This standard specifies the basic parameters, types, dimensions and markings, technical requirements, load-bearing capacity and selection methods of single-stage conical envelope cylindrical worm reducers. This standard reducer is mainly suitable for metallurgy, mining, lifting, transportation, chemical industry, construction and light industry. The speed of the reducer worm shall not exceed 1500r/min. The working environment temperature of the reducer is -40~40℃. When the working environment temperature is lower than 0℃, the lubricating oil must be heated to above 0℃ before starting or a lubricating oil with a low freezing point should be used. The reducer worm shaft can run in both forward and reverse directions. JB/T 5559-1991 Conical envelope cylindrical worm reducer JB/T5559-1991 Standard download decompression password: www.bzxz.net
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Machinery Industry Standard of the People's Republic of China Conical surface enveloping cylindrical worm reducer Subject content and scope of application JB/T 5559.-. 91 This standard stipulates The basic parameter type, size and marking, technical requirements, load-bearing capacity and selection method of Guangzhou's single-stage cone-enveloped cylindrical worm reducer (hereinafter referred to as the reducer). This standard reducer is mainly suitable for industries such as metallurgy, mining, lifting, transportation, chemical industry, construction and light industry. The speed of the reducer worm does not exceed 1500r/min. The working environment temperature of the reducer is 40°C + 40°C. When the working environment temperature is lower than 0(°C, the lubricating oil must be heated to () or above or use low freezing point lubricating oil before starting. The worm shaft of the reducer runs in both forward and reverse directions. 2 Reference standards GB191 GR 699 GB1095 GB 1176 GB1184 GB 1801 GB 3077| | tt | Conditions Shape and position tolerances, specified tolerances and fit dimensions for unspecified tolerances up to 500mm Hole, shaft tolerance zone and fit Alloy structural steel technical conditions Gray iron castings GB10085||tt ||GB10087 Basic parameters of cylindrical worm transmission Basic tooth profile of cylindrical worm Accuracy of cylindrical worm and worm gear GB10089 GB11368 Gear Transmission cleanliness JI32759 General technical conditions for mechanical and electrical product packaging JB35558 Worm reducer loading test method 3 type, size, mark 3.1 Type and full size 3.1.1KWU reducer The assembly type and external dimensions should comply with the requirements of Figure 1, Figure 2, Table 1, and Table 2. 3.1.2 The assembly type and external dimensions of the KWS reducer should comply with the requirements of Figure 3, Figure 4, Table 3, and Table 4. 3.1. The assembly type and overall dimensions of the 3KW () reducer should comply with the requirements of Figure 5, Figure 6, Table 5, and Table 6. Approved by the Ministry of Mechanical and Electronic Industry of the People's Republic of China on August 14, 199207.01 for implementation 317|| tt||Model KwUI32 KWU 40 KWU50 KWU63 KWU80 KWU100 Model||tt ||KWU32 KwU 40 KwU50 KwU63 Kwu80 KwU100 518 32||tt| |40 50 80 100 135 16 18 20.5 21.5 27 3 110 130 146 175 210 78|| tt||84 98 118 146 165 B 88 98||tt| |120 11 170 200 de 16j6 20 j6 22j6 30j6 38k6 40k6 JB/T 5559--9 4-d Bolt diameter Assembly type||tt ||Figure 1 Table 1 C 75 85 100 115 140||tt ||170 28 36 58 58 82 75 82 100 120 143 170 8 10 12 10 12| |tt||15 16 20 24 18 22.5 24.5 33||tt ||43 H 36 45 48 60 71 80 . 80 95 105 136 158 190 II Ca| |tt||R 124 156 182 223 270 324 1||tt ||86 105 23 t M5 M6 M8 M10 M12 M12 1. 43 49 57 84 95 t 12j6 14j6 16j6 18j6 22j6 24j6 25 25|| tt||28 28 36 36 mm Quality (without oil) 3.5 16 28 .13 Model KWU 125 Kwl: 160 KWU180 KwU 200||tt ||KWU225 KWU 250 Model KWU 125 KU 160 Kwu180 KWU200 KWU225|| tt||Kwu 250 IF c 125 160 180 200 225||tt ||250 35 45 48.5 51.5 51.5 59 B 270 325 368 410 450 500 1 218 276| |tt||300 324 342 374 B 245 295 325||tt ||350 380 415 d 55m6 65mg 75m6 80m6 90m6 JB/T 5559--91 4-d. 螺自生 运动型式(F-带高式) IIF 图2 表2 c||tt| |220 270 290 315 350 435 t 82 105 105 130 130 100m6 165 C 210 255|| tt||280 295 325 355 16 18 20 22||tt| |' 25 28 h 32 40 45 50 55 65 t 59 69 79.5 85 95 106|| tt||E H 112 140 160 170 190 200||tt| |L2 215 266 280 321 337 390 418 524 578 623 690 765 1. 202 242 267| |tt||299 320 343 ds M16 M16 M20 M20||tt ||M24 M24 L 125 157 167 185 198 219 32k6 42k6 43k6 48k6 48k6 55m6 58 82| |tt||82 82 82 82 nm 劉 10 12||tt ||1 1 14 1 部分(不含油) ke 70 130| |tt||180 247 301 406 519 4-r: 螺梓进得 型 KwS32 KWS40 KwS50 KwS 63 KwS 80 KwS 100 电影||tt| |KwS32 KWS40 KWS50 KwS 63 KwS8O Kws100 520 a 32 10 50 63 80 100 d 16j6 20j6| |tt||22j6 30j6 38k6 40k6 3 105 120 140||tt ||160 195 230 28 36 36 58 58 82 B 157 193 225 269 331 384 5| |tt||6 8 8 10 JB/r5559—91 H 图3||tt| |表3 13 66 84 87 111 140 164 f: 15 22.5 24.5 33 1 43 85 95 120 140 160 190 I 80 95 105|| tt||128 158 190 81 101 118 146 176||tt| |205 . 86 105 123 c 56 76 87 99 125 149 1. 44 50 58 63| |tt||85 96 c: 12j6 [Aj6 16j6 18j6 22j6| |tt||24j6 1 12 15 16 20 24 电影型式|| tt||25 25 28 28 36 36 H 63||tt| |71 75 100 112 印 6 8 tt. M M6 M& Mlt M12 M 13 1 20.3| |tt||2·1. 27 m 118 1 165 质地不命油: kg||tt| |4--d.. 螺梓进得 型 号 KWS125 KwS 160 KwS180 Kw$ 200||tt| |KwS 223 KwS 250 model KwS 125 KwS160 KwS180 KWS200 KWS225||tt ||KWS250 125 d 160 180 200 225 250 55m6 65m6 75m6 80n16 9omG 100m6 3 290 350| |tt||390 43 470 525 82 105 105 130||tt ||130 65 501 605 690 739 815 895 f2 16 18 20 22 25 28 JB/T 5559-—91| |tt||图4 表4 B 211 245 280 300 325| |tt||365 59 69 79.5 85 95 106 245||tt ||300 330 370 380 430 215 266 280 321 337 390 272 360 385 120 165 510| |tt||202 242 267 299 320 343 VF VIF||tt ||193 235 255 275 300 345 1. 125||tt| |155 167 185 198 219 电影型式(I-带高剧) . 32k6 A2kG 45k6 48k6 48k6 55m6 32 40 45| |tt||50 55 58 82 52 82 82 82||tt ||H 140 180 190 200 225 250 VIF 1 12 14 14 16 ME ME M20 M20| |tt||M24 M24 35 45 18.5 1.5 51.5 59||tt ||mm||hh||1.||hh||218||hh||27||hh||30||hh||321||hh||3||hh||374||hh| |质凰(不舍洒) kg 82 15m 21t 278 365 : 80 321 型 号 KWO32 KO40 KW50 KWO63 Kwo80| |tt||Kw100 握号 KO32 KWO40 KwO50 KwO 63 KwO80 KwO 100 522 32 40 50 63 80 100 13.5|| tt||16 18 20.5 24.5 27 B 97 110||tt| |130 146 175 210 78 84 98 118 146 165 3 88 98 120 140 170 200|| tt||d: 16j6 20j6 22j6 30j6 38k6 40k6 JB/T5559- 91. |tt||85 100 115 140 170 28 36 36||tt ||58 58 82 C 75 82 100 120 145 170 5 6 8 10 12 10 12| |tt||16 20 24 18 22.5 24.5 33 41||tt ||H 90 112 132 160 200 250 80 95 105 136 158 190 C 82 H. 126 156 189 221 270 339 86 105 123|| tt||ct MS M6 M8 MIO M12 M12 t.||tt ||43 -19 57 65 84 9. t 12j6||tt ||14j6 16jt 18j6 22j6 24j6 2 25 25 28 28 36 36 min 道作(不含油) kg 3.8||tt ||7.5 1 17 29.5? 号 KwO125 KW0160 KW0180 KwO200 KWO225 KW25 125|| tt||160 180 200 225 250 35 45 48.5||tt| |51.5 515 59 IL F B 270 325 368 410 450 500 L 218 276 300 324 342| |tt||374 8 245 295 325 325 380 415||tt ||d: 55m6 65m6 73m6 80m6 90m 100m6 JB/T5559—91 4-d C 220 270 290 315 350 435 t:| |tt||82 105 105 130 130 165 C 210||tt ||255 280 295 325 355 16 18 20 22 28 32 40 15 55 65 t 59| |tt||69 79.5 85 95 106 H 315 385||tt ||435 175 530 600 215 266 280 321 337 390 #24 32 $95 645 720 800 202 242 267 299 320 343 XR M20 M20|| tt||M24 M24 125 155 167 185 198 219||tt| |32k6 12k6 45k6 48k6 18k6 55 116 8 8 82 82 82 82 irn 1. 1.4 I + -4 .6 通话(含汕) kg 75 138 192 261| |tt||330 450 523 3.2型→与最好 3.2.1凯速器电视 JB/T5559||tt| |91 KWU· 斗轮在斗轮之之的黑面面省圆柱斗柱减速器;KwS- KwO- 自速器;- worm rod 在眇轮于的黑面面省圆柱 worm rod 金速器。 Alphabet's meaning: K·\- 自行球转追廓的K形; W- 金老自车凉器 电视设计斗油在斗轮之之.之苹.之年Us,0-- 3.2.2凯速器手机 |tt||4 basic parameter 4.1 4.2 16020—IF JB/T 5559--91 standard号 第二种电影型式、带师式 公称传动比i=20 中心分α=160 mm 斗油在斗轮之事的锻面包美圆柱方油凯速器凯速号公传公式代代的实施合合公称传动了的可以,宝圆柱比代号应电影表代的可以。表? 中心分代号| |tt||中心比& mm 传动比代号 传动比: 7.5 32 2||tt ||10 2 40 3 50 3 12.5 4 63 15 5 80 表8 5 20 6 100 160 ) 7 30 180 8 10 10 200 11| |tt||226 5 12 250 10 60 4.4凯速器斗治副前定利生:中心The distance of ≥40mm worm rod conforms to the requirements of GB10085.基度麦廓应电影(B10087的设计,麦廓parameter a. h. c. 麦长高微了h。*=1;| |tt||顶隙发动C\=0.2; 砂轮产形角α=20° 4.5.25 时花节生线线设计的右旋。||tt| |524 5 technology requirements 5.1机体与端盖 JIB/T5559 91 5.1.1机体与端盖materials应电影GB9439中HT200's provisions, 如使用共他material,其machinery performance 应不低HT200。 5.1.2 Machine body与端盖不可有夹渣、红孔、疤松、裂纹等建造参度。5.1.3 Machine body与端盖应时间时时方法。5.1.4 料杯、料轮开了孔的在线公差带、可以公差及天生维粉度应电影表9的结表表9 圆柱度www.bzxz.net 名 称 图度孔 尺时公差带 H? 7级 长心线同長度||tt ||GB1184 7级 端面与长线线 电影度 8级 电视费粉R pam||tt ||1.6 5.1.5. The verticality of the axis of the two bearing holes of the machine body, along the width direction of the worm gear bearing hole, its measurement value should comply with the provisions of Table 10, Table 10 center distance rm verticality 32 26 40 31 36 63 39 80|| tt||50 100 54 125 54 5 The limit deviation of the center distance of the bearing hole (main,). Values ??shall comply with Table 11. 5.1. 6 Table 11 center distance mm 5.1.7 The body is small enough to leak oil 30 50 31| |tt||5.2 Worms, worm gears and worm gear shafts >50~80 37 ≥80~~120 44 160|| tt||6t3 180 60 200 64 120~~180 50 225| |tt||64 fam n 3- 180 - 250 38 5.2.1 The worm material adopts 20CrMnTi. heat treatment specified in GB3077 And mechanical performance requirements should comply with the provisions of Table 12. It is allowed to use other materials with comparable or higher mechanical properties, such as 20CrMnMo, etc., and grind the tooth surface of the carburized and quenched worm. The depth of the effective hardened layer afterward is 0.15 to 0.3 times the modulus, and there must be no cracks. Table 12 Steel number 20CcrMnTi Heat treatment Carburizing, quenching, Tempering i N /mm 1080 9 N/mm2 835 % 10 45||tt| |Hardness Degree Tooth south 56-~ 62 HRC Min. core 30HRC Note: As long as the center distance α≤50mm, the worm material is allowed to comply with the requirements of GB699 Carbon purple structural steel or alloy structural steel specified in GB3077. Such as 14. steel, 10Cm, etc., the worm tooth surface is high-frequency quenched, and the hardness is 18~55HRC. 5.2.2 The worm gear shaft is made of 45 steel specified in GB699 or other materials with equivalent mechanical properties. The tempered hardness is 217255H135.2.3 The worm gear rim material is made of tin bronze ZCuSn10P1 specified in GB1176. It is cast with a centrifugal iron mold. The casting must not have slag inclusions or shrinkage. 525 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.