This standard specifies the terminology, types and parameters, basic technical requirements, assembly quality requirements, safety requirements, inspection rules, and marking and packaging of winches. This standard applies to winches used in forestry production for logging, loading and unloading, rafting, river pushing, river discharge, and arranging. GB/T 15103-1994 Technical conditions for winches GB/T15103-1994 Standard download decompression password: www.bzxz.net

National Standard of the People's Republic of China
Technical Conditions
Winches for forestry-Technical requirements1Subject Content and Scope of Application
GB/T 15103-94
This standard specifies the terminology, types and parameters, basic technical requirements, assembly quality requirements, safety requirements, inspection rules, and marking and packaging of winches.
This standard applies to winches used for logging, loading and unloading, squaring, river pushing, river exit, and arranging in forestry production. 2 Reference standards
Packaging, storage and transportation pictorial symbols
GB 191
GB/T3811 Crane design specifications
GB/T13384 General technical conditions for packaging of electromechanical products LY1097 Rules for naming and model compilation of wood production machinery products ZBB96015 Test methods for winches
3 Terms
3.1 Winches for forestry A type of forestry machinery that uses a power machine to drive a drum to wind a wire rope to lift or move loads such as trees and wood. Main-drum
The drum with the largest lifting or pulling capacity on the winch that completes the main operation. 3.3 Rated traction nominal pull
The maximum average traction of the wire rope on the drum is the rated traction of the drum; the rated traction of the main drum is the rated traction of the winch.
3.4 ​​Wire rope speed The speed at which the wire rope is wound into or out of the drum under various working conditions of the winch. 3.5 Rope capacity
The maximum length of a wire rope of a certain diameter after it is fully wound on the winding drum according to the specified requirements. 3.6 Winding drum
A drum that continuously winds in the wire rope to transmit power while rotating. One end of the wire rope must be fixed on the drum. The winding drum is generally a cylindrical smooth drum.
3.7 Frictional drum
A drum that transmits power by using the friction between the tensioned wire rope and the drum surface. The two ends of the wire rope are connected in a ring. The friction drum is generally a hyperbolic drum.
Approved by the State Administration of Technical Supervision on June 27, 1994.
Implemented on January 1, 1995.
Type and parameters
4.1 Type
GB/T15103-94
4.1.1 According to their uses, winches are mainly divided into ropeway winches (JS series) and loading winches (JZ series); ropeway winches are mainly used as driving devices for forest aerial ropeways and wire rope ground logging; loading winches are mainly used as driving devices for loading, unloading and log collection in forest farms and timber yards.
4.1.2 According to the type of power machine, winches are divided into two types: electric motor drive and internal combustion engine drive. 4.1.3 According to the chassis structure, winches are divided into towed and self-propelled. 4.1.4 According to the main accessories, winches are divided into two types: with steel frame and without steel frame. 4.1.5 According to the operation mode, winches are divided into two types: remote control and non-remote control. 4.2 Parameters
The main technical parameters of winches are: number of drums, rated traction, wire rope speed, and rope capacity. The parameter values ​​of basic winches should comply with the provisions of the following table.
Parameters of JS series and JZ series basic winchesMain drum parameters
Winch series
JS1-15
JS2-15
JS3-15
JS2-30
JS3-30
JS2-60
JS3-60
JZ1-15
JZ2-15
JZ2-30
Number of drums
Rated traction
Not less than
Wire rope speed
Note: For winches with rate friction drum as main drum, the rope capacity of the winding drum can be less than the specified value in the table. 4.3 Model
4.3.1 The model of the winch shall be compiled in accordance with the provisions of LY1097. 4.3.2 Method of indicating the model of the winch
Showing the standard broadcast zero net
Rope capacity
Not less than
4.3.3 Example of winch model
GB/T 15103—94
Variant code (such as A, B, C)
Rated traction force (kN)
Number of drums
Type code:
D—Indicates motor drive (not marked for internal combustion engines)X—Indicates self-propelled (not marked for towing)Www.bzxZ.net
G—Indicates with steel frame (not marked for without)Y——Indicates remote control (not marked for non-remote control)Series code:
JS—Indicates ropeway winch
JZ—Indicates loading winch
The model of the self-propelled single-drum ropeway winch driven by an electric motor with a rated traction force of 8kN is JSDX1-8. a.
The model of the towing double-drum loading winch driven by an internal combustion engine with a rated traction force of 15kN is JZ2-15. b.
The self-propelled three-drum cableway winch with steel frame and remote control and driven by an internal combustion engine with a rated traction of 30kN variant A is of type JSGY3-30A.
5 Basic technical requirements
5.1 The technical performance of the winch shall comply with the requirements specified in this standard and shall be manufactured in accordance with the drawings and technical documents approved by the prescribed procedures. 5.2 The general technical requirements of the power machine, other purchased parts and parts not specified in this standard of the winch shall comply with the relevant current national standards and industry standards.
5.3 When the winch adopts an internal combustion engine as the power machine, it shall be equipped with a low-temperature starting auxiliary device according to the user's requirements. 5.4 The main structure of the winch shall meet the following requirements: 5.4.1 Each drum must have an independent clutch and brake mechanism. 5.4.2 The reliability of the drum clutch and brake operation shall be guaranteed. 5.4.3 For ropeway winches, when the number of drums is more than two and the rated traction is more than 15kN, the transmission system shall not be less than 3 speed gears, and there shall be a drum forward and reverse transmission mechanism. 5.4.4 The structure of the ropeway winch should be able to be equipped with a friction drum, or a split friction drum can be installed on the winding drum. 5.5 The service life of the winch before the first overhaul shall not be less than 4000h. 5.6' Selection of materials for main parts:
5.6.1 The materials for the main parts of the winch should be able to withstand the specified load of the whole machine and be safe and reliable. 5.6.2 When the outermost wire rope of the winch is subjected to the rated traction, the stress of the main parts of the machine shall not be greater than 40% of the material yield limit or 28% of the material breaking limit.
5.6.3 The design of the connection between the winch drum support and the base must take into account the possibility of the wire rope breaking at the nominal diameter of the corresponding layer of the drum; in this case, the allowable stress shall not be greater than 90% of the material yield limit. 5.6.4 The design of the winch body must take into account the maximum torque and braking torque of the power machine, and the calculated allowable stress shall not be greater than 80% of the material yield limit.
5.7 The selection of matching wire ropes shall comply with the provisions of 4.4.2.2 of GB/T3811 on the calculation and selection of wire rope diameters. 41
The following reduction net
Also allowed to go ahead
6 Assembly quality requirements
GB/T15103-94
6.1 All parts and components can be assembled only after they have passed the inspection; purchased parts must have a certificate of conformity, otherwise they should be inspected according to the corresponding standards and can only be assembled after they have passed the inspection.
6.2 The assembly of the working cylinder of the hydraulic system of the winch shall be tested for sealing under the rated pressure, and the pressure drop shall not exceed 5% of the rated pressure within 3 minutes.
6.3 When the air compressor stops supplying air to the pneumatic system of the winch, and a drum works for 30 minutes, the pressure drop shall not exceed 12% of the rated pressure.
6.4 The radial runout of the working surface of the drum brake (wheel) and clutch (wheel) after assembly shall not exceed 1/2000 of the corresponding diameter.
6.5 For the belt-type drum brake and clutch, the contact spots on the joint surface shall be evenly distributed, the two joint surfaces shall be completely separated, and the gap shall be uniform.
6.6 After the drums of the ropeway winch are braked 4 times continuously within 2 minutes of idling at the highest speed, the temperature rise of their brake drums (wheels) shall not exceed 60℃.
6.7 The exterior of the winch should be sprayed with eye-catching paint that is different from the forest environment, and the non-processed inner surface should be painted with oil-resistant paint. 7 Safety requirements
7.1 The manufacturing, testing and use of the winch should comply with the relevant labor safety regulations. 7.2 The battery on the winch should be placed in a separate container (the closed container should be equipped with an exhaust device), and it is strictly forbidden to place it under the driver's seat. 7.3 The rotating parts of the winch, such as the open transmission mechanism and the universal joint transmission shaft, should have protective covers. The exposed rotating parts such as the outer edge of the drum end plate should be painted red.
7.4 The exhaust pipe of the internal combustion engine should be equipped with a muffler. 7.5 The operating mechanism, seat and driver's cab of the winch equipped according to user needs should meet the general requirements of ergonomics: the pedal operating force of the operating mechanism shall not exceed 250N, and the manual operating force shall not exceed 150N. 7.6 The noise at the driver's ear when the winch is running under heavy load in the forest area should not exceed 100dB(A). 7.7 The winch should have safety protection facilities for the driver, such as protective nets, etc. 8 Inspection rules
8.1 The winch should be tested in accordance with the provisions of ZBB96015. 8.2 The winch should be inspected according to the quality classification regulations and can only be shipped after passing the inspection. 8.3 Under the premise that the user complies with the storage, installation and operating procedures of the instruction manual, the manufacturer shall ensure that the winch meets the requirements of this standard. And implement three guarantees within one year from the date of shipment. 8.4 If the user has special requirements for the winch, the manufacturer and the demander can negotiate and inspect and accept it according to the signed contract. 9 Marking, packaging and storage
9.1 The winch shipped from the factory should have a product label fixed in a prominent position. The content of the product label includes: trademark, product name, manufacturer name, model, main technical performance (maximum average traction force of the main reel, wire rope speed, rope capacity), number, and date of shipment. 9.2 The speed gear control of the winch should have the handle control position mark, and each oil filling port should have a clear mark. 9.3 The winch should be packaged in accordance with GB/T13384, and the outer wall of the packaging box should be painted with storage and transportation diagrams in accordance with the relevant provisions of GB191. 9.4 When the winch leaves the factory, it should be accompanied by: certificate of conformity, instruction manual, packing list, list of random spare parts and accessories and other relevant information. 9.5 Anti-rust measures should be taken before storage of the winch, and it should be stored in a ventilated, dry warehouse without acid, alkali and other corrosive substances. 42
GB/T 15103--94
Additional instructions:
This standard is proposed by the Ministry of Forestry of the People's Republic of China. This standard is under the jurisdiction of the National Technical Committee for Standardization of Forestry Machinery. This standard is drafted by Beijing Forestry University. The main drafters of this standard are Shen Ruizhen, Gao Shuanglin and Chen. From the date of implementation of this standard, the original professional standards ZBB96012-86 "Winches Types and Parameters" and ZBB96014-86 "Winches, Technical Conditions" will be invalid.
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