SY 5493-1992 Fracturing Equipment Type and Basic ParametersSY5493-1992 Standard Download Decompression Password: www.bzxz.net

SY5493-92, Petroleum and Natural Gas Industry Standard of the People's Republic of China
Types and Basic Parameters of Fracturing Equipment
Published on September 17, 1992
Ministry of Energy of the People's Republic of China
Implementation on February 1, 1993
1 Subject Content and Scope of Application
Types and Basic Parameters of Fracturing Equipment of Petroleum and Natural Gas Industry Standard of the People's Republic of China
This standard specifies the types, basic references and scope of fracturing equipment for oil and natural gas wells. This standard applies to the configuration of ground equipment for fracturing construction of onshore oil and natural gas wells. 2 Terminology
2.1 Sand-to-liquid ratio
The volume ratio of proppant to sand-carrying fluid.
2.2 Additives
Chemical agents added to fracturing fluid.
2.3 Binder ratio
The volume ratio of additive to sand-carrying fluid.
2.4 Absorption index
The amount of liquid absorbed by oil and gas layers per unit time and unit pressure. 3 Equipment parameters and connections
3.1 Pressure level
The maximum working pressure is: 110, 105, 70, 50MPa. 3.2 Sand-liquid ratio
Greater than 45/100.
3.3 Connection joints
The main matching dimensions of the pipeline joints between units (cars) are shown in Appendix A (Supplementary) Note: Appendix A (Supplementary) is not applicable to 140MPa equipment. Equipment range and quantity
According to the assembled power of the fracturing pump, it is divided into 2 groups (see Table 1). Table 1
Unit name
Fracturing pump unit
Sand mixer
Manifold unit
More than 730kw
6 sets
1992-09-17 approved by the Ministry of Energy of the People's Republic of China Assembled power of each fracturing pump
SY549392
12 sets
2 sets
1 set
1993-02-01 implementation
Unit name
Instrument vehicle
Sand pulling vehicle
Liquid tank vehicle
Fixed liquid model
Fracturing pump unit
5.1 Type
5.1.1 According to the mode of transportation
a. Car-mounted type:
b. Car-mounted type.
5.1.2 According to the transmission mode, it can be divided into
a. Hydraulic transmission;
b. Mechanical transmission.
5.1.3 According to the operation mode, it can be divided into
b. Car-mounted operation;
b. Remote control operation.
5.1+4 Fracturing pump type
Lanzhou single-acting horizontal piston pump.
5. 2 Basic number of meals
SY 5493-92
Each fracturing pump installed power
More than 730kW
1 set
5.2.1 Maximum working pressure, 140, 105, 70, 50MPa.5.2.2 Nominal value of water power: see Appendix B (reference)5.3 Main components
See Appendix C (reference).
Sand mixer
6.1 Type
6.1.1 According to the mode of transportation, it can be divided into: vehicle-mounted type,
b. Shaker-mounted type.
6.1.2 According to the sand transporting method, it can be divided into: a. spiral sand transporting
b. other sand transporting methods.
6.1:3 According to the transmission mode, it can be divided into
. Mechanical transmission;
b. Hydraulic transmission.
6.1.4 The operation mode can be divided into
, platform operation;
b. Remote control.
More than 360kw
6.1.5 According to the sand filtering mode, it can be divided into
: Hydraulic and mechanical combined type:
h. Hydraulic mixed type.
6.1.6 Additive device
Chlorine. Three liftings and one thousand,
b. Two wet and one dry.
6. 1.7 Sand pump and water pump
Mouse, sand pump, open impeller centrifugal pump,
b. Water pump, centrifugal.
6. 2 Basic parameters
Maximum sand transport volume
Cash collection discharge pressure
Sand pump displacement
m*/min
Sand ratio
6.3 Main components
See Appendix ℃ (reference part).
7 Manifold unit
Car mounted
b. Skid mounted.
7. 2 Basic parameters
SY 5493-92
0.50~0.30
Total displacement of sand pump construction is greater than or equal to 1. 5 times the total displacement of fracturing pump construction is greater than 45/100
a. The maximum working pressure of high-pressure manifold is: 140, 105, 70, 50MPa; b. The maximum working pressure of low-pressure manifold is: 1MPa. 7.3 Main parts
See Appendix C [reference parts).
8 Vehicle only
8.1 Type
Vehicle mounted.
8.2 Environmental turbulence
8 2. 1 Temperature: -20~445℃.
8.2.2 Relative humidity: less than 90%.
8. 3 Measurement parameters
See Table 3.
Casing pressure
Pipe pressure
Absorption index
L/(min)
Binder ratio
Sand-liquid ratio
Hourly flow
tn'/min
Cumulative flow
Cumulative sand volume
SY5493—92
0~-86400
0～999
0/100~-80/100
0/100~100/100
0~~1013
Note: 1) It is the range of worm wheel flowmeter.
2) It is the range of electromagnetic flowmeter.
8.4 Remote control device of fracturing pump unit
See Table 4.
Power machine start and normal stop
Overpressure alarm and automatic stop
Overspeed alarm and automatic stop
Transmission shift and hydraulic end selection
Energy stop
Throttle control
Recording method
Curve recording and digital printing
Digital printing
Power machine speed
Pipeline pressure test
Display method
Electric digital real-time display
Power machine fault alarm
Transmission fault alarm
Pump fault alarm
Transmission lock indication
8.5Main components
See Appendix C (reference).
8.6Installation position of instruments and meters
See Appendix D (reference).
Sand transporter
9.1 It should be a self-unloading sand transporter.
9.2 The sand hopper has two capacities of 10 and 8m2.
SY5493—92
During construction, the height of the sand hopper outlet end face from the ground should not be less than 1.2m. 10 Liquid tanker
The liquid tank should be a horizontal tank, and the capacities of the liquid tank are 12.50, 10.00, and 7.50m2. 10.2
SY5493--92
Appendix A
Main matching dimensions of pipeline joints
(Supplement)
The main matching dimensions of pipeline joints are shown in Figures A1 to A3S
SY 5493--92
32/H2 -8×SS3
Maximum working pressure
Nominal water power
1050～600
SY5493—92
Appendix B
Nominal water power of fracturing pump unit
Test piece)
600~360
360-260
Main screw parts of C1 pressing ticket unit
SY5493—92
Appendix C
Each unit (vehicle ) Main components
(reference parts)
Power machine, transmission mechanism, fracturing pump, fracturing pump suction system (including low-pressure hose and connector), fracturing pump discharge system (including high-pressure pipeline, high-pressure active elbow and connector), loading chassis, main components of C2 sand mixer unit
Power machine, transmission system, mixing system, liquid supply system, sand transport system, operating system, metering system, discharge system, pipelines and connectors connecting manifold unit and liquid truck, chemical liquid and dry powder adding system, loading chassis. The main components of the C3 manifold unit
high-pressure and low-pressure manifolds, crane (car-mounted), pressure test pump, loading chassis, well-entry pipeline, high-pressure joint and movable head, low-pressure joint; wellhead protector and ball thrower.
Main components of C4 instrument vehicle
Instruments, communication system, on-site monitoring system, alarm device, vehicle-mounted generator set, remote control device for fracturing pump unit, and terminal output equipment.
Pressure sensor
Radioactive source and detector
SY5493---92
Instrument installation location
Test piece)
Sand mixing truck (worm wheel flow crown meter)
High pressure Yuhui (electromagnetic flow base meter)
Sand mixing truck sand pump outlet pipelinebzxz.net
Additional instructions:
This standard is proposed and managed by the National Technical Committee for Standardization of Petroleum Drilling and Production Equipment and Tools. This standard was drafted by the Lanzhou General Machinery Factory of the Ministry of Machinery and Electronics. The main drafter of this standard is Zhu Jianshi
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