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HG/T 20702.3-2000 Special equipment professional design work procedures

Basic Information

Standard ID: HG/T 20702.3-2000

Standard Name: Special equipment professional design work procedures

Chinese Name: 特殊设备专业设计工作程序

Standard category:Chemical industry standards (HG)

state:in force

Date of Release2000-11-22

Date of Implementation:2001-06-01

standard classification number

Standard ICS number:71.010

Standard Classification Number:Engineering Construction>>Raw Materials Industry, Communications, Broadcasting Engineering>>P72 Petrochemical, Chemical Engineering

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HG/T 20702.3-2000 Special equipment professional design work procedures HG/T20702.3-2000 standard download decompression password: www.bzxz.net

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Special equipment professional design work procedures
HG/T20702.3-2000
Main contents and scope of application
This standard specifies the work procedures of special equipment in the engineering design stage and is applicable to design management work. 2
HG/T20701.6-2000
HG/T20701.8-2000
HG/T20701.9-2000
HG/T20701.10-2000
HG/T20701.11-2000
HG/T20701.12-2000
HG/T20702.4-2000
HG/T20702.6-2000
Cited Standards
《Key Points for Drawing Review of Container and Heat Exchanger Manufacturers》《Simplified Drawing of Container and Heat Exchanger Equipment》 (Equipment Engineering Drawing) Design Regulations) "Instructions for the Preparation of Engineering Design Regulations for Containers, Heat Exchangers and Special Equipment" "Instructions for the Preparation of General Technical Regulations for Containers, Heat Exchangers and Special Equipment"
"Format and Preparation Instructions for Equipment/Material (Inquiry, Order) Purchase Requisition and Technical Specification"
"Working Procedures and Instructions for Coordination Meetings for Manufacturers of Containers, Heat Exchangers and Special Equipment"
"Design Quality Assurance Procedures for Special Equipment" "Format and Preparation Instructions for Special Equipment Professional Data Sheets 3 Working Procedures and Instructions
When the special equipment specialty does not undertake the design of special equipment construction drawings during the engineering design stage, its working procedures are shown in Appendix A Procedure Chart. The main work includes the preparation of engineering design regulations, equipment procurement (inquiry) technical documents, review of factory (commercial) quotations, participation in 161
factory (commercial) technical coordination meetings, completion of order version, manufacturing version, construction version of equipment schematics (equipment engineering drawings) and/or data sheets, review of manufacturing (commercial) drawings, etc.
: 3.1 Engineering Design Regulations
The Engineering Design Regulations for Special Equipment is an important regulatory document for this major in engineering design. It is mainly compiled by this major. The content and format are in accordance with HG/T20701.9-2000 "Instructions for the Compilation of Engineering Design Regulations for Containers, Heat Exchangers and Special Equipment". The relevant chapters and clauses will be integrated with the opinions of the materials major and other related majors and departments. Therefore, the first draft prepared by this specialty shall be submitted to the relevant specialty and department for review in accordance with the requirements of HG/T20702.4-2000\Design Quality Assurance Procedure". 3.2 Special Equipment Procurement (Inquiry) Technical Documents Special equipment procurement (inquiry) technical documents usually include: special equipment (inquiry, order) technical specifications or purchase requisitions, special equipment general technical regulations, inquiry version equipment schematics (equipment engineering drawings) or data sheets, engineering standards or standard drawings, procedure instructions, etc.
3.2.1 Special Equipment (Inquiry, Order) Technical Specifications and Purchase Requisitions Special equipment (inquiry, order) technical specifications are a text-based equipment procurement (inquiry) technical document, and special equipment (inquiry, order) purchase requisitions are a table-based document. Equipment procurement (inquiry) technical documents. In engineering design, one or both of them can be selected according to the equipment procurement situation. This document is mainly written by this major. The content and format are in accordance with HG/T20701.11-2000 "Format and preparation instructions for equipment/material (inquiry, order) purchase order and technical specifications".
3.2.2 General technical regulations for special equipment
General technical regulations for special equipment are important documents in equipment procurement (inquiry) technical documents. They are usually compiled according to the type of equipment. The content and format are in accordance with HG/T20701.10~2000 "Preparation instructions for general technical regulations for containers, heat exchangers and special equipment professional equipment". This document is mainly compiled by this major, including The relevant chapters and clauses will be integrated with the opinions of related professionals. Therefore, the first draft prepared by this profession should be submitted to relevant professionals and relevant departments for review in accordance with the requirements of HG/T20702.4-2000 "Design Quality Assurance Procedure". In engineering design, this profession can select, revise or re-compile general technical regulations for special equipment according to the types and requirements of special equipment for engineering projects. 3.2.3 Engineering Standards
Engineering standards are corporate technical standards formulated by our company (institute) to meet the design, manufacturing and inspection requirements of special equipment for engineering projects. Depending on the content involved in the engineering standards, it can be mainly compiled by this profession or by other professions. The compiled manuscript should be in accordance with HG/T20702.4-2000 "Design Quality Assurance Procedure ", and submit it to the relevant disciplines and departments for review. In engineering design, engineering standards can be selected, revised or re-compiled according to the types and requirements of special equipment in the project.
3.2.4 Procedure Specification
The procedure specification is the manufacturing, inspection and installation procedure instructions formulated by our company (institute) to meet the special requirements for the manufacture, inspection and installation of special equipment in the project. According to the content of the procedure specification, it can be mainly compiled by this discipline or by other disciplines. The compiled manuscript should be submitted to the relevant disciplines and departments for review in accordance with the requirements of HG/T20702.4-2000 "Design Quality Assurance Procedure". In engineering design, it can be selected, revised or re-compiled according to the types and requirements of special equipment in the project. 3.2.5 Equipment Schematic (Equipment Engineering Drawing) and Data Sheet Special equipment schematic (equipment engineering drawing) and/or data sheet are important documents in the technical documents for special equipment procurement (inquiry), and should be compiled with reference to HG/T20701.8-2000 and in accordance with the requirements of HG/T20702.6-2000. It is a work that is prepared by this major and requires the cooperation of other majors. For different special equipment, the degree of cooperation of other majors is also different.
For some key special equipment, due to its design requirements (such as special requirements for motors and power distribution, explosion-proof level: special requirements for materials, special requirements for control, etc.), it often involves related majors. Therefore, the schematics (equipment engineering drawings) and/or data sheets and related materials of these key special equipment should be submitted to the relevant majors for review. For general special equipment, since the engineering material selection regulations (material memorandum) provided by the material major have made clear provisions for material selection, there are fewer issues related to special materials involved in the design, so the drawings generally do not need to be submitted to the material major for review.
For special equipment that this major only provides equipment data sheets and is designed by the manufacturer (commercial), since all design work is the responsibility of the manufacturer (commercial), the equipment design data sheets prepared by this major should be submitted to the relevant majors such as chemical process, process system, instrumentation, and electrical (if any) for approval and countersigning. 3.3 Reviewing the quotation of manufacturers (commercial companies)
Reviewing the quotation of manufacturers (commercial companies) is one of the important tasks of this major. This major should make technical evaluation of the quotation of manufacturers (commercial companies) together with relevant majors. When several manufacturers (commercial companies) make quotations for the same equipment (set) at the same time, this major should complete the technical evaluation table and evaluation opinions on the quotation of the manufacturer (commercial company), and submit it to the person in charge of this major and this department for review according to the requirements of the quality assurance procedure, and then hand it over to the design manager, who will send it to the purchasing department as one of the bases for the purchasing department to decide on the ordering manufacturer (commercial company) of the equipment (set). 3.4 Manufacturer (commercial company) coordination meeting
The manufacturer (commercial company) coordination meeting (VCM) is held for key equipment. It is an important meeting to discuss and decide on the design, material selection, manufacturing, inspection and other related issues of the equipment with the manufacturer (commercial company). The meeting should be prepared mainly by this major, and participate in the whole process of the meeting from beginning to end. Before the meeting, the engineer and professional person in charge of the equipment design should prepare a detailed agenda for the technical part of the meeting and draft an invitation letter to the manufacturer in accordance with HG/T163
20701.12-2000 "Working Procedures and Instructions for Coordination Meetings of Professional Manufacturers of Containers, Heat Exchangers and Special Equipment". During the meeting, records should be kept and the technical part of the meeting minutes should be sorted out.
Other relevant professionals can participate in part according to the progress of the meeting and the content of the discussion. The relevant materials and inspection parts in the meeting minutes can be sorted out by the relevant professionals and then incorporated into the technical part of the meeting minutes. For general equipment orders, if necessary, the professional designers should also participate and be responsible for discussing and deciding relevant technical issues with the manufacturer (merchant). Under normal circumstances, there is no need to form a separate minute, and the results of the discussion on the relevant technical issues can be used as a supplementary clause in the order contract.
3.5 Ordering version of equipment schematic (equipment engineering drawing) The ordering version of special equipment schematic (equipment engineering drawing) is carried out after the equipment manufacturer (commercial) coordination meeting (VCM) and before the signing of the order contract, and is an important part of the technical documents of the order contract. The relevant agreement reached by the VCM meeting should be reflected on this version of the drawing. Generally, some supplements and modifications will be made to the inquiry drawing through VCM or equipment ordering. Therefore, in the case of many changes to the inquiry version of the drawing, it is necessary to publish a new version of the drawing (i.e., the ordering version) as the formal basis for ordering.
3.6 Review of the advance confirmation (ACF) drawing
The advance confirmation (ACF) drawing is a pre-provided drawing drawn by the manufacturer according to the requirements of the order technical documents. The drawing is signed by relevant personnel at all levels of the manufacturer (design, verification, and review). The review of the ACF drawing is generally undertaken by the designer and verifier who completes the equipment schematic (equipment engineering drawing) of this specialty. In order to better conduct the review, this work can be carried out in accordance with HG/T20701.6-2000 "Key Points for Review of Drawings of Container and Heat Exchanger Manufacturers". 3.7 Manufacturing version of equipment schematic (equipment engineering drawing) The manufacturing version of special equipment schematic (equipment engineering drawing) is a work started after this specialty receives the ACF drawing of the manufacturer (commercial) and reviews it. In addition to supplementing and modifying some graphics and data in this version of the drawing, the supplementary design conditions provided by the relevant professions in the detailed engineering design process should also be supplemented, such as the orientation of the pipe mouth, the orientation and elevation of the support, the supporting members or reinforcement plates to be pre-welded on the equipment, and the position of the fixed support of the horizontal equipment. In addition to being distributed to the relevant professions within the company (institute), this version of the drawing should also be sent to the manufacturer as a basis for the manufacturer to continue to complete the final confirmation (CF) drawing. 164
3.8 Review of the final confirmation (CF) drawing
The final confirmation (CF) drawing completed by the manufacturer is the final drawing delivered by the manufacturer to the production workshop for manufacturing. For the sake of prudence, our company still needs to conduct a final review to ensure that the manufacturer's drawings fully meet the order requirements. 3.9 Construction version of equipment schematics (equipment engineering drawings) The construction version of special equipment schematics (equipment engineering drawings) is made after our professional receives the CF drawings from the manufacturer (commercial) and does not expect any further modifications. If the equipment needs to be modified for some reason before manufacturing (it can only be carried out after obtaining the approval of both the buyer and the seller), these modifications should be reflected in the construction version of the equipment schematics (equipment engineering drawings). If no modifications or changes are made to the manufacturing version, just note "for construction version" in the modification column and sign the date, which means the publication of the construction version.
4 Other issues that need to be explained
4.0.1 When the contract between our company (institute) and the user clearly states that our company (institute) is responsible for the equipment construction drawing design, the relevant professionals should confirm and sign the inquiry version of the equipment schematic drawing (equipment engineering drawing) and/or the order version of the equipment schematic drawing (equipment engineering drawing) proposed by our professional. Our professional will design the equipment construction drawing based on the confirmed equipment schematic drawing (equipment engineering drawing). The working procedures are shown in Appendix B.
4.0.2 Design liaison
After the equipment is ordered, in order to facilitate design liaison, our professional can directly contact the manufacturer for technical matters after obtaining the consent of the design manager.
4.0.3 In the detailed engineering design stage, the equipment nozzle orientation conditions can be proposed by the pipeline professionals using the pipeline plane design drawing, or in the form of nozzle orientation diagram. 5 Appendix
Appendix A Special Equipment Professional Engineering Design Phase Work Procedure Diagram (Equipment Construction Drawing Design Completed by the Manufacturer) Appendix B Special Equipment Professional Engineering Design Phase Work Procedure Diagram (Equipment Construction Drawing Design Completed by the Company (Institute))
Design Manager
Start-up Report and Attachments
Chemical Process Specialty
Process Flow Diagram and Process Description
Material Balance Sheet
Process Data Sheet
Process System Specialty
Equipment Takeover Summary Sheet||tt| |Material major
Engineering material selection regulations
Engineering standards
Pipeline material major
Pipeline material classification table
Pipeline material design regulations
Equipment insulation paint regulations
Equipment insulation summary table
Layout major
Equipment layout drawing (various versions)
Instrument major
Instrument container connection diagram
Design manager
Prepare engineering design regulations
Participate in review or compilation||tt| |Engineering design regulations
Design manager, materialswww.bzxz.net
Inquiry version of equipment schematic
(Equipment engineering drawing)
Process, system, instrumentation, pipeline,
Pipeline machinery, pipeline materials, layout,
Materials, construction
Prepare inquiry technical documents
Participate in review or write
Material major
General technical regulations for equipment, engineering standards
Standards, procedure instructions
Design manager, materials
Appendix A||t t||Purchasing Department
Special Equipment Specialist
(Manufacturer
Prepare Inquiry Purchase Order or Technical Specification
Design Manager
Quotation Evaluation Opinion
Purchasing Department
Manufacturer
City Check Manufacturer's Quotation
Purchasing Department
Participate in Manufacturer's Technology
Manufacturer's Quotation
Related Manufacturers
Quotation Check
Materials and Related Professionals
Appendix A
Purchasing Purchasing department
Special equipment professional engineering design phase work process chart (equipment construction drawing design is completed by the manufacturer) User
Company price purchase order or technical specification
Design manager
Quotation evaluation opinion
Purchasing department
To fight for technical company
Design manager
Review the manufacturer's quotation
Participate in the manufacturer's technology
Quotation review
Materials and related majors
Manufacturer
Participate in the meeting related majors|| tt||VCM meeting minutes
Vendor coordination meeting (VCM)
Participating manufacturers
Coordination meeting preparation
Materials and related professional
Manufacturing plant
Caixun department
Equipment order requisition or
Technical specification
Design manager
Complete the order version equipment schematic (equipment engineering diagram) and data sheet
Order version equipment schematic (equipment engineering diagram) and data sheet
Process, System, instrument, pipeline, layout, pipeline machinery, pipeline materials, civil engineering, materials manufacturing, manufacturing version of equipment brief (equipment engineering drawing) or ACF drawing, process, system, instrument, pipeline, layout, pipeline machinery, pipeline materials, civil engineering, materials, reviewed ACF drawing, manufacturing version of equipment brief (equipment engineering drawing) procurement department, review manufacturer ACF drawings and materials
Complete storage plate-making equipment cylinder diagram (equipment engineering diagram)
Pipeline machinery major
Supporting components or reinforcement plates
Local load table
Equipment fixed support position
Purchasing department
ACF drawings and materials
Manufacturing plant
Pipeline major
Pipeline plane design drawing
Civil engineering major
Ladder, platform, etc.
Connecting components
Participate in the review of ACF Drawings
Materials and related disciplines
Purchasing department
CF drawings and materials
Manufacturer
Manufacturer
Construction version equipment schematic (equipment engineering drawing) and CF drawings
Process, system, instrumentation, pipelines,
layout, pipeline machinery, pipeline materials
Science, civil engineering, materials
CF drawings and materials with comments after review
Purchasing department
Reviews the manufacturer's CF drawings and materials
Completes the construction version equipment energy diagram
(equipment engineering drawing)
①Hold a VCM meeting when necessary. ②Complete the customized equipment schematic (equipment engineering drawing) and data sheet. This step is only required when the CF drawing materials and related professionals have more supplements and modifications to the inquiry drawings and data sheets. When there are regulations, the special equipment professionals will contact the manufacturer directly. ①When the contract stipulates that the equipment is purchased by the user at their own expense.
Complete the equipment construction drawing design by our company (institute) Procurement department
Equipment inquiry purchase list/technical specification
Design manager
Quotation evaluation opinion
Procurement department
Manufacturer quotation technical evaluation
Comparison table and evaluation opinion
Design manager
Review the manufacturer's quotation
Materials and related majors
Manufacturer
Participate in the meeting related majors
VCNMeeting minutes
Vendor coordination meeting (VCM)
Materials and related disciplines
Xiong Zaochang
Purchasing department
Equipment construction drawings
Process, system, instrumentation, pipeline,
Layout, pipeline machine core, pipeline materials, civil engineering, materials
Equipment order requisition/technical specifications
Design manager
Complete the order version of the equipment diagram (equipment engineering diagram) and data sheet
Pipeline machinery specialty
Supporting components or reinforcement plates|| tt||Local load table
Equipment fixed support position
Pipeline specialty
Pipeline plane design drawing
Civil engineering specialty
Stairs, platforms, etc.
Connecting components
Complete equipment construction drawing design
Paper review and countersign
Process, system, instrumentation, pipe construction,
Layout, pipeline machinery, pipeline materials, civil engineering, materials
Manufacturing plant
Design manager
Purchasing department
①Convene a VCM meeting when necessary.
②Complete the order version of the equipment diagram (equipment engineering drawing) and data sheet. This step is only required when there are more supplements and modifications to the inquiry drawings and data sheets.
③When the purchase contract has clear provisions.
③When the contract stipulates that the user is responsible for the purchase of the equipment.
Design manager
Start-up report and attachments
Chemical process major
Process flow chart and process specification
Material balance sheet
Process data package
Process system major
Equipment takeover summary sheet
Material major
Engineering material selection regulations
Engineering standards
Pipeline material major
New classification table of pipeline materials
Pipeline material design regulations
Equipment insulation paint regulations
Equipment insulation summary table
Buying major
Equipment layout diagram (various editions)
Instrument major
Instrument container connection diagram
Project planning manager
Editor engineering design regulations
Participate in review or compilation
Material major
Engineering design regulations
Design manager, material
Inquiry version equipment diagram
(Equipment engineering Cabinet)
process, system, instrumentation, pipeline,
pipe making machinery, pipeline materials, cloth stacking,
materials, civil engineering
prepare sea price technical documents
participate in the review or preparation
general technical regulations of equipment, engineering standards
procedure instructions
investment manager, materials
Appendix B
special equipment professional engineering design stage work
completed by our company (institute) equipment construction drawings procurement department
Equipment Inquiry Purchase Request/Technical Specification
Design Manager
Quotation Evaluation Opinion
Purchasing Department
Important Technical Analysis
Design Manager
Review of Manufacturing Quotation
Purchasing Department
Manufacturer Quotation
Related Manufacturers
Participate in Manufacturer Technical
Quotation Review
Materials and Related Professionals
Manufacturer Coordination
Materials and Related Professionals
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