Some standard content:
ICS 73.120
Machinery Industry Standard of the People's Republic of China
JBT9044—1999
High gradient magnetic filter
High gradient magnetic filter1999-06-28 Issued
National Machinery Industry Bureau
2006-01-01 Implementation
8044-1995
The vehicle standard is a revision of the 7R18R005-R9 high gradient magnetic filter. The revision is made as follows: Material modification The main technical content has been changed:
From the date of implementation of this standard, it replaces 21880589 Appendix A of this standard is a reminder attachment.
This standard is issued by the National Mining Machinery Standardization Technical Committee, and the responsible units are: Yangzhou Machinery Research Institute, and the responsible persons are: Zigui, Zhang Li, Nianjun, Liu Sanheng, Huang Jialin. This standard was issued for the first time in January 1989.
1 Scope
Machinery Industry Standard of the People's Republic of China
High gradient magnetic filter
High gradient magnetic filterJB/T9044—1999
B J8B D05-9
This standard defines the product categories, technical requirements, test methods, safety rules, signs, labels, instructions for use, packaging, transmission and storage of water-cooled electric high-pressure devices. This standard is applicable to the use of high-pressure magnetic filters (hereinafter referred to as magnetic filters) remote source devices. See Appendix A (Appendix 1 of the standard for reference). The following standards contain texts that are used as standard clauses in this standard. When the standard is revised, the versions shown are all valid. All standards will be revised. The possibility of using the new versions of the following standards should be explored in the year of application of this standard: GB 150—1998
GB 19)—19P0
GB: 998182
GB door:1497—1985
GB/13323--1987
GB/T638S.1986
GB/T99G9.-1988
GB13306—1991
JB/T 16041998
3Product classification
Steel pressure vessels
Color-coded storage and transportation symbols
Basic test methods for low-voltage electrical appliances
Basic standards for low-voltage electrical appliances
Steel fusion welding butt joints, radiation loading and regeneration, classification, transportation, packaging, receiving and shipping labels
General provisions for instructions for use of industrial products
Mining machine product model control and standards
Magnetic filters are divided into two types: ordinary and X-type. Ordinary magnetic filters are equipped with a flushing water tank (see Figure 1). The frame can be made into two types: high-frame and low-frame. X-type magnetic filters are equipped with a flushing water tank (See Figure 2), the frame should be made into a low-frame type. 3.2 Model
The model should comply with the provisions of Jinwei T1604. The model indication method is approved by the State Machinery Industry Bureau on 1999-16-28, 2000-01-01 Zhangping
JBT9044-1999
Model: The mother X represents the frame or X type, the letter G represents the high type, and the letter no represents the low-frame type. The induction degree, dT
filter bed commercial degree, dm
one filter bed nominal diameter, dm
high ladder toilet type
magnetic remote service
3.3 Standard example
JB/T 9044—1999
) nominal diameter 20mm, bed height 15, magnetic induction intensity 0, commercial back-through type water-cooled outlet tower filter, cloud mark:
CAD-20-1.5-3G high-gradient magnetic filter
b: nominal diameter 20Umm: bed height 10mm, magnetic induction intensity 0.3T, low-profile ×-type water-cooled electric high-gradient magnetic filter, its mark:
CAD-20-1.5-X high-gradient magnetic filter
3.4 The basic parameters and dimensions of the magnetic filter shall comply with the provisions of the whole, Figure 2 and Table 1. Table!
Public French Phosphorus Energy Point Flow
High Quality Shop
CAI1 0.6-1 5-5G
CAD-1.S-1 S-SG : 150
CAD-J-1.5-3G
AT- 1S 3G
:A17.7-1.5 363
CAD-7-1.5-3
CAD-T-1.5-3X
CAD-I(-IS-3G
CAT 153
4: A1) 10 5 -3X
CA-I4-.-G
CA0-14-1.5-3
CAD111.51X
GAD-2010
:/F 201.532 (000
CAD-20-1.5-1X
CAD-281.5-3G
CADH 53 | | tt | DD
224 ()-1 4(XK)
Guanshan Yong's air intake method is the most commercial
flange
Lan's nominal
diameter
450.0K:-2 000.:30.6:0
e:360.00-4 000.0G
pressure
precious technique
1 brand common type light German instrument, seven! The "air cooling method" is set up by the user. The user can choose the gas flange given in the teaching. The production flow is expected to be tested on the non-machine gas water tank back
2 sound certification type aldehyde method. The ten machines are not usually produced by washing water. The washing water sales public inspection list and the city outlet water new ten are not set in the flow 3 route range of the most city work benefit inspection is 100. 3bzxZ.net
4 Technical requirements
JS/T 9044-1999
4. The magnetic filter shall comply with the requirements of technical standards and be manufactured in accordance with the specified procedures and specifications in the technical documents. 4.2 The magnetic filter shall be able to operate normally under the following conditions: a) The altitude shall not exceed 2000m;
) The ambient temperature shall not be less than 40°C and not less than 5°C; c) The average maximum relative humidity in most months is 90%, and the average minimum temperature in most months is 25°C; d) There is no rain in the pool;
! There is no place prone to shaking and impact: the surrounding medium has no explosion hazard, and there are no gases and dust that may cause corrosion and damage: 1) The acidity of the water passing through the magnetic filter group (2H value) is 6-8. 4.3 Water cooling line Cooling water should meet the following requirements: 1) The electrical conductivity of the water should not be higher than 50mS/m (when the temperature is 25℃, the pH value should be 6-8), the total hardness should be greater than 25% (1 degree is equivalent to 10m calcium oxide in water), the floating solid content should not be greater than 20m%, and it should not contain any foreign substances:
b) The inlet water temperature is 5-35%
c) The inlet water temperature is not greater than .3MPa:
) The allowable outlet water temperature
4.4 The structure of the magnetic filter should meet the following requirements: a) The treated water or flushing water should flow evenly through the service area of the bed: b) The treated water shall all pass through the filter medium:) The upper and lower sides of the filter bed shall be axially fixed
4.5 The weld marks and girth welds of the filter container of the magnetic filter with a nominal diameter greater than 15mm: local radiographic flaw detection, the deep flaw length shall not be less than 20% of the total weld length, among which the welds of the body, flange neck and sheath and the longitudinal cross-section must be inspected. 4.6 The filter container has been subjected to a pressure test, and the test pressure is .MP4.7 The magnetic field conductor should meet the following requirements:! The nominal diameter of the two specifications of the conductor is 6mm and 150mm. The magnetic induction value between the lines must not be less than 90% of the value at the center point:
b) The insulation level of the line should not follow the B level of GB/T1497: The gap and the distance between the line and the circuit should comply with the provisions of GB/T1497 for the installation category and pollution level 3; d! The insulation of the conductor should be guaranteed to withstand the 50Hz withstand test for 1m under the conditions specified in Table 2 without breakdown or flashover;
Electric room
> 6D-300
Test voltage
JE/T9044—999
e) When the cooling water conductivity is 50m18/m1 and the earth's magnetic field is the rated output voltage of the matching rectifier, the magnetic field leakage of the line diagram should not be greater than 20ma
f) Coil water test, the water grid must be no less than 85% of the rated reading of the pile, and no less than the average flow of the branch water circuit. 85% of the amount:
more) The coil cooling system should be able to withstand the water pressure test of 0.6MPa and maintain 15m without pressure drop or condensation leakage. 4. All exposed metal surfaces of the magnetic filter are coated with two layers of primer and two layers of surface paint. The film should be evenly coated and there should be no defects such as paint peeling, falling off, cracking and eyes.
4.9 After the magnetic leakage filter passes the factory inspection: the water in the coil and the filter container must be released and air is used. 4.10 The components of the magnetic filter include: main unit (with filter medium), matching rectifier, filter container, gasket, spare parts and sleeve equipment (matching required by the user)
5 Test method
5.1 The magnetic induction specified in Table 1 shall be measured at the filter space and center without filter medium using a pressure gauge with an accuracy of not less than 2.5.
5.2 The treated water volume specified in Table 1 shall be measured using a flow meter with an accuracy of not less than 4 and a range of not less than 2 times the measured flow rate. 5.3 For the measurement of the DC excitation power specified in Table 1, a DC current meter with an accuracy of not less than 0.5 shall be used, and the obtained power shall be converted to the value when the average coil temperature is 3°C. 5.4 For the measurement of the treatment pressure loss specified in Table 1, a differential pressure transmitter or U-tube pressure gauge with an accuracy of not less than 2.5 and a range of not more than 1.25MPa shall be used. 5.5 For the cooling pressure loss in Table 1 and the test force specified in 4.7g, a pressure gauge with an accuracy not lower than Class 2.5 and a range of .5-4.0 times the measured pressure shall be used for measurement.
5.6 The filter container shall be tested in the following manner:
For the radiation loss specified in 4.5, it shall be carried out in accordance with GBT3323. The longitudinal weld shall not be lower than Class II, the girth weld shall not be lower than Class I, and the butt weld between the embedded pipe and the body or head shall not be lower than Class II: b) For the pressure test specified in 4.6, the leakage direction specified in GB 150 shall be used for 57 electromagnets in the following manner:
Month! For the measurement of the micro-induction intensity specified in 4.7a), in the absence of differential filter media, use a Tesla meter with a protection level of not less than 2.5 to measure at the center and edge of the central cross-section of the filter bed space; 5) For the requirements specified in 1.7d), the requirements shall be carried out in accordance with the provisions of GB988. The accuracy of the instrument used shall not be less than +1.5. During the test, there should be no water in the water recorder or one end should be removed:) For 4.3 and 4.7. ) The conductivity in the filter should be measured with a conductivity meter with an accuracy of not less than 1.5: d) For the current measurement in 4.7), first short-circuit the selected water supply and the target, connect the cold water, add a DC voltage equal to the output voltage of the matching rectifier between the online smoke and fuel drive, measure the current and the conductivity of the cooling water, and calculate the leakage backwash according to the following formula:
2.5×102A
The accuracy of the current and voltage meter used should be less than 0.5, and the accuracy of the conductivity meter used should not be less than 1.5. 5.8 For the flow plate measurement in 4.7f), the sand table and [000m measuring tube should be used. The flow through the measuring tube should not be less than 90Um. 6 Inspection and testing
6.1 Inspection classification
The filter is divided into output! Inspection and testing form inspection. 6.2 Factory inspection
.1A/T9044—1999
6.! The overspeed filter must be inspected by the quality inspection department of the manufacturer before it can be shipped. When shipped, the document proving the quality of the product shall be attached immediately.
2.2 Factory inspection:
, the integrity and performance of the filter structure;) 4.5, 4.6, 4.7d, 4.7t), 4.7g) The magnetic induction in Table 1 6. Type or inspection
6.3.! When the magnetic filter is listed in the following conditions, the type inspection shall be carried out: a! When a new product becomes an old product and is transferred to another factory for production and appraisal: b) when there are major changes in product structure, materials, and technology after normal production; when a product is discontinued for a long time and then resumed production: e) when the results of an inspection are very different from the last inspection; 6.3.2 Type inspection items include all the requirements in this standard, .3.3 Type inspection results are from the outset! 7.1 Each microfiltration end shall be marked with a fixed product label in an appropriate and obvious position, and the type and size shall comply with the specifications of GBT13306 and indicate the following: a) Manufacturer's name and trademark: b) Product name and model: ) Main technical parameters: 1) Processed water volume: 2) DC excitation power, kW; 3) Quantity, kg; 4) Quantity, kg; 5) Quantity, kg; 6) Quantity, kg; 7.2 Each microfiltration end shall be marked with a fixed product label in an appropriate and obvious position, and the type and size shall comply with the specifications of GBT13306 and indicate the following: a) Manufacturer's name and trademark: b) Product name and model: ) Main technical parameters: 1) Processed water volume: 2) DC excitation power, kW; 3) Quantity, kg; 4) Quantity, kg; 5) Quantity, kg; 6) Quantity, kg; 7.3) Quantity, kg; 7.4) Quantity, kg;
7.2 The filter cover should be equipped with a product manual. The product manual should comply with the requirements of GB/T9969.1. 7.3 The packaging marks of the filter voucher should include the shipping packaging delivery and receipt marks, the packaging sequence mark, and the opening should comply with the provisions of GDT628B and GB19[.
Daily packaging, transportation and storage
8.1 The flushing tank and the magnetic cover of the filter with X-ray diffraction protection type can be packed separately. The coil and filter bed should be protected by snow capsule. 8.2 The outside of the packing should have obvious product marks and comply with the requirements of 7.3. The packaging inside should include: 1) Name of the goods leather and receipt document: || b) Name of the consignor and consignee of the consigning station; c) Name and number of the production station; d) Gross weight, storage weight, box number and overall dimensions; e) Center of gravity, lifting and destruction, storage and transportation diagrams and signs. 3 The magnetic filter is accompanied by the following technical documents: 1) Product qualification or quality certificate; b) Product instruction manual: c) Transfer order: d) Product general drawing, installation instructions, JB/F9044-1999 8.4 The random documents are packed into the material bag, and the bag is put into the packaging box with "Parts here" written on it. 8.5 The shipment of the magnetic filter meets the requirements of waterway and road transportation. The magnetic filter should be purchased in a sheltered and ventilated place to prevent rain, wind and sunlight. ,6
A1 Application and Capacity
189044-1999
Appendix A
(Prompt Capacity)
Usage
A1.1 Magnetic filter is used to remove particles floating in water with a particle size of 0.3-1500m. It is mainly used for mineral separation in water treatment. In water treatment, it is mainly used for sewage treatment, and is also used in nuclear power and thermal power generation.
A1.2 The energy parameters of the filter used for treating septic tank water are shown in Table A1.2 Processing method
Water content
Water content
Water content
Water content
Water quality
Water quality
Water quality
Water quality
Water quality
150-200
Note: The washing time in the description is different from the opening and closing time 42 Filter process flow
3 Water-air degassing
150-25°C
56-200
Before treating the sewage, the microfilter should remove the pollutants and coarse particles in the water. A2.1 Classification of filtration processes
Magnetic filtration processes can generally be divided into two categories according to the magnetic properties of the pollutants contained in the raw water: potential emulsion
iron pollution
virtual pollution
cold pollution
400-60G
a) The main impurities are magnetic impurities. For example, steel wastewater can be directly filtered into the magnetic filter: if it is necessary to remove some floating impurities, it should be treated with coagulation first, and then magnetic filtration; b. If the main impurities are non-natural floating impurities or ions, such as printing and dyeing wastewater, papermaking wastewater, axle and type wastewater, heavy metal ion wastewater, etc., it is recommended to use a coagulant or combined iron and oxygen co-precipitation method to treat it first, and then magnetic filtration. A2.2 Filter flushing
A2.2.1 Selection of ordinary micro-filters
4 2.2.1.1 The flushing methods of ordinary magnetic filters are divided into 1: 1) Water backwashing:
b) Air-water combined backwashing:
! Air-water mixed backwashing, orthogonal backwashing.
A2.2.1.2 The process of combined backwashing of gas and cement JD.T 9044—1999
The process is shown in Figure A1: Filter near process: ", avoid? [positive, valve 3 to valve 5. Backwash end process: valve 1, valve 2 are closed, valve 3 is opened, valve 4, valve 5 are opened after a few seconds. Brine
Cooling inlet
Business type competitive gradient acid bag filter working flow transfer A2.2.2X type magnetic filter flushing
X type magnetic filter single bed flushing method can be divided into two flushing: 1) Water backwashing, water tank trace gas only use three air inlets, the lower air inlet is not set: 6] Gas cement combined sequential washing, process composition diagram 2 scale rate shown, the water tank has an air inlet [1 lake Zhu
continuous inlet:
Figure A2X step high gradient magnetic filter working process has Figure 42.2.3 Mineral gas belt, continent
A2. 2. 3. 1[P gas chain
The volume of the return gas in the flow is consistent with the nominal volume of the flushing water specified in Table 1, the air pressure is 0.6Ma, 9
42.2.3.2 Pressure reducing valve
JB/T 904+-[999
The pressure reducing valve on the gas outlet pipe must reduce the pressure to n.2-0.1P: -3 music supplier: 06MPa pressure air is connected to the flushing water tank and magnetic filter,
A2. 2.3.3 Net
Pneumatic steel can be net, valve, pneumatic reading market can be used to adjust the electric avoidance, in addition, can also be equipped with gas meter flow through the evil section of the manual valve:
3 through the medium
.1 Ling service by reading the medium made of stainless steel magnetic material, metal and two products, security and reverse process: car plate net, steel wire Liu, car out of steel wool, biting Zhao, etc., A3, 2 quality wire through, through the number of poor results will make the bed cleaning due to poor. Use Ding to adjust the sewage, Xian with a certain quality, the medium wire cross-section and the same blood machine when recording the hundred diameter: filling rate 4\. For separation, use special water treatment or some other medium. Two media can be used at the same time. According to the gradual appearance of the medium, from large to small, from bottom to top, try and fill it. A3.3 When the medium is used for several days and the filtration effect cannot meet certain requirements: it needs to be removed from the magnetic separation: use magnetic water, wash with hydrochloric acid or other detergents, and then replace the medium with new medium after cleaning.
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