Machinery Industry Standard of the People's Republic of China JB/T3041-1999 Modular Machine Tools Precision Inspection of Boring and Facing Heads Published on May 20, 1999 National Bureau of Machinery Industry Implementation on January 1, 2000 JB/T3041—1999 This standard is revised on the basis of JB304182 "Precision of Boring and Facing Heads of Modular Machine Tools". After the revision, the inspection item "the verticality of the moving direction of the cutter head slide to the axis of rotation of the spindle" in the original version remains unchanged; the inspection of other geometrical precision and working precision is consistent with JB/T3039—1992 "Precision of Boring Heads of Modular Machine Tools". This standard replaces JB3041—82 from the date of implementation. This standard is proposed by the National Technical Committee for Standardization of Metal Cutting Machine Tools. This standard is under the jurisdiction of the Combined Machine Tool Branch of the National Technical Committee for Standardization of Metal Cutting Machine Tools. The responsible drafting unit of this standard is Dalian Combined Machine Tool Research Institute. This standard was first issued in 1982. 1 Scope Machinery Industry Standards of the People's Republic of China Combined Machine Tools Precision Inspection of Boring and Facing Heads JB/T3041-1999 Replaces JB3041-82 This standard specifies the requirements and inspection methods for the geometric accuracy and working accuracy of boring and facing heads (hereinafter referred to as boring heads) of combined machine tools. The standard is applicable to boring heads of ordinary accuracy, precision and high precision grades of combined machine tools. 2 Referenced Standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard was published, the versions shown were all valid. All standards are subject to revision, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T17421.1-1998 General Rules for Machine Tool Inspection Part 1: Geometric Accuracy of Machine Tools under No-Load or Finishing Conditions 3 Basic Requirements 3.1 The nominal size of the boring head is the saddle width of the corresponding slide, which is equal to the bottom width of the boring head. 3.2 When using this standard, reference should be made to the relevant provisions of GB/T17421.1. 3.3 The order of accuracy inspection items listed in this standard does not represent the actual inspection order. In order to reduce the loading and unloading of inspection tools and facilitate inspection, inspections can be carried out in any order. 3.4 The inspection tools and instruments specified in this standard are arbitration. In production, any other inspection tools and instruments may be used under the premise of ensuring inspection accuracy. Approved by the State Bureau of Machinery Industry on May 20, 1999, and implemented on January 1, 2000 4 Geometric accuracy inspection Inspection items Boring head bottom Flatness of surface Nominal size ≤125 >125~200 >200~320 >320~500 >500~800 Accuracy level Ordinary level No convex Precision level Inspection tool Indicator Adjustable support Inspection method Refer to the relevant provisions of GB/T17421.1-1998 |Support the boring head on the flat plate with three adjustable supports. Place the indicator on the flat plate so that its probe touches the inspected surface vertically. Adjust the support so that three points on the inspected surface that are far apart are at the same height as the flat plate. Measure at several points on the inspected surface. Take the maximum difference of the indicator reading as the measured value JB/T3041-1 Inspection item Radial runout of the inner center diameter of the spindle ≤200 Ordinary grade Precision grade Inspection tool Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1—1998 5.6.1.2.3 Insert an inspection rod into the spindle hole. Fix the indicator on the flat plate so that its probe touches the upper generatrix at a of the inspection rod vertically. Rotate the spindle for no less than five turns and note the maximum difference in the indicator readings. Then move the indicator to the side busbar 90° apart and perform the same test. The largest maximum difference between the two tests is taken as the measured value. Then move the indicator to b, repeat the above inspection and find the measured value JB/T3041- Inspection items Spindle rotation Axis plane to boring and turning bottom surface of head ≤200 Accuracy etc. Ordinary grade Precision grade Inspection tools Indicator Inspection rodwww.bzxz.net Inspection method Refer to the relevant provisions of GB/T17421.1—1998 5.4.1.2.4 Insert an inspection rod into the spindle hole. Fix the indicator on the flat plate, so that its probe touches the upper busbar of the test stick vertically, and record the reading; then move the indicator to b, and record the reading . Calculate the difference between the indicator's readings at a and b. Then rotate the spindle 180° and inspect again using the same method. Take half of the algebraic sum of the difference between the two inspection readings as the measured value. JB/T3041-1 Inspection Items Radial runout of the spindle's external centering diameter End runout of the spindle ≤200 ≤200 Accuracy, etc. Ordinary grade Precision grade Accuracy Ordinary grade Precision grade Inspection tools Indicator Indicator Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.6.1.2.2 Fix an indicator on the flat plate so that its probe touches point a on the spindle centering surface vertically. Rotate the spindle for at least five circles and record the maximum difference of the indicator reading. Then move the indicator to point b, which is 90° away, and perform the same inspection. Use the largest maximum difference of the two tests as the measured value Fix an indicator on the flat plate, make its probe vertically touch the a point on the spindle end face close to the outer circle, rotate the spindle, it should be not less than five circles, record the maximum difference of the indicator reading . Then move the indicator to the b point 90 away, and perform the same test. The largest difference between the two tests is taken as the measured value JB/T3041-1 Test items Axis Directional play of spindle Spindle rotation Verticality of axis to rear end face of boring head ≤200 ≤200 Accuracy Ordinary Precision Accuracy Ordinary Precision Confidentiality level Testing tools Indicator Testing rod Indicator Testing method Refer to the relevant provisions of GB/T17421.1-1998 5.6.2.21:5.6.2.2.2 Insert a short testing rod into the spindle hole, put a steel ball in the top hole of the testing rod, and fix the flat-head indicator on the flat plate so that its probe touches the surface of the steel ball. Rotate the spindle for no less than five turns. Take the maximum difference of the indicator reading as the measured value 5.5.1.2.1 Fix the indicator at the end of the spindle, make the probe close to the edge of the rear end face of the boring head, and touch the rear end face vertically. Take the maximum reading difference between two relative points on the diameter when the spindle rotates 180P as the measured value JB/T3041- Inspection items The degree of coincidence between the axis of spindle rotation and the axis of the centering stop|||The perpendicularity of the moving direction of the cutter head slide to the spindle rotation axis ≤200 ≤800 Accuracy, etc. Ordinary level| |tt||Precision grade Accuracy grade Ordinary grade Precision grade 0.006/100 Note: When the cutter head slide moves from the edge to the center, it is not allowed to deviate to the two sides of the boring head Inspection tool Indicator Inspection method Refer to the relevant provisions of GB/T17421.1-1998 Fix the indicator at the end of the spindle, so that the probe touches the surface of the centering stop vertically . Rotate the spindle and record the difference between the indicator readings on the upper and side generatrix and its readings on the counter weighing point. Use half of the largest reading difference as the measured value Fix the indicator on the slide in the horizontal position, and make its probe vertical on the working surface of the inspection ruler adapted to the center height of the cutter disc. Rotate the cutter disc 180°, so that the indicator readings before and after the turn of the cutter disc are equal. Move the slide within the full range of travel for inspection. Take the maximum difference of the indicator reading as the measured value JB/T3041- 5 Working accuracy inspection Test piece shape and size ≥025d Nominal size ≤200 >200-400 80-160 80-160 ≥400-800|| tt||160-250160-250 Test piece material: 45 steel Test piece heat treatment: normalizing On the special test test bench, the test piece is fixed, the boring head machine is automatically fed for fine boring and turning using YT30 boring tool to perform fine boring and turning roundness on the rough hole; |b.Consistency of diameter on longitudinal section: c.Surface roughness: dVerticality of turning end face to boring hole axis ≤200 ≤800 ≤800 Accuracy grade Ordinary grade Precision grade R.≤3.2μm||t t||0.032/100 R≤1.6μm 0.020/100 Test bench Roundness instrument Indicator Three-coordinate Refer to the relevant provisions of GB/T17421.1-1998 a Roundness Method 1: Measure with roundness instrument: Method 2: Measure with indicator. b. Diameter consistency on longitudinal section Consistency of diameter on longitudinal section is the difference between the maximum measuring machine and the minimum diameter on the same longitudinal section. Method 1: Measure with three-coordinate measuring contour meter machine; Method 2: Measure with indicator c. Surface roughness Measure with profilometer. d End face perpendicular to the hole axis Measured with an indicator Mechanical industry standard Combined machine tools Precision inspection of boring and facing heads JB/T3041—1999 Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing: Postal Code 100044)* Format 880X12301/16 Printing sheet 3/4 Number of words 18000 First edition in July 1999 First printing in July 1999 Print count 1-500 Price 1000 yuan 99-301The consistency of the diameter on the longitudinal section is the difference between the maximum and minimum diameters on the same longitudinal section. Method 1: Measure with a three-coordinate measuring machine profilometer; Method 2: Measure with an indicator c. Surface roughness is measured with a profilometer. d End face perpendicular to the hole axis Measured with an indicator Mechanical industry standard Combined machine tools Precision inspection of boring and facing heads JB/T3041—1999 Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing: Postal Code 100044)* Format 880X12301/16 Printing sheet 3/4 Number of words 18000 First edition in July 1999 First printing in July 1999 Print count 1-500 Price 1000 yuan 99-301The consistency of the diameter on the longitudinal section is the difference between the maximum and minimum diameters on the same longitudinal section. Method 1: Measure with a three-coordinate measuring machine profilometer; Method 2: Measure with an indicator c. Surface roughness is measured with a profilometer. d End face perpendicular to the hole axis Measured with an indicator Mechanical industry standard Combined machine tools Precision inspection of boring and facing heads JB/T3041—1999 Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing: Postal Code 100044)* Format 880X12301/16 Printing sheet 3/4 Number of words 18000 First edition in July 1999 First printing in July 1999 Print count 1-500 Price 1000 yuan 99-301 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.