HG/T 2491-1993 Rubber hose for automobile water supply HG/T2491-1993 Standard download decompression password: www.bzxz.net
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Chemical Industry Standard of the People's Republic of China Automobile Water Delivery Rubber Hose 1 Subject Content and Scope of Application HG/T2491-93 Replaces HG4-549-82 This standard specifies the specifications, dimensions, technical requirements, test methods and inspection rules for automotive water delivery rubber hoses. This standard applies to water delivery hoses for automotive engine cooling systems and heating systems. The operating temperature of medium and light-duty rubber hoses is -30℃~110℃; the operating temperature of automotive rubber hoses is -40℃~120℃. 2 Reference standards GB/T528 Determination of tensile properties of vulcanized rubber and thermoplastic rubberGB/T531 Test method for Shore A hardness of vulcanized rubber GB/T1682 Test method for brittle temperature of vulcanized rubber Test method for hot air aging of rubberbzxz.net GB/T3512 GB/T5562 GB/T5563 GB/T9571 GB/T9573 Physical test method for rubber layer of hose Hydraulic test method for hose Rubber and plastic hoses under static conditions Evaluation of ozone resistance Method for measuring dimensions of rubber and plastic hoses and hose assemblies GB9574 Ratio of test pressure, bursting pressure and design working pressure of rubber and plastic hoses and hose assemblies GB/T9576 Guide for selection, storage, use and maintenance of rubber and plastic hoses and hose assemblies GB/T9577 Marking, packaging and transportation rules for rubber, plastic hoses and hose assemblies HG/T2185 Appearance quality of rubber hoses 3 Product structure, shape and specifications and dimensions 3.1 Structure Hoses are divided into two categories according to their structure: pure rubber hoses and rubber hoses with added layers. 3.2 Shape Hoses are divided into two categories: straight and special-shaped. 3.3 Specifications, dimensions and tolerances The inner diameter, wall thickness and allowable tolerance of the hose shall comply with the provisions of Table 1. If otherwise required, it shall be determined by the manufacturer and the user through consultation. Approved by the Ministry of Chemical Industry of the People's Republic of China on July 5, 1993 and implemented on December 1, 1994 3.4 Length and tolerance HG/T2491-93 Wall thickness and tolerance Pure rubber hose The length and tolerance of the hose are shown in Table 2, Length (mm) Tolerance, % Below 65 3.5 Product marking Marking content :Name, specification, standard number marking example: Automotive water delivery rubber hose 4 Technical requirements Reinforced hose Below 200 Below 400 HG/T2491 025×1000 Wall thickness and tolerance Pure rubber hose 400~1000 Standard number 4.1 Appearance Should meet the requirements of HG/T2185. If there are special requirements for the appearance quality of the hose, it can be determined by negotiation between the supply and demand parties. 4.2 The physical and mechanical properties of the rubber compound and the finished hose shall comply with the provisions of Table 3. Reinforced hose Above 1000 Physical properties of hose Hardness, Shore A, degree Tensile strength, MPa Elongation at break, % Brittle temperature, -30℃ (passenger car -40℃) HG/T2491-93 Ozone resistance, (50±5) mPa, (70±2) h×(40±2)℃Tensile strength change rate, % Hot air aging 110℃×72h (passenger car 120℃×72h) Elongation at break change rate, % Hardness Change Adhesion strength, kN/m Burst pressure, MPa Test L force, 0.1MPa, change rate of outer diameter, % Note: ①No adhesion strength test for hoses with inner diameter of 19mm and below Pure hose Reinforced hose Inner rubber layer No cracks No cracks Below +20 Outer rubber layer ②Under standard atmospheric pressure (101kPa) and 273K, a concentration of 1pphm is equivalent to a partial pressure of 1.01mPa, and 50mPa is equivalent to 50pphm. Test method Appearance quality inspection shall be carried out in accordance with HG/T2185. Product specification and size measurement shall be carried out in accordance with GB/T9573. Hardness test shall be carried out in accordance with GB/T531. 5.4 Tensile performance test, according to GB/T528. 5.5 Elastic temperature test, according to GB/T1682. 5.6 Ozone resistance test, according to GB/T9571. Hot air aging test, according to GB/T3512. 5.7 5.8 Adhesion strength test between hose layers, according to GB/T5562. Hydraulic test, according to GB/T5563 and GB9574. 5.9 6 Inspection rules 6.1 The appearance and dimensions of hoses shall be checked one by one according to the provisions of 3.3 and 4.1 of this standard. 6.2 The quality inspection department of the manufacturer shall conduct batch inspection of hoses. The quantity of each batch shall not exceed 5,000. Each batch of products must be accompanied by a quality certificate before leaving the factory. 6.3 Select one specification from each batch of hoses as a representative, and select one of them to check the various properties according to the provisions of Table 4, and do it once a month. HG/T2491-93 6.4 If the tested performance is unqualified, double samples should be taken from the batch of hoses. If one item or one sample is still unqualified after retesting the unqualified items, the batch of products will be unqualified. Marking, packaging, transportation and purchase and storage According to GB/T9576 and GB/T9577, if there are special requirements, they shall be agreed upon by the supply and demand parties. Additional remarks: This standard is proposed by the Science and Technology Department of the Ministry of Chemical Industry of the People's Republic of China. This standard is under the jurisdiction of the Rubber Hose Sub-Technical Committee of the National Technical Committee for Standardization of Rubber and Rubber Products. This standard was drafted by the Rubber Factory of Jilin Chemical Industry Corporation. The drafters of this standard are Ma Wenqin, Wang Lijie, Wang Baozhu, Sun Guizhen and He Yunji. This standard adopts the Japanese Industrial Standard JISD2602-1982 "Automobile Water Hose". Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.