Some standard content:
ICS 6*.080
Classification number: Y99
Supervision number: 15704-2C05
Light Industry Standard of the People's Republic of China
QB/T10632005
Replaces QB/131999
Shoemaking machinery
Band knife splitting machine,
Footwear machine -Band knife splitting machint2005-03-19 Issued
National Development and Reform Commission of the People's Republic of China Implemented on 2005-09-01
This standard is a revision of QB/1003-1991 Band knife splitting machine 3. Compared with QB1063-1991, this standard has made some changes as follows: the number of models has been adjusted, four items of the original standard have been added, and the original standard has been revised; Q/1063-2005. The original standard only lists the requirements for the performance of the whole machine! Article A of the standard specifically sets up a section on "return air system and PLC control of single machine", and this standard is proposed by the China Light Industry Federation: the National Fur Leather Machinery Standardization Center. This standard was drafted by Wenzhou Machinery Manufacturing Co., Ltd. and China Reform and Development Institute of the Fur Leather Industry. The main drafters of this standard are: Xia Zheng, Chen Zhouxian, Wang Nengfang, Kong Peili. This standard was first revised and issued in 1991, and this is the first revision. From the date of implementation of this standard, it replaces the light industry standard Jiang 1063-3 issued by the former Ministry of Industry of China for leather machines with small blades. 1 Scope
Shoemaking machinery leather machines with blades
Q/T1063-—2005
This standard specifies the classification, requirements, test methods, inspection rules and marking, packaging, transportation and storage of leather machines with blades. This standard is for use with ten benefit machines (hereinafter referred to as "! Biji\). 2 Normative references || TT || The following documents have become the standard references through the availability of the standard. For any dated cited documents, all subsequent transmission documents (not including the wrong version or the version ordered by the customer) are not applicable to the standard. However, the various departments are encouraged to study whether the latest versions of these documents can be used according to this standard. For any undated cited documents, the latest version is applicable to the standard. GB/T1959·19RO form and position public information measurement regulations GB35226.1-2002 Mechanical safety Mechanical exhaust equipment No. 1 part: General technical conditions GB/T13306-1999? Signage
GB/T142531993 Technical conditions for light machinery B/T16769-1997 Noise and sound pressure level measurement method for metal cutting machine tools QB/T1588.1 Technical conditions for connection of light industrial machinery QB/T158.2 General technical conditions for cutting of light machinery QB/T1588.3
Technical conditions for assembly of light industrial machinery
General technical conditions for coating of light industrial machinery
QB/T1588.4-1993
QB/ 1589.5·1996 General Technical Standards for Mechanical Equipment Classification
3.1 Structure and Type
The leather cutting machine is composed of a cutting knife and its transmission mechanism, a feeding mechanism, a weak knife mechanism, a dust removal device and an electrical microcomputer control part to achieve the required cutting and cutting.
3.2 Classification
a: Classification by effective feeding length. b) Classification by control energy
The machine with set operation and stop function and simple adjustment mechanism is the flow type: the feeding speed is adjustable, and only simple functions such as thickness are provided. The first step is controlled by a microprocessor, and each feeding mechanism is reversed. Functional configuration: QB/T1065-2005
3.3 Model
3.4 Basic technical data
Basic non-metallic ratio table 1.
People;\thickness
Flakes and cold
Belt integrated certification points
Send control speed
Total motor power
Outer R length and width
Pan-planned center market special: The first design point, the second setting standard, compared with the Sichuan store: the effective 7 pieces of pot length: the year is the same dish (cm) number, the number of points: with material start
machine tailoring number
. Year diameter
Lnu. x uu X m
220,4url,4zu,stos2m
Six requirements
! "! The machine should comply with the standard of Bei'an, the sample technology of the nuclear environment and the manufacturing of parts 4.12 The parts and components of the period should be combined with the technical requirements of the large degree of specification: 5, the instrument (stress meter single device manufacturing parts can be marked with the core will be the certificate:
4.1.3 Only the machine's rate replacement parts, do not add a piece of QB/1585.1, QB/T158 8 No related rotten ground 42 assembly characteristics
4.21 15: 1. Parts must be inspected before assembly: the whole machine assembly process will be B/1:1588.3 related visual allow: 4.2.2 light and dense use room, the maximum diameter can be no more than 003 product 4.3 knife special load on the knife core parallelism people .03m lower pressure uncle can be adjusted on the line without people
4.2.4 knife can give the year inquiry limit, the wheel outside the net package before the good: 1! 2.2.5 The horizontal distance between the non-material scanning belt and the energy-saving surface shall not be m2
4.2.6 The radial movement of the conveyor belt shall not be greater than -0.03mm. 4.2. The horizontal distance error between the center of the belt and the blade shall be no more than 0m12ε. The gap between the belt and the pressure plate shall be m
Q/1063235
6 for long production! If the machine, belt force and upper pressure recording agent are damaged, it can automatically compensate, only the cumulative time between the holding book and the pressure knife is lost.02m
4.1 Pad machine performance
4.9.110.mm
4.3.2 The maximum weight development is n15mm,
4.3. In order to ensure the accuracy of the blade work, the 4.34 less study on the market surface grinding and double you inside the double you blade you, in order to ensure the delivery of your grinding element. The total reduction of small and micro transmission law should be the same; the element is allowed to be 0.5mm drop, the test feed needs to be less than 0.05mm4.3.5 the whole machine is running, there is no difference with vibration, be careful of the city level not in 8A43.6 find the pool seat clothing and 1 work temperature rise is different 35 (, again no question benefit 80: the upper plate, the maximum temperature of the belt force day 6
4.4 electrical system and PLC computer control
2.4.1 electrical system
4.4.1.1 line series, Sichuan, + article should be written in the north is the family 4.4.111 continuity 12002-8.2.28.2.
4.4.1.3 small electric reduction with small M:||tt| |4.4.4 PLC: Computer control system
4.4.2.1 Describing type film drawing machine
) Machine 1. ", the end of the big closure in place and Shengke analysis of the material when full of white root warning to make the machine can not run 3) Ji! [Book to the length of the small use of less inches, can indicate the whole) feeding has reverse and reverse eating smell setting movement, arrival setting is correct. 44.2.2 Standard and precision film leather machine
setting is the original speed, feeding speed can stop all, 4.5 main parts
4.5. Material rod
yuan HKC24~28, sensor 4 department 1RC5862, 0.5mm deep 1b) "blade 1 my face rate: too much right index, 0.51.m1: mouth straightness is not more than 0.mm
4.5.2, press the plate
a, the base layer is used for the breaking degree TTRC46~50, the original breaking degree is 1RC70a) and the surface is obtained, o.um, the surface is orange R, a.8un9) the inner flat line is not more than 70.02mm:
1 the appearance of the whole machine
4.6.1 The machine is divided into six parts, and the outer parts are not necessarily due to the outer parts, and the outer parts are not due to the outer parts, and the outer parts are not due to the outer parts. The ... 4.6.1 Specifications of the table 3
4.6.21+ and use layer 30T1553.4-9033.1.1, 3.1.23.1.43.1.5, 3.10 QB/T:1063-2005
5 Test method
5.1 Assembly accuracy
5.1.1 Two cutter wheel outer radial runout
Fix the white dial gauge magnetic seat on the cylinder 1, and the dial gauge probe and the cutter wheel outer mesh surface, rotate the cutter wheel, and its rotation measurement value should meet the minimum requirements of 4.2.2.
5.1.2. The outer cylindrical surface of the two cutter wheels must be aligned with the plane of the lower pressure knife plate. The position accuracy of the dial indicator shall be reported on the flat ruler. Place the dial indicator probe on the flat ruler and point it to the upper plane of the lower small pole. Adjust the value, move the dial indicator on the flat ruler, and measure the highest point of the two cutter wheels. The measured values are all within the range of 0mm~0.03mm. 5.1.3 The belt knife and the outer circle of the two cutter wheels must be in good fit. The cutting edges of the belt knife and the lower pressure knife plate must be in place. The belt wheel rails are installed with the two cutter wheels, and the belt cover is installed. Use a double vernier ruler to measure the distance error between the lower scale plate, the center, and the belt knife at three points. The requirements of 4.2.4 shall be met. 5.1.4 The horizontal and vertical distances between the cutting edges of the press rod and the belt cutter are measured at two points on the feed bar with a vernier ruler. The distance between the front and rear edges of the press rod is 4 inches. The difference between the maximum and minimum distances between the two belt cutters should meet the requirements of 4.2.5. If there is any distance error, check with a feeler gauge to see if it meets the requirements of 4.2.5. 5.1.5 After installation, the radial runout of the outer circle of the feeder will be reduced. The feeder can be fixed on the frame. The feeder can be pointed inside and measured from the bottom of the press rod. The feeder can be rotated and measured at the three, middle and three points in the length direction of the feeder. The distance should meet the requirements of 4.2.6. 5.1.8 The horizontal distance between the center line of the feeder and the cutting edge of the belt cutter should be 4.2.6. The feeder can be disassembled from the work board. 1. Insert the dial gauge of the measuring head on the belt into the special pressure measuring instrument, use the measuring plate to receive the outer cylindrical surface and the upper flat surface of the belt in reverse feeding, and make the flat measuring head touch the opening (see Figure 1). Measure the product at one point on the left, right and right of the belt length direction respectively. The dial gauge reading value and the minimum difference between the reading and the person should meet the requirements of 4.2.7. 5.1. When there is a problem with the belt knife and the pressure plate, the manufacturer should send the data t||Graphic rate meter measurement
Press down the knife to come out of the tabloid part, and the knife and the upper pressure plate are relatively equal in size control: the requirements of 4.2.8a are met, b) For the precision rate machine, remove 2 belts/, use a 20mm×40mm×1mm, thickness roll not less than 0.005mm chamber lock respectively into the upper and lower pressure plates in the length direction of the left, middle and line, and use the chamber six to check the upper and lower levels: the gap accuracy is not large 0.03mm, then 20mm×40mm×0.8mm, the thickness is about 0.005mm, send it into the factory 4
QB/T1063-20C5
Use the knife plate to cross the direction of the yuan, middle and name, cut out three pieces of 2mm×40mm×mm iron, use the table ruler to check the flatness of the iron. The gap between the pressure plate and the viscosity is not more than 0.03mm, and the full piece is scratched according to 4.2.8b. 5.2 Machine performance
5.2.1 Speed of running with force
No-load operation,! Speed meter inspection, or tachometer to measure the speed of the moving knife, after calculation, it should meet the requirements of 3.4 with knife line speed,
5.2.2 Feeding speed
Adjust the feeding speed through the control button, measure the change of the head speed every day, and the maximum value, use the speed scale or tachometer to perform the feeding speed, after calculation, it should meet the requirements of 3.4 as much as possible. When a dispute occurs, use the tachometer to measure the accuracy of each time. 5.2.3 Leather piece accuracy
Cut a 70mm×100mm piece of leather, no fixed production, feed the material at the left, middle, and right places respectively: use the leather thickness gauge to measure the plate, and pay the test sample. If the number of points between the horizontal points is the maximum error, it must meet the requirements of 4.3. 5.2.4 Slice thickness
Adjust the minimum distance between the material rod and the blade edge gradually, and measure the leather sample thinness with a leather gauge. It should meet the requirements of 4.3.2.
5.2.5 Position accuracy of small blade edge
During the cutting operation, observe whether the cutter disc is in stable contact with the blade edge and rotates continuously: then adjust the feed grinding wheel according to the temperature and feed it two times in succession, and observe the contact and rotation of the knife and the small fire mouth in sequence. According to the requirements of 4.3.3, the measurement is carried out. 5.2.6 The two grinding wheels are fed synchronously
and the tool can be inspected separately. A white scale bracket is fixed on the grinding wheel machine. The inner and outer grooves of the white scale respectively point to the three center points of the wheel core and the auxiliary sheet. Adjust the two variables to zero, adjust the agricultural wheel to operate the dry wheel, and the changes of the two gauge pointers will reach 0.5mm. Read the difference between the minimum values of the inner and outer gauges, which should meet the requirements of 4.3.4. 5.2.7 The running quantity and noise of the whole machine
The manual sensor reaches the running quality plate, and verifies (B/16769-1997 method is measured, and the requirements of 4.3.5 are met. 5.2.8 The working temperature rise of the bearing, the knife plate, and the belt knife is measured by using a point thermometer at 5mm from the bearing and the blade end, and 5mm from the belt opening. The actual temperature must meet the requirements of 4.3.
5.3 Electrical system and PLC control
53.1 Electrical system
5.3.1.1 Electrical lines 5.3.1.2 Continuity of protective earthing circuit
(B5226.1-2002 19.2 requirements, meet 4.4.1.2 requirements. 5.3.1.3 Circuit insulation resistance
(GR52261-2002 19.3 method to measure, should meet 4.4.1.3 requirements, 5.3.1.4 Reliability of electrical control system command action No-load operation, according to the instructions 1 is the "operation procedure, according to the operation 5.3.2.2 When the belt is worn to the minimum size, the limit switch should be set to automatically display or report the situation. Observe the alarm system and it should meet the requirements of 4.4.2.1b). 3
QB/T10632Q05
5.3.23 Feeding reversal and reversal time setting When setting the reversal point, use the fat point to step on the steel rope, use the daily measurement method to observe the material in the direction of reversal, and record the time, which should meet the requirements of 4.4.2.1.
5.32.4 The thickness of the sheet and the feeding speed display are set separately. Feeding fan (standard): standard screen product is not worth, and the requirements of 4.4.2.2 are met. 5.4 Related parts
5.4.1 Press rod
5. 4.1.1 Heat treatment
Inspection of heat treatment quality report sheet, should meet the requirements of 4.5.14. 5.4.1.2 Surface roughness
According to the surface cabinet precision standard selection comparison or the surface roughness test product, should meet the requirements of 4.5.16 5.4.1.9 Cutting edge straightness
According to the straightness error inspection plan in Appendix 1 of GR/Tt958199D, it should meet the requirements of 4.5.1c). 5.4.2 5.4.2.1 Heat treatment
Check the heat treatment quality report, it should meet the requirements of 4.5.2a). 5.4.2.2 Surface roughness
Compare with the surface roughness standard sample or measure with the surface torsion stability meter, it should meet the requirements of 4.5.2). 5.4.2.3 Parallelism of two planes
Test according to the parallelism error measurement plan in 1958-1-1: It meets the requirements of 4.5.2. 5.5 Appearance of the whole machineWww.bzxZ.net
5.5.1 Damage and defects in the appearance of the whole machine
Daily inspection method: It shall meet the requirements of 4.6.1: 5.5.2 The joint surface of the outer parts and the outer curtain
According to the provisions of 6.2 of G Jiang 14253-1993, the steel is measured by the ruler, and it meets the requirements of 4.6.2. 5.5.3 Chrome-plated parts, painted (black) parts
Monthly inspection method, it shall meet the requirements of 4.6.3 5.5.4 Non-machined surface, paint coating
Monthly force measurement method, the degree shall meet the requirements of 4.6.4: 6 Inspection rules
6.1 Factory inspection
6.1.1 The single machine shall be designed according to this standard and can only be shipped after passing the factory inspection. 8.1.2 Factory inspection item H1 is 4.2.2~4.2.4, 4.2.6, 4.2.7, 4.2.8 (u), 4.3.[~4.3.4, 4.3.7, 4.4.1.1, 4.4.1.4, 4.4.2.1, 4.4.2.3, 4.5, 4.6.
6.2 Type inspection
Day, 2.1 In one of the following cases, type inspection should be carried out: a) When the product is completed: b) The product has a large number of defects in structure, technology and materials, which affects the product performance: e) When the product is not in normal production for more than two years: When the product is not approved for more than one year: When the national quality inspection agency makes some requirements for type inspection. 6.2.2 Type inspection items are all the contents required. 8.3 Type inspection sampling and judgment QB/T1063—2005 6.3.1 The samples for type inspection should be randomly selected and inspected by 10% of the qualified products for storage, but not less than 1 set. .3.2 If the product fails to meet the requirements of the date of the type inspection, it shall be doubled and the unqualified items shall be re-inspected. If the re-inspection still fails, it shall be determined that the general type inspection fails to meet the requirements.
7 Marking, packaging, transportation, and storage
7.1 Marking
Each product shall be fixed with a permanent light label in an obvious position, and the label shall be worn inside and meet the relevant requirements of GB/113306-1991. 7.2 Packaging
The product shall also be packed and the long pieces supplied with the product shall be in accordance with the provisions of 4.1, 4.2.4.4.2.5.7.1 and 7.2 of QB/T15885-1996:
7.3 Transportation
The product shall be carefully packed and packed, and shall not be stacked or bumped. 7.4 Storage
The product should be placed in a well-ventilated, dry environment without separation from the package. It is forbidden to be exposed to the sun or exposed to the sun.
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