Standard ICS number:Shipbuilding and offshore structures>>Shipbuilding and offshore structures generally>>47.020.20 Marine engines and propulsion systems
Standard Classification Number:Ships>>Marine Main and Auxiliary Engines>>U44 Marine Internal Combustion Engine
This standard specifies the classification, technical requirements, test methods, inspection rules and marking packaging of marine diesel engine charge air coolers. This standard is applicable to various types of marine diesel engine air coolers; it can also be applied to diesel engine air coolers for other purposes. GB/T 2497-1993 Marine Diesel Engine Charge Air Cooler GB/T2497-1993 Standard download decompression password: www.bzxz.net
Some standard content:
UPC 621.436. 1 : 621.5. 048 National Standard of the People's Republic of China GB/T 2497—93 Charge air coolers for marine diesel engines Charge air coolers for marine diesel engines1993-04-17Published Implemented on 1993-12-01 Published by the State Technical Supervision Bureau National Standard of the People's Republic of China Charge air coolers for marine diesel engines Charge air coolers for marine diesel engines1Subject content and applicable model drawings GB/T 7497-93 Barban G53431 enx45g:-81 This standard specifies the classification, technical requirements, test methods, inspection marks and installation of diesel engine supercharged air coolers (hereinafter referred to as air coolers). This standard is applicable to various types of diesel air coolers; it can also be applied to other optional air coolers. 2 Reference standards 70% general oil air cooler test line 3 Product classification The cooling element is composed of water tubes and fins. 3.1 The cooling element structure of heavy air coolers is a pipe with a tube, and the super-plate tube is a double-tube plate. The cooling element structure is shown in Figure 1. The fin must have a heat transfer performance. The fin is short and the thickness is 1.2mm. The water pipe wall is as specified in 3. 3.1.2 The cooling element structure of the light air cooler is a section type water pipe, and the hook plate is generally a multi-tube plate type. The schematic diagram of the cooling element is shown in Figure 2, and the overall thickness is 0.15m. The plate must have a strong heat transfer performance. The thickness of the water pipe must be as specified in Table 2.2. Approved by the Beijing Thermal Power Technology Supervision Bureau on April 17, 1993 or implemented on December 1, 1993. 3.2 Basic parameters GRT 2497-93 is shown in the Φ diagram? Schematic diagram of cooling element structure of light air cooler 3.2.1 Most heavy air coolers are basically in accordance with the provisions of Table 1, 2 The cost of the whole machine is in accordance with the provisions of 2 3.3 Product series type 3.3.7 The series of disc type air coolers is in accordance with the specifications of Figure 3 and Table 1. 3.3.2 The series of light air coolers is in accordance with the provisions of Figure 4 and Table 2 1.! 3.3.3 In order to meet the requirements of various diesel covers, the corresponding width and height are allowed to be bent while keeping the corresponding windward area of the air cooler unchanged. Table 1 Basic dimensions of the air cooler Performance data Cooling efficiency, 5 Automobile medical power loss A user, m ++ Pa Water flow rate Wm/s Gas volume flow rate, hg(e) (i)KL25) Figure KL266 Air cooler air mass flow range @)KL214a ?KL2185 @KL2234 @KLZ75 KL2591 Effective depth of air cooler t.nm Note: 1) The water content of the skin should be 2. 1 960. 02 881: 2. 4 125.8, 5 537. 0 "Cooling water" Analysis flow 524.5(16 fins) Airborne airflow surface Equipped dimensions (width x distance) 269×198 335x498 1c3x63 102×745 502X78 5.02×.934 e36x934 536×1183 XD4×11E3 304×1 495 10051495 1231863 Performance model Working data Cooling rate Pressure loss·g Water velocity data wL.m/: Mass flow rate of main gas k/m+ (S) KLQE a KtQE Air purifier biomass quality monitoring @K1.Q1F @KIQ23 03KTQ45 @KLO71 Air cooler effective size 4.mm Note, 1 corresponds to the water flow number 2, 3.4 Product ladder 3.4.1 Model composition 3.4.2 Marking system CB/T2497—93 Basic parameters of light air cooler 9212.0 Body coolant 4 312- 05 566.±17 266.# 244(1 drainage general) Deformation mark. Use AB. Indicated A number indicates the air heat transfer area, tr type, the change is heavy luxury light Air cooling temporary The air side heat loss surface is reported as 119m2 of the reshaped air cooler, marked as: air cooling KL22130B/T2497 After the wind surface width and height dimensions are changed, the air side heat exchange area is 28m2 of the light air cooler, marked as, air cooling KI O2RAGB/T2497 Airflow surface Layout size small : complete × high 10G×185 120×165 150×222 20G×37h 240×370 240X441 3BC×555 4kexz63 480x888 Gl/T 2497-93 /T2497-93 4 Technical requirements CH/T2497-93 4.1 Air coolers shall be selected according to the approved samples and technical documents through the prescribed procedures and must comply with the provisions of this standard. The performance parameters shall comply with the provisions of Table 1 and Table 2. 4.2 The material specifications and cost reduction requirements of the main components of the air cooler shall be studied. Table 3 Main materials and specifications of the equipment Part name Test board Aluminum brass Edge brass Alloy steel Fabrication cost Specifications Brass strip Joint Fe1--1 Har R2-1 HT 250, HT 200 Mu7n16Si4 ZL101ZL104 Pa structural steel A paper period phase smoke B water general variable floating most sub 3.75 8800-88 GB38:10-88 CB 895 --88 GE 88S0-EB 4,J3 2531-80 GB 700—B2 CB 54398B +H116ER CE1?3—86 (71288 G71289 GB 2060—80 GB 2U61— GB 205960 4. The inner and outer surfaces of the water pipe should be smooth and straight, without any curvature, and the bottom of the concave part should be flat, without any wrinkles or surface reduction. 4.4 The connection between the fin and the water pipe must be firm and tight, and its fitting circumference shall not be less than 35% of the entire circumference of the hole. 4.5 The plate material is Q235 steel, which must be zinc forged. 4.6 The inner cavity of the cast iron water cover should have an anti-corrosion block. 4.7 During assembly, it should be ensured that the core sheet and the plate are in close contact, and the gap between them is not greater than 1.5mm. 4.8 The total number of readings can be changed within the above 1% range. The sheet spacing and parallelism of the plastic sheet should be less than 1% of the specified sheet spacing. The curvature of the fin in the air side direction should be less than 30% of the specified sheet. 4.9 The air cooler's heat exchanger, water cover, cooling core and main body shall be tested for performance according to the design requirements. The ratio of the water pipe to the plate shall be 4.10 The number of blockages in the air cooler water pipe shall not exceed 0.5% of the total. 4.11 The inside of the air cooler shall be cleaned and no residual objects shall be left. 4.12 The refrigerant cover and cooling core shall be treated with anti-rust treatment to remove acid residues. The main body or the outside shall be painted with gray phenolic enamel. 6 5 Test method GH/T 2497-93 Air cooler test method shall be carried out in accordance with the provisions of GB7028. 6 Inspection rules Air cooler inspection is divided into factory inspection and type inspection. 6.1 Factory inspection Each air cooler shall be inspected for delivery; unqualified ones shall not be accepted by the factory. 6.2 Type inspection Type inspection should be carried out in the following circumstances: new products or old products are put into production! After formal production, if there are major changes in structure, materials, and processes, which may affect the performance of the product, it is necessary to conduct an inspection once every five years! When the product is resumed after a long period of suspension: When the test results are significantly different from the last test: When the national quality supervision agency proposes a type inspection. 6.3 Type inspection, the inspection items of type inspection are specified in Table 1, and the inspection items of qualified inspection are listed in Table 4. The distance between the test plate The total number of pieces in one tube (or one tube group The installation size of the air purifier on the device The fit of the piece and the condition The reliability of the connection between the sound board and the method Performance index 6.4 Sampling inspection rules Factory inspection 6.4.1 The sample for type inspection is - pieces. If all the inspection items are qualified, it is considered as pass. Inspection classification Plastic type is selected by you 6.4.2 For every 30CD piece of test piece of heavy duty refrigerator, - piece of test piece shall be selected :One group of every 500 light air coolers shall be sampled for quality inspection. If unqualified is found, double the number shall be used for re-test. If unqualified is found again, it shall be inspected in reverse order (or one group at a time). Marking, including the following contents: 7.1 Manufacturer name: Product name Trademark: Product model mark: Date and number of manufacture: Source. GB/T 2497—93 了.2 Before packaging, the air waist and water cavity should be sealed with boards to prevent foreign objects from entering. 了.3 The product is packed in this box. The box must be solid for the purpose of use: suitable length beads are also transported 7.4 When packing, the product must be firmly fixed to the bottom of the box E: + prevent displacement and damage during transportation 7.5 The product packaging box must contain the following items: Product certificate: h. Product instruction manual Box list accessories, spare parts. 76 At the end Under normal circumstances, the manufacturer guarantees that the product will not rust within six months from the date of shipment, and the quality assurance period is thirteen days from the date of shipment. 7. Products should be stored in stock and not stored in the open. Additional instructions, bzxz.net This standard is issued by China Shipbuilding Industry Corporation. This standard is under the jurisdiction of the Seventh Research Institute of the Seventh Research Institute of China Shipbuilding Industry Corporation, and this standard is drafted by the Seventh Research Institute of the Seventh Research Institute of China Shipbuilding Industry Corporation. The main drafters of this standard are Chen Xuecao and Chen Chenglu. Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.