title>GB 5023.5-1997 Polyvinyl chloride insulated cables of rated voltage 450/750V and below Part 5: Flexible cables (cords) - GB 5023.5-1997 - Chinese standardNet - bzxz.net
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GB 5023.5-1997 Polyvinyl chloride insulated cables of rated voltage 450/750V and below Part 5: Flexible cables (cords)
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Standard ID:
GB 5023.5-1997
Standard Name: Polyvinyl chloride insulated cables of rated voltage 450/750V and below Part 5: Flexible cables (cords)
This part specifies in detail the technical requirements for polyvinyl chloride flexible cables (cords) with rated voltages up to and including 300/500V. All cables shall comply with the corresponding requirements specified in GB 5023.1, and cables of various types shall comply with the special requirements specified in this part. GB 5023.5-1997 Polyvinyl chloride insulated cables with rated voltages up to and including 450/750V Part 5: Flexible cables (cords) GB5023.5-1997 Standard download decompression password: www.bzxz.net
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1 General 1.1 Scope National Standard of the People's Republic of China Polyvinyl chloride insulated cablesof rated voltages up to and Including 450/750 VPart 5:Flexible cables (cords)GB 5023- 5—1997 1dt IEC 227-5: 1979 Amendment No. 1:1987 Amendment No. 2: 1994 Replaces GB5023.3—85 Part 5 of this standard specifies in detail the technical requirements for polyvinyl chloride flexible cables (cords) of rated voltages up to and including 300/500 V. All cables shall comply with the corresponding requirements specified in GB5023.1, and various types of cables shall comply with the special requirements specified in this part. 1.2 Referenced Standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T2951.1—1997 General test methods for cable insulation and sheath materials Part 1: General test methods Section 1: Measurement of thickness and overall dimensions - Mechanical properties test GB/T 2951.2—1997 General test methods for cable insulation and sheath materials Part 1: General test methods Section 2: Thermal aging test methods General test methods for cable insulation and sheath materials GB/T 2951. 4—1997 Part 1: General test methods Section 4: Low temperature test General test methods for cable insulation and sheath materials GB/T 2951.61997 Part 3: Special test methods for polyvinyl chloride mixtures Section 1: High temperature pressure test - cracking resistance test GB/T2951.7-1997 General test methods for cable insulation and sheath materials Part 3: Special test methods for polyvinyl chloride mixtures Section 2: Weight loss test - thermal stability test GB/T3956-1997 Cable conductors GB 5023.1-1997 Vinyl chloride insulated cables with rated voltages of 450/750V and below Part 1: General requirements GB 5023.2-1997 Polyvinyl chloride insulated cables with rated voltages of 450/750V and below Approved by the State Administration of Technical Supervision on July 30, 1997 and implemented on September 1, 1998 GB 5023. 5—1997 Part 2: Test methods GB/T12666.2—90 Fire test methods for wires and cables Part 2: Vertical fire test methods for single wires and cables 2 Flat copper-covered flexible wires 2.1 Model 227IEC41(RTPVR). 2.2 Rated voltage 300/300 V. 2.3 Structure 2.3.1 Conductor Number of cores: 2 cores. Each conductor shall consist of multiple strands of twisted or complex strands, and each strand shall consist of one or more flattened copper wires or copper alloy wires spirally wound on a rope made of cotton yarn, amide rope or similar materials. The conductor resistance shall not be greater than the value specified in column 5 of Table 1. 2.3.2 Insulation The insulation extruded on each conductor shall be a PVC/D-type polyvinyl fluoride mixture. The insulation thickness shall conform to the value specified in column 1 of Table 1. The insulation resistance shall not be less than the value specified in column 4 of Table 1. 2.3.3 Insulated core cabling The conductors shall be placed in parallel and extruded with insulation. There shall be a groove on both sides of the insulation between the conductors to facilitate separation of the insulated cores. 2.3.4 Dimensions The average dimensions shall be within the limits specified in columns 2 and 3 of Table 1. 2.4 Tests Compliance with the requirements of 2.3 shall be checked by the tests and tests specified in Table 2. 2.5 Guidelines for use In normal use, the maximum conductor temperature is 70°C. Note: Other guidelines are under consideration. Table 1227 Comprehensive data of IEC41 (RTPVR) type flexible wire Insulation thickness specified value Electrical performance test Conductor resistance Average overall dimensions 2-2×4-4 3. 5×7. 0 Minimum insulation resistance at 70C Table 227 Test items for IEC41 (RTPVR) type flexible wire Test items Finished cable 2000V voltage test Continuous insulation resistance at 70C Structural dimension inspection Test type Maximum conductor resistance at 20C Test method GB (GB/T) 5023. 1 and 5023. 2 Article number Structural inspection Insulation thickness measurement Dimension measurement Insulation mechanical properties Tensile test before aging Tensile test after aging Weight loss test High temperature pressure test Low temperature elasticity Insulation low-temperature bending test Thermal shock test Test items Mechanical strength of finished cable Bending test Load breaking test Non-flame retardation test 3 Flat non-sheathed flexible cord 3.1 Model 227 IEC 42 (RVB). 3.2 Rated voltage 300/300 V. 3.3 Structure 3.3-1 Conductor Core: 2 cores, GB 5023. 5-1997 Table 2 (end) Test type Conductors shall comply with the requirements of the 6th conductor specified in GB/T3956. 3.3-2 Insulation The insulation extruded on each core conductor shall be a PVC/D-type polyvinyl chloride mixture. The insulation thickness shall comply with the value specified in the second column of Table 3. The insulation resistance shall not be less than the value specified in the fifth column of Table 3. 3.3.3 Insulated core cabling Conductors shall be placed in parallel and extruded with insulation. There shall be a groove on both sides of the insulation between the conductors to facilitate the separation of the insulated cores. 3.3.4 Overall dimensions The average overall dimensions shall be within the limits specified in columns 3 and 4 of Table 3.3.3.4 Tests The inspection and tests specified in Table 4 shall be used to check whether the requirements of 3.3 are met. Test methods GE (GB/T) Article number Inspection and manual T test 8. 1. 3. 1 3.5 Guidelines for use In normal use, the maximum temperature of the conductor is 70'℃. Note: Other guidelines are under consideration. GB 5023. 51997 Table 3227Comprehensive data of IEC42 (RVB) type flexible wireConductor nominal cross section Electrical performance test Conductor resistance Specified value of insulation thickness Average overall dimensions 2.5×5. 0 3. 0×6. 0 3-2×6.4 Table 4227 Test items for IEC42 (RVB) type flexible cordTest items 2000V voltage test on insulated core 2000V voltage test on finished cable Insulation resistance at 70℃ Structural dimension inspection Structural inspection Insulation thickness Dimension measurement Insulation mechanical properties Tensile test before aging After aging Tensile test Weight loss test High temperature pressure test Low temperature elasticity and impact strength Insulation low temperature bending test Insulation low temperature impact test Thermal shock test Mechanical strength of finished cable Flex test Insulation core tearing test Non-flame retardation test 4 Indoor decorative open circuit soft wire 4.1 Model 227 IEC 43 (SVR) 2 Rated voltage Test type Minimum insulation resistance at 70℃ Ma·km Test method GB (GE/T) 5023.1 and 5023-2 2951- 2 2951-7 Article number Inspection and manual test B- 1. 3. 1 300/300 V. 4.3 Structure 4. 3. 1 Conductor Number of cores: 1 core. GB 5023.5—1997 The conductor shall comply with the requirements for the 6th conductor specified in GB/T 3956. 4.3.2 Insulation The insulation shall be a PVC/D-type polyvinyl nitrile mixture. The insulation shall consist of two layers and shall be extruded over the conductor simultaneously. The color of the outer layer of insulation shall be in sharp contrast to the inner layer and shall be bonded to the inner layer of insulation. The combined thickness of the inner and outer layers of insulation shall conform to the values specified in columns 3 and 4 of Table 5, and the thickness of each layer of insulation at any point shall not be less than the value specified in column 2. The insulation resistance shall not be less than the value specified in column 6 of Table 5. 4.3.3 Identification of flexible cords The preferred color of the outer layer is green. 4.3.4 Outside diameter The average outside diameter shall not be greater than the upper limit specified in column 5 of Table 5. 4.4 Tests Compliance with the requirements of 4.3 shall be checked by the tests and tests specified in Table 6. 4.5 Guidelines for use In normal use, the maximum conductor temperature is 70°C. Note: Other guidelines are under consideration. Table 5227Comprehensive data of IEC43 (SVR) type cableConductor Nominal cross section Thickness of each insulation layer Minimum value Total insulation thickness Minimum value Total insulation thickness Average value Average outer diameter Table 6227Test items of IEC43 (SVR) type cableTest items Electrical performance test Conductor resistance Finished cable 2000V voltage test Insulation resistance at 70℃ (Note) Structural dimension inspection Structural inspection Inner insulation thickness measurement (only check the minimum thickness) Outer insulation thickness measurement (only check the minimum thickness) Total thickness measurement (Note) Outer diameter measurement Insulation mechanical properties Tensile test before aging (Note) Tensile test after aging (Note) Test type Minimum insulation resistance at 70℃ Mn·km Test method GB(GB/T) 5023. 1 and 5023. 2 Article number Inspection and manual test 8. 1. 3.1 Weight loss test (Note) Test items High temperature pressure test (forward) Low temperature elasticity Low temperature bending test (Note) Thermal shock test (Note) Non-flame retardation test GB 5023.5—1997 Table 6 (end) Test type Test method GB(GB/T) 2951-4 Note: Because the double-layer insulation is extruded with the same material at the same time, the combined insulation should be tested and evaluated as one layer of insulation. 5 Light polyoxyethylene sheathed flexible cord 5.1 Model 227 IEC 52(RVV). 5.2 Rated voltage 300/300 V. 5.3 Structure 5.3. 1 Conductor Number of cores: 2 and 3 cores. The conductor should meet the requirements of the 5th conductor specified in GB/T 3956. 5.3.2 Insulation The insulation extruded on each conductor shall be a mixture of PVC/D-type polyvinyl chloride. The insulation thickness shall comply with the value specified in column 2 of Table 7. The insulation resistance shall not be less than the value specified in column 6 of Table 7. 5.3.3 Insulated core cabling Round flexible cord: the insulated cores shall be twisted together, flat flexible cord: the insulated cores shall be placed in parallel. 5.3.4 Sheath The sheath extruded on the insulated cores of the cabling shall be a mixture of PVC/ST5 type polyvinyl chloride. The thickness of the sheath shall comply with the value specified in column 3 of Table 7. Article number The sheath is allowed to fill the gaps between the insulated cores and constitute a filling, but shall not adhere to the insulated cores. The insulated cores are allowed to be covered with an isolation layer after cabling, and shall not adhere to the insulated cores. The finished round flexible cord shall actually be a round cut surface. 5.3.5 Overall dimensions The average outer diameter of round flexible cords and the average overall dimensions of flat flexible cords shall be within the limits specified in columns 4 and 5 of Table 7. 5.4 Tests Compliance with the requirements of 5.3 shall be checked by the tests and tests specified in Table 8. 5.5 Guidelines for use In normal use, the maximum temperature of the conductor is 70°C. Note: Other guidelines are under consideration. Number of conductor cores and nominal dispersion Electrical performance test Conductor resistance GB 5023. 5—1997 Table 7 227 Comprehensive data of IEC52 (RVV) type flexible cord Insulation thickness Specified value Sheath thickness Specified value Average overall dimensions Table 8 227 Test items for IEC52 (RVV) type flexible cord Test items 1500V voltage test on insulated core 2000V voltage test on finished cable Insulation resistance at 70℃ Structural dimension inspection Structural inspection Insulation thickness measurement Sheath thickness measurement Overall dimensions measurement Average value Ellipse Insulation mechanical properties Aging Pre-tension test Tension test after aging Weight loss test Sheath mechanical properties Tension test before aging Tension test after aging Weight loss test High temperature pressure test Low temperature elasticity and impact strength Low temperature bending test for insulation Low temperature bending test for sheath Low temperature impact test for finished cable Test type Minimum insulation resistance at 70°C MO·km GB(GB/T) 5023.1 and 5023.2 2951-2 Article number Inspection and manual test 8. 1.3.1 Thermal shock test Test items Mechanical strength of finished cable Flex test Non-flame retardation test 6 Ordinary polyvinyl sheathed flexible cord 6.1 Model 227 IEC 53 (RVV). 6-2 Rated voltage 300/500 V. 6.3 Structure 6.3.1 Conductor Number of cores: 2, 3, 4 or 5 cores. GB 5023. 5—1997 Table 8 (end) Test type The conductor shall meet the requirements of the fifth conductor specified in GB/T 3956. 6.3.2 Insulation The insulation extruded on each core conductor shall be a mixture of PVC/D-type polyvinyl chloride. The insulation thickness shall comply with the value specified in column 2 of Table 9. The insulation resistance shall not be less than the value specified in column 6 of Table 9. 6.3.3 Insulated core and filler (if any) together form a continuous round flexible cord: the insulated core and filler (if any) shall be twisted together Flat flexible cord: the insulated cores shall be placed in parallel. Test method GB(GB/T) 2951-6 12656-2 For two-core round flexible cords, the gap between the insulated cores may be filled alone or with a sheath. Any filler shall not adhere to the insulated core. 6.3.4 Sheath The sheath extruded on the insulated core shall be a mixture of PVC/ST5-type polyvinyl chloride. The sheath thickness shall comply with the value specified in column 3 of Table 9. Article number The sheath is allowed to fill the gaps between the insulating cores and constitute a filling, but it should not adhere to the insulating cores. The insulating cores are allowed to be wrapped with an isolation layer after being cabled, and they should not adhere to the insulating cores. The finished round flexible cable should actually have a circular cross-section. 6-3.5 Overall dimensions The average outer diameter of the round flexible cable and the average overall dimensions of the sector-shaped flexible cable should be within the limits specified in columns 4 and 5 of Table 9. 6.4 Tests Compliance with the requirements of 6.3 should be checked by the tests and tests specified in Table 10. 6. 5 Guidelines for use In normal use, the maximum temperature of the conductor is 70'℃. Note: Other guidelines are under consideration. Number of conductor cores and nominal cross-section Electrical performance test Conductor resistance GB 5023.5—1997 Table 9227Comprehensive data of IEC53 (RVV) type flexible cordInsulation thickness Specified value Sheath thickness Specified value Average overall dimensions Limit Upper limit 3.8×6. 0 227Test items for IEC53 (RVV) type flexible cordTest item Insulated core is subjected to voltage test according to the specified insulation thickness1 500 V for 0.6 mm and below 2 000 V for greater than 0.6 mm V Finished cable 2000V voltage test Insulation resistance at 70℃ Structural dimensions Structural inspection Insulation thickness measurement Sheath thickness measurement Dimension measurement Average value Ellipsometric degree Insulation mechanical properties Tensile test before aging Tensile test after aging Test type Minimum insulation resistance at 70℃ Mn·km Test method GB(GB/T) 5023.1 and 5023. 2 5023-1 Article number Inspection and manual test 6-1.3. 1 Weight loss test Mechanical properties of sheath Tensile test before aging Tensile test after aging Weight loss test Non-pollution test High temperature pressure test Test items Low temperature elasticity and impact strength Low temperature bending test for green insulation Low temperature bending test for sheath Low temperature impact test for finished cable Thermal shock test Mechanical strength of finished cable Bending test Non-flame retardation testbZxz.net GB 5023. 5—1997 Table 10 (end) Test type Test method GB(GB/T) 2951-6 Article number B. 1. 3. 1 Tip: This standard content only shows part of the intercepted content of the complete standard. 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