SY/T 0403-1998 Oil pump unit construction and acceptance specification
Some standard content:
Standard for the construction and acceptance of oil pump sets in the petroleum and natural gas industry of the People's Republic of China
Specification for construction ancacceptance of oil pump set
SYT 040398
Editor: China National Petroleum and Natural Gas Pipeline Engineering Company No. 1 Approval Department: State Administration of Petroleum and Chemical Industry Petroleum Industry Press
Beijing, 1999
1 General
2 Installation preparation
Foundation inspection and acceptance
Unpacking inspection and acceptance
Installation alignment
Anchor bolts, washers and grouting
Uninterrupted iron installation
Pump set joint base installation
Pump installation alignment
Motor installation alignment
Group installation alignment
Trial operation
Completion acceptance
Appendix A
Oil pump Disassembly inspection of the group
Disassembly inspection and assembly of centrifugal pumps
Inspection of electric motors
Description of standard words and terms
Construction and acceptance specifications for oil pump groups
Document description
Document of the State Administration of Petroleum and Chemical Industry
State Petrochemical Administration (1999) No. 93
Notice on the approval of 45 oil and gas industry standards including the "Construction and Acceptance Specifications for Oil and Gas Pipeline Line Projects"
China National Petroleum Corporation:
The draft of 45 oil and gas industry standards including the "Construction and Acceptance Specifications for Oil and Gas Pipeline Line Projects" submitted by your company for approval has been approved by our bureau and is now published. Number:
Mandatory standards
SY 0401--98
SY 0453--98
SY 5131-1998
SY 6360-1998
Recommended standards
SY7I 0318-98
Specifications for construction and acceptance of oil and gas pipeline projects (instead of SYJ4001-90)
Standards for quality inspection and assessment of oil construction projects Oilfield gathering and transportation pipeline projects (instead of SY4053-93)
Safety regulations for radiation protection of radioactive logging for oil (instead of SY5131-87)
Safety regulations for polymer production in oilfields
Technical standards for seismic isolation of oil flotation equipment
SY /T 0319---98
SY/T 0320-98
SY/T 037998
SY/T 040398
SYT 040498
SYT 0414—98
SY/T 044398
SY/T 044498
sYr 046998
Technical standard for inner anticorrosion layer of liquid epoxy coating for steel storage tanksTechnical standard for outer anticorrosion layer of chlorosulfonated polyethylene for steel storage tanksTechnical standard for outer anticorrosion layer of coal tar enamel for steel pipelines (replaces SY/I0079—93)
Specification for construction and acceptance of oil pump assembly
(replaces SY) 4003-90）
Heating furnace construction and acceptance specification
(replace SYJ4004-90)
Technical standard for polyolefin adhesive tape anticorrosion layer of steel pipeline (replace SYJ4014-93)
Technical standard for atmospheric pressure steel welded storage tanks and pipelines (replace SYJ4043--89)
Technical standard for magnetic particle inspection of atmospheric pressure steel welded storage tanks and pipelines (replace SYJ 4044-89)
Quality inspection and assessment standard for oil field steel containers and heating furnaces (replace SYT4069-93)SYT 0510-1998 Steel butt welding pipe fittings (replace SY751087SY/T5072-1998 General technical conditions for oil type vehicles (replace SY SY/T5106-1998 General Technical Specifications for Packers in Oil and Gas Fields (replaces SY 5106-86) SY/T5170-1998 Specification for Steel Wire Ropes for Petroleum and Natural Gas Industry (replaces SY 517092) SY/T502891 SY/T5359-1998 Crude Oil Demulsifier SP169 (replaces SY5359-89) SY/T5367-1998 Calculation Method for Recoverable Oil Reserves (replaces SY5367-89) SY/T5550-1998 Narrow-core Sucker Rod (replaces SY/T5550-92) SY/T5566-1998 Low Energy Crude Oil Water Analyzer (replaces SYT 5566--93)
SY/T5629-1998 Classification and model compilation method of downhole tools for oil and gas production (replacing SY5629-93)
SYT6358-1998 Physical labor intensity classification for petroleum field operationsSYT6361-1998 Guidelines for health, safety and environmental management systems in oil and gas production and water injection mines
SYT6362-1998 Guidelines for health, safety and environmental management systems for downhole operations in oil and gas|| SY/T6363-1998 Technical requirements for unstable testSY/T6364-1998 Description method of reservoir fluid properties and distributionSY/T6365-1998 Determination method of original formation pressure and pressure system of oil and gas reservoirSY/T6366-1998 Main production technical indicators and calculation methods for oil field developmentSY/T6367-1998 Inspection, maintenance, repair and restoration procedures for drilling equipmentSY/T6368-1998 Inspection of anti-corrosion layer of underground metal pipelines Leakage meter SY/T6369-1998 Core oil and water saturation tester SY/T6370-1998 Core gas permeability tester SY/T6371-1998 General technical conditions for geophone tester SY/T6372-1998 CNC production well surface instrument SY/T6373-1998 Economic operation specification of power supply and distribution system in oil and gas fields SY/T6374-1998 Economic operation of mechanical oil production system SY/T6375-1998 Comprehensive utilization technology of energy in oil enterprises Guidelines SY/T6376-1998 General technical conditions for fracturing fluids SY/T6377-1998 Fish top printing operation methods SY/T6378-1998 Casing extraction and tie-back procedures for oil and water wells SY/T6379-1998 Performance evaluation method for granular profile control agents SY7T6380-1998 Performance test method for degelling agents for fracturing SY/T6381-1998 Thermal engineering determination of heating furnaces (replacing SY7505-87) The above standards shall be implemented from October 1, 1999. State Administration of Petroleum and Chemical Industry
March 3, 1999wwW.bzxz.Net
This specification is revised in accordance with the spirit of the notification of the document No. 33 of China National Petroleum Corporation (98) and the Basic Regulations for the Preparation of Standards to meet the needs of domestic construction acceptance and to align with international standards. This specification is edited by the Pipeline Senior Management of China National Petroleum Corporation and revised in conjunction with the China National Petroleum Corporation Public Engineering Technology Research Institute to the original (Long-distance Pipeline Oil Pump Group Construction and Acceptance Specification SY4003-90). Since then, the production level and technological content of domestic auxiliary oil pumps have been continuously improved. As far as installation is concerned, most of them are based on new machine installation. Therefore, this specification will also focus on the installation of the whole machine. In view of the actual situation that some updated pumps or partial inventory installations during construction require disassembly inspection, this is supplemented in the appendix. This standard is divided into 5 chapters and an appendix. The main contents include general provisions, installation preparation, installation alignment, trial operation, and acceptance inspection. Appendix A Disassembly inspection of oil pump group
During the revision process, this specification conducted on-site investigations and widely solicited opinions from relevant units in two ways: letter review and department review. Most of the modifications proposed by the oil and construction units were adopted. This standard is under the jurisdiction of the Shidu Engineering Construction Professional Standardization Committee, and China Petroleum and Natural Gas Pipeline Second Engineering Company is responsible for interpretation. The main editor of this standard: China Petroleum Pipeline Second Engineering Company. The participating units of this standard: Petroleum Engineering Technology Research Institute. The main drafters of this standard are Guo Yufu, Zhang Jikai, Zhang Hongyuan, and Mao Hong1.
1..1 In order to implement the national technical and economic policies in the construction and acceptance of oil pump groups, ensure the quality of engineering construction, and achieve advanced technology and economic rationality, this specification is specially formulated.
1.0.2 This specification applies to the installation and acceptance of crude oil pump groups. The oil pump used is a centrifugal oil pump. Other types of pumps should be implemented in accordance with the current relevant national and industry specifications.
1.0.3 When implementing this specification, the safety technology, labor protection and fire prevention requirements of the project must comply with the provisions of the current national standards and regulations. 1.0.4 This specification is the general requirement for the construction of oil pump units. If there are other requirements in the design drawings or equipment factory data, they should be implemented in accordance with their provisions. 1.0.5 For pump units or complete machines that have exceeded the manufacturer's quality assurance period and problems are found during the pre-installation inspection, if they need to be disassembled and inspected after being identified by the user unit, they should be disassembled and inspected and installed in accordance with the relevant provisions in Appendix A or according to the design requirements. 1.0.6 In addition to implementing this specification, the construction of oil pump units should also comply with the provisions of the current national mandatory standards.
2 Installation preparation
2.1 Foundation inspection and acceptance
2.1.1 When the pump unit foundation is handed over to the installation unit, the design technical documents, foundation rescue line sketch, scientific measurement records, foundation elevation, external scale and ground anchor bolt reserved dimensions measurement records should be available, and the process handover records should also be available. 2.1, 2 Before installing the pump unit, the foundation should meet the following conditions: 1 The strength of the foundation concrete should reach more than 80% of the design strength; 2 The foundation bearing surface should reserve the height of the pad, the reserved height is 4070mm, and the allowable deviation of the horizontality of the bearing surface for the entire length should be ±10mm; 3 The allowable deviation between the longitudinal and transverse center lines of the foundation and the design axis should be 10mm; The allowable deviation of the plane size of the foundation should be ±20mm; 4
5 The allowable deviation of the center distance of the embedded anchor bolts should be ±2mn, and the allowable deviation of the top elevation should be +chimm;
6 The center position of the reserved anchor bolt hole The allowable deviation should be 10mm, the allowable deviation of hole depth should be +20mm, and the allowable deviation of hole verticality should be ±20mm. 2.2 Unpacking inspection and acceptance
2.2, 1 Before the equipment is installed, the construction unit and the relevant personnel of the construction unit shall jointly inspect the equipment unpacking and check the following items:
1 The commodity inspection certificate, factory certificate, random technical documents, equipment drawings, vulnerable parts, random tools, etc. are complete and intact:
2 The surface of the equipment and accessories should be free of defects such as cracks, damage and rust. 2+2.2 After the equipment is unpacked and inspected, the spare parts and random tools should be registered and both parties shall learn. The spare parts shall be handed over to the construction unit and the random tools shall be handed over to the construction unit after the equipment installation work is completed, and the handover procedures shall be handled. 2
The oil transmission unit that meets one of the following conditions does not need to be disassembled and inspected before installation. The pump manufacturer does not require disassembly;
The date of manufacture is within the manufacturer's quality assurance period: the original seals of the pump inlet and outlet are intact, there is no abnormal sound when turning, and the appearance inspection is intact. When the motor has the following conditions, a core pulling inspection should be carried out according to Appendix A: the date of manufacture exceeds the manufacturer's quality assurance period; when the manufacturer has no quality assurance period, the date of manufacture exceeds one year: it is stored in an open field for a long time, or is soaked in water: the quality is suspicious after appearance inspection or electrical test; the open motor has suspicious phenomena after end inspection; there are abnormal phenomena during trial operation.
Note: If the manufacturer does not allow disassembly, if the situation described in this article is found, the manufacturer should be contacted for separate handling.
3 Installation and Alignment
3, 1. Anchor Bolts, Washers and Grouting
When installing anchor bolts, the following requirements shall be met: Anchor bolts shall be installed vertically:
The distance between the hook part of the anchor bolt and the foundation hole wall and the bottom of the hole shall be greater than 2
The rust, grease and dirt on the buried part of the anchor bolt shall be cleaned, and the threaded part shall be coated with clean grease and then covered with a protective sleeve: 4 The contact between the nut and the equipment base shall be good. After tightening the nut, the bolt must expose 3-5 pitches of the thread.
3.1.2 The specifications of anchor bolts, nuts and washers can be selected according to the following principles: 1 The material of the anchor bolts, small equipment uses Q235 steel, and large and medium-sized equipment uses 45 steel
2 The diameter of the anchor bolts shall be selected according to the anchor bolt hole diameter on the equipment base according to Table 3,1.2.
Relationship between the diameter of the anchor bolt and the hole diameter on the equipment base (mn)>13
The specifications of the inclined washers and flat washers used for installation shall comply with the provisions of Table 3.1.3. When the contact area between washers and between washers and foundation is checked by the coloring method, the contact surface shall not be less than 75% of the washers area. 3.1.5
When placing anchors, the following requirements shall be met: Table 3.1.3
Specifications of inclined anchors and flat washers
Inclined anchors [Smoke 3.1.3 (1
Flat washers [Figure 3.1.3 (2)]
The inclined washers and flat washers of each set of washers shall be used in conjunction with each other. The inclination of the inclined washers should be 1710→1/20. The minimum thickness of the cast iron flat washers is 20mm, and the minimum thickness of the steel flat washers is 10mm. 3. 2
(1) Anchor washers
Figure 3.1.3 Specifications of washers
(2) Flat washers
1 There shall be a set of washers on each side of the anchor bolts. The washers shall be located below the reinforcement of the equipment base and shall be close to the anchor bolts without affecting the grouting: 55
When placing anchors, the following requirements shall be met: Table 3.1.3
Specifications of inclined anchors and flat washers
Inclined anchors [Figure 3.1.3 (1
Flat washers [Figure 3.1.3 (2)]
The inclined washers and flat washers of each set of washers shall be used in conjunction with each other. The inclination of the inclined washers shall be preferably 1710→1/20. The minimum thickness of the cast iron flat washers shall be 20mm, and the minimum thickness of the steel flat washers shall be 10mm. 3. 2
(1) Anchor washers
Figure 3.1.3 Specifications of washers
(2) Flat washers
1 There shall be a set of washers on each side of the anchor bolts. The washers shall be located below the reinforcement of the equipment base and shall be close to the anchor bolts without affecting the grouting: 55
When placing anchors, the following requirements shall be met: Table 3.1.3
Specifications of inclined anchors and flat washers
Inclined anchors [Figure 3.1.3 (1
Flat washers [Figure 3.1.3 (2)]
The inclined washers and flat washers of each set of washers shall be used in conjunction with each other. The inclination of the inclined washers shall be preferably 1710→1/20. The minimum thickness of the cast iron flat washers shall be 20mm, and the minimum thickness of the steel flat washers shall be 10mm. 3. 2
(1) Anchor washers
Figure 3.1.3 Specifications of washers
(2) Flat washers
1 There shall be a set of washers on each side of the anchor bolts. The washers shall be located below the reinforcement of the equipment base and shall be close to the anchor bolts without affecting the grouting: 5
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