This standard specifies the product classification, technical requirements, test methods, inspection rules and marking, packaging, transportation and storage of glass bottle rinsers. This standard applies to glass bottle rinsers that rinse new bottles or recycled bottles and remove trademarks after soaking (hereinafter referred to as "products"). QB/T 1590-1992 Glass Bottle Rinser QB/T1590-1992 Standard download decompression password: www.bzxz.net

Light Industry Standard of the People's Republic of China
Glass Bottle Rinser
1 Subject Content and Scope of Application
QB/T1590—1992
This standard specifies the product classification, technical requirements, test methods, inspection rules and marking, packaging, transportation and storage of glass bottle rinsers. This standard applies to glass bottle rinsers that rinse new bottles or recycled bottles and remove trademarks by soaking (hereinafter referred to as "products"). 2 Reference standards
Packaging storage and transportation pictorial signs
GB/T 1911
GB/T6388 Transport packaging delivery and receipt signs
GB/T7311 Method for compiling packaging machinery modelsJB/T8 Product labels
JB/T2759 General technical conditions for packaging of electromechanical products 3 Product classification
3.1 Product series
The product series are divided into the following categories according to the number of spray times in the bottle: 5, 7, 9, and 11. 3.2 The method for compiling product models shall be in accordance with the provisions of GB/T7311, and shall consist of two parts: the main model and the auxiliary model, which shall be expressed in Chinese phonetic letters, Arabic numerals and Roman numerals.
Main model
Auxiliary model
Improved design sequence number
Derived model code
Main parameters, expressed by the number of sprays in the bottle Structural type code: S (type)
Classification name code: Q (cleaning machinery)
3.2.1 The main model of the product is composed of the classification name code and the structural type code, expressed in Chinese pinyin letters. The main parameters are expressed in Arabic numerals. When more than two groups of parameters need to be expressed, they are separated by slashes "/". 3.2.2
Derived model codes are expressed in Roman numerals I, II, III... in sequence. Improved design sequence numbers are expressed in Chinese pinyin letters A, B, C... in sequence. 3.2. 41
3.3 Marking example
After the first improved design, a glass bottle rinser with 7 spray wheels for rinsing glass bottles: Glass bottle rinser QS7A model QB/T1590
Approved by the Ministry of Light Industry of the People's Republic of China on August 31, 1992 272
Implemented on April 1, 1993
4 Technical requirements
4.1 Basic requirements
QB/T1590-1992
4.1.1 Products shall comply with the provisions of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures. 4.1.2 Materials used in product manufacturing shall have a quality certificate from the supplier, otherwise, the manufacturer shall inspect the materials and only use them after they are qualified.
4.1.3 Purchased and outsourced parts shall have a quality certificate before assembly. 4.1.4 The product should have overload protection and safety protection devices. 4.2 Assembly accuracy
4.2.1 The product should run smoothly, reliably and without abnormal noise. 4.2.2 All moving parts should be well lubricated and without oil leakage. 4.3 Working accuracy
4.3.1 The product production capacity should reach 100% of the nominal production capacity. 4.3.2 When the product is working normally, the bottle damage rate should not be greater than 0.2%. 4.3.3 The cleaning rate should not be less than 94%.
4.3.4 Residual water
For bottles with a volume greater than or equal to 350mL, no more than 6 drops; for bottles with a volume less than 350mL, no more than 4 drops. Residual water pH: pH7 (neutral) or equal to the pH value of the on-site water source. 4.3.5
4.3.6 When the product is running idle, the noise sound pressure level shall not be greater than 85dB(A). 4.3.7
Product unit energy consumption: not more than 3kW·h per thousand bottles. 4.4Product reliability
4.4.1The first overhaul period shall not be less than 5000h. 4.4.2The service life of the whole machine shall not be less than 21000h. 4.5The insulation of the electrical circuit of the product shall be good, and the insulation resistance to ground shall not be less than 5MQ. 4.6If the product cannot work properly due to poor manufacturing quality within twelve months from the date of delivery or within six months from the date of installation by the user, provided that the user complies with the installation and use rules, the manufacturer shall be responsible for repairing or replacing parts for the user. 5Test method
Determination of production capacity
After the product is running normally, adjust the product to the rated speed, measure the running speed of the bottle conveying chain, and calculate the production capacity according to formula (1), which shall comply with the provisions of Article 4.3.1.
Wherein, Q is the production capacity, bottles/h;
V is the running speed of the bottle conveyor chain, bottles/min,
Z is the number of bottle boxes on the bottle conveyor chain, bottles.
5.2 Determination of bottle loss rate
(1)
After the product runs normally, within the rated speed, record the total number of bottles input into the bottle washing machine per unit time and the number of bottle losses. The total number of bottles input shall not be less than 1000 bottles. The bottle loss rate shall be calculated according to formula (2) and shall comply with the provisions of Article 4.3.2. x100
Wherein, K-
Bottle loss rate, %;
P is the total number of bottles input, bottles;
N is the number of bottle losses, bottles.
5.3 Determination of cleaning rate
QB/T1590—1992
During normal operation of the product, 200 bottles of rinsed bottles are continuously drawn within the measurement time, and unclean bottles are detected by visual inspection under light. The cleaning rate is calculated by formula (3), which shall comply with the provisions of Article 4.3.3. U 200㎡×100
Where: U—cleaning rate,%;
Number of unclean bottles, bottles.
A bottle is unclean if any of the following conditions exists: a. There are unclean spots on the inner surface of the bottle;
b. An opaque thin layer of residual substances can be seen on the inner surface of the bottle; c. There is a large area of ​​loose floating attached substances on the outer surface of the bottle. 5.4 Determination of residual water volume
After the product runs normally, within the nominal production capacity speed, extract the rinsed bottle three times, wipe the residual liquid on the outer surface of the bottle, invert the bottle, let the residual water in the bottle cavity drip freely, and the residual water volume should comply with the provisions of Article 4.3.4. 5.5 Determination of residual water pH
Extract the rinsed bottle, wipe the residual liquid on the outer surface of the bottle, invert the bottle, let the residual water in the bottle cavity drip, and measure it with pH precision test paper. It should comply with the provisions of Article 4.3.5. 5.6 Noise measurement
The product noise is measured with a sound level meter with an accuracy of ±1dB. The measurement position should be 1m horizontally away from the edge of the machine and 1.2m away from the ground. Test in four directions: front, back, left and right. Take the arithmetic average, which should comply with the provisions of Article 4.3.6. 5.7 Energy consumption test
When the product is in normal working condition at rated speed, use a first-level precision electric meter to test for 1 hour, and calculate the power consumption per thousand bottles flushed per unit time, which shall comply with the provisions of Article 4.3.7.
5.8The insulation of the electrical circuit is tested with a second-level precision 500V megohmmeter, and its insulation resistance shall comply with the provisions of Article 4.5. 6 Inspection rulesbzxz.net
6.1The product shall be inspected and qualified by the quality inspection department of the manufacturer in accordance with this standard and relevant technical documents (or the agreement signed between the user and the manufacturer), and a certificate of conformity shall be issued before it can be shipped out of the factory. 6.2 Inspection classification
Product inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Type inspection shall be conducted in any of the following cases: a.
Trial design and identification of new products or old products for mass production; after formal production, if there are major changes in structure, materials and processes that may affect product performance, it shall be conducted every two years during formal production;
When the product is discontinued for two years and then resumed; d.
One unit.
When the factory inspection results are significantly different from the last type inspection, the national quality supervision agency proposes a type inspection requirement. The items of type inspection shall be inspected in accordance with all the items of the technical requirements of this standard, and sampling shall be conducted according to 10% of the production batch, but not less than all the items of type inspection shall be qualified, which means that this batch of products is qualified. If there are unqualified items, double sampling shall be conducted. If there are still unqualified items, the batch of products shall be judged as unqualified.
6.3.4 Type inspection can be conducted at the user's factory. QB/T 1590—1992
6.3.5 Reliability index assessment is based on the original data provided by the user. 6.4 Factory inspection
6.4.1 Each product must undergo factory inspection before leaving the factory, and the quality inspection department shall assess its quality grade according to the qualification rate of the main parts. 6.4.2 Each product should be inspected for idling before leaving the factory. The idling inspection should be gradually adjusted from low speed to high speed. At the rated speed, it should run continuously for 1 hour and meet the following requirements:
a. The product runs smoothly and without abnormal sounds; b.
The temperature rise of the sliding bearing is not more than 35℃, and the maximum temperature is not more than 70℃; the temperature rise of the rolling bearing is not more than 40℃, and the maximum temperature is not more than 80℃,
The noise sound pressure level is not more than 85dB(A),
The insulation resistance of the electrical line to the ground is not less than 5MQ. d.
7 Marking, packaging, transportation, storage
7.1 Marking
Each product shall be fixed with a label at the specified position, and the shape and size of the label shall comply with the provisions of JB/T8. Contents include: a
Manufacturer name;
Product model and name;
Nominal production capacity;
Outline dimensions;
Net weight;
Manufacturing date;
Factory number.
7.2 Packaging
7.2.1 Product packaging shall comply with the provisions of JB/T2759 box packaging. 7.2.2
Products shall be treated with anti-rust and moisture-proof treatment before packaging, and shall ensure that there is no rust or mildew damage within six months after delivery under normal storage conditions of the user.
The packaging box marking shall comply with the provisions of GB/T6388, and the marking shall be selected according to GB/T191. 7.2.4
The technical documents accompanying the product shall be placed in the packaging box, including: a.
Product certificate of conformity;
b. Product instruction manual;
c. Product packing list.
7.3 Transportation
7.3.1 The packaging and transportation of the product as a whole or in parts shall comply with the loading and transportation requirements for land and water transportation. 7.3.2 The product shall not be subject to severe vibration, bumps and impact during transportation. The product and its accessories shall be protected from damage. 7.4 Storage
7.4.1 The product shall be stored in a ventilated, dry, rainproof and snowproof indoor area. It is not allowed to store or stack it in the open air, and it is strictly forbidden to place it together with corrosive substances.
7.4.2 The product shall be unpacked and inspected every six months, and anti-rust treatment shall be carried out again if necessary. 275
Additional Notes:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. QB/T1590—1992
This standard is under the jurisdiction of the National Wine and Beverage Machinery Standardization Center. This standard was drafted by the Anqiu County Light Industry Machinery Factory in Shandong Province. The main drafters of this standard are Fu Biqi, Zhao Nianbao, Chu Shouhe, Xin Chen, Cui Jinbo
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