Some standard content:
1CS 37. 100.10
Mechanical Industry Standard of the People's Republic of China
JB/T9115-1999
Platen foil stamping machine
Platen foil stamping machine1999-07-12 Issued
National Bureau of Machinery Industry
2000-01-01 Implementation
JB/T911S-1999
This standard is a complete revision of the technical requirements of ZBJ87009BB7 flatbed hot stamping machine. Compared with B809, the technical requirements of the standard include the following: the standard name is changed to flatbed hot stamping machine; the hot stamping speed of flatbed hot stamping machines with different printing surfaces is classified according to various types, and the types and parameters are added: GH/[5226.1-[996T Industrial Machinery and Electrical Equipment Part 1: General Technical Requirements 3 The necessary modifications and supplements are made to the electrical quality; the safety requirements of flatbed semi-pressing and semi-hot stamping machines are revised and supplemented: the calculation formula for repeated printing recognition difference is revised. This standard replaces 7J87009-88 from the date of implementation. This standard was proposed and coordinated by the National Printing Machinery Standardization Technical Committee. The drafting unit of this standard is Shanghai Yahua Printing Machinery Co., Ltd. Other participating drafting units are Jingdezhen Printing Machinery Co., Ltd. The main drafter of this standard is Zhu Yuhua.
This standard was first issued on June 12, 1988 Scope
Machinery Industry Standard of the People's Republic of China
Platen fnil stamping machine
Platen fnil stamping machine [8/T 9115-1999
ZB387009B6
This standard defines the type and basic specifications, technical requirements, test and inspection rules and markings, packaging, storage and storage of platen fnil stamping machines (hereinafter referred to as platen fnil stamping machines). This standard is applicable to platen fnil stamping machines, and is also applicable to the hot stamping parts of semi-pressed platen fnil stamping and die-cutting machines and semi-pressed hot stamping and printing machines.
2 Referenced Standards
The following provisions, as contained in the standards, constitute provisions of this standard by reference in this standard. When this standard was published, the version indicated was valid. All standards are subject to revision. Parties using this standard should explore the possibility of using the latest version of the following standards GL191--7990
GB/T 11B4—1996
GB.T 4879—1985
GB/T 3326.1--[996
CB.T6388—1986
GB:T 996'.1—[998
G6/113306—1991
GB/T 13384--[992
GB/T14436—JW3
IR/T3090—1994
3 Types and basic parameters
3.1 Type
Packaging, transportation, marking
Shape and position tolerances, tolerances, specifications for anti-rust packaging
Industrial machinery and equipment Part 1: General technical conditions, transportation packaging, shipping and receiving markings
1 General principles for industrial product instruction manuals
General packaging technical specifications for electromechanical products
General principles for industrial product certification documents
Product identification number compilation method for printing presses
3.1. Automatic hot stamping machine (hereinafter referred to as automatic machine) Horizontal hot stamping machine:
"Vertical hot stamping machine.
3.1.2 Semi-automatic Chinese embossing press (hereinafter referred to as semi-automatic press) 3.2 Basic quarter number
Basic quarter number is shown in the table! .
3.3 The model and name of the product shall comply with the provisions of B3090, approved by the State Bureau of Machinery Industry on July 11, 1999 and implemented on January 1, 2000
Technical requirements
JBT 911S-1999
Table 1 Stem parameters
The most common paper surface
> 90G-1280--1220-160)
|> 710×1020~90×128)
|> 511+7N-7 10/ 1020
355-10-510710
|>7L0x1020-900-1280
|> 5 10~710-710-1020
355-510510×710
>9121--122616
> 73U*1020-{Kdo- 1280
110x710-710-1020
> 335×510-510*710
Yigao collar ratio continuous treatment
325400
==3500
5+2500
4, 1 flat pressing and ironing single machine also meets the non-standard regulations: and is approved by the secret procedure! Manufactured in accordance with samples and technical documents, 4.2 The transmission system runs smoothly, works properly, and there is no abnormal sound. 4.3 The operating structure is sensitive and movable, and the actuator moves accurately without jamming or spontaneous movement. 4. The machine can automatically detect empty sheets, clean sheets, double sheets and table sheets, and control the relevant mechanical and magnetic actions. 4.5 The lubrication system oil circuit is unobstructed, and the customer lubrication points are fully supplied with oil, without any omissions. 4.6 The temperature rise of the bottom of the shaft should not exceed 35°C. 4.7.1 The plate surface, machine base surface and frame plate) should not be lower than 10% of the standard grade of GB/181190% when in the working position. 4.8 The coated products should be smooth and even without burnt or unprinted defects. The error of hot stamping should not exceed 0.20°C. 4.10 The feeding error of semi-automatic machine should not exceed 1mm, and the error of temperature stability of the machine should not exceed 2mc. The temperature of the printing plate should not exceed 10°C. The noise of the automatic machine should not exceed 78dB (A), and the end sound of the automatic machine should not exceed 10dR (A4.14 Safety requirements 4. 14.1 Protective equipment
14.1.1 Safety protective equipment and umbrellas can be worn. 4.14.1.2 The bed frame of a semi-automatic or automatic machine 1. A support-type or rodless protective device shall be installed. When the operator passes through the reading area, the frame light board surface shall be immediately braked.
4.14.2 Electric vehicle
JB/F 9115-[999
4.14.2.1 The gas system wiring is neat, various markings should be complete and accurate, the disassembly is orderly, the joints are in place, 4.14.2.2 The specific resistance between the external protection wire terminal and the electrical equipment and the body is not greater than 11 industry 4.14.2.3 The insulation resistance obtained when 500Vd.c is applied between the power circuit wire and the protective grounding circuit should not be less than 1M12 4.14.z.4 The power conductor of each outlet device and the grounding circuit should be subjected to a 1:1 time endurance test, except for circuits with a voltage lower than 1V! k.
4.15 Appearance quality
15.1 The surface of the external parts shall not be damaged, scratched, or rusted 4.15.2 The coating of the external parts shall be fine 4.15.3 The oxide film of the exposed parts shall be uniform and uniform in color, and shall not have defects such as unoxidized spots. 4.15.4 The exposed surface shall not have defects such as pores, convex cats, depressions, etc. that damage the appearance. 4.15.5 The secondary paint coating shall be bright and smooth, with uniform color and gloss. If artistic waves are used, the effect shall be smooth and the paint shall be full, without particles and sticky objects. The film shall not have defects such as sagging and pooling. 4.15.6 The gas and iodine pipes shall be arranged in order. 4.16 Product leather cover supply in use
4.16.1 Automatic horizontal press ironing machine:
a) Printing machine part (including heating plate)) Automatic feeding part:Www.bzxZ.net
c! Automatic paper collection part:
d! Electrical control cabinet:
Required tools for operation and maintenance:
f) Necessary spare parts, attached.
4.161 Semi-automatic paper machine:
a) Machine base (including heating plate):
h Frame part:
. Automatic paper feeding and receiving part:
d! Electrical control cabinet:
?! Necessary tools for operation and maintenance;
t) Necessary spare parts and accessories.
4.10.3 Semi-automatic flat-type continuous printing machine
1) Machine base part (including heating plate:
b) Press frame part;
Electrical control box;
d) Tools necessary for operation and maintenance;
e) Necessary equipment and accessories,
5 Test method
5. Medium operation test
JB/T9115—1999
Every semi-automatic printing machine must pass the idle operation test. The automatic machine shall run for 90m at 80% of the maximum printing speed specified in the table, and then run continuously for at least 20mm to ensure the maximum hot stamping depth. The total idle operation test shall be at least? h; half a month with the machine performance of the business through printing speed of about 2h, visual inspection of the operation of the resistor to meet the requirements of 4.2, 4.3, 4.5, 5.3 safety inspection
5.3.1 All the pieces of the film should be in accordance with the provisions of 414.1. [. 5.2.2 Check the semi-automatic pressure and the protective device on the captain's frame, and perform the specified model according to the king's action. 5.3 Electrical quality inspection
5.3.1 The quality of the return air system should be in accordance with the provisions of 4.14.2.1. 5.3.2 According to the test force of 20.2 in GB/5226.1-1996, check the continuity of the grounding circuit, which should comply with the provisions of 4.14.2. 5.3.3 According to the test method of 2.0.3 in GB/5226.1-1996, the insulation resistance measured should comply with the provisions of 4.14.2.3. 5.3.4 According to the test method of 20.4 in GB/5226.1-1996, the compressive strength should comply with the provisions of 4.14.2.4. 5.4 Bearing working temperature knife inspection
After the air transportation test, use a temperature measuring instrument to measure the bearing 1. Make a temperature sheet to calculate its temperature rise: the temperature rise should comply with the provisions of 4.6. 5.5 For the quality inspection of the machine, use the inside diameter micrometer to measure the parallelism error of the two working plates (or the front of the base plate) at the working position (20mm away from the horizontal edge), and take the difference between the maximum and minimum readings as the parallelism error of the two working plates. It should meet the requirements of 4.: 5.6 Noise test When the machine is running at the highest speed specified, use a general noise meter to measure the machine noise. The measurement points are as shown in Figure 1, and the first point is the point where the maximum noise value is reported. The arithmetic mean of the noise of the machine items is the noise value. It should meet the requirements of 4.13: Figure 1 Noise measurement point position 5.? Self-printing machine is a paper test. Each white original hot stamping machine is tested by avoiding running paper. During the test, the working conditions of each mechanism shall comply with the provisions of 4.4. 7.1 At 80% of the maximum hot stamping speed, continuously transport 1 sheet of each of 80-[002/m2, 300-3.50m maximum paper format and 200-250g/m2 small paper format.
5.7.2 At 100% of the maximum hot stamping speed, continuously transport 100 sheets of 200-250Rm2 or group paper format. 5.8 Conversion test
Test conditions: Use transport module 5: its size and layout are shown in Figure 2, and use 100-25U5m! Maximum recording sheet at 80% of the maximum chain printing speed.
5.8.1 Printed product inspection
JE/T 9115—1999
Continuous stock sample, visually check whether the hot stamping sample meets the requirements of 4.8: 5.8.2 Re-test the error
Continue to take 10 sheets, use a shallow digital microscope with a graduation value of 0.0 to measure the width of the hot stamping lines of the effective printed sheets (see!, respectively, record them as,,, and then perform a second test on each sheet, respectively measure the degree of completion after each increase, and use the formula (1, 1, and 13 to calculate the difference in grams, and take the largest value for the error, the degree of completion meets the requirements of 4.9,
Sr=hr-h,
The center of the formula
List the sheet numbers, -1,2,. ...:0.
[3-25, 25 by car supply board
Figure 2 through the dynamic mold pole scale and layout
5.8.3 F box feeding error test
Figure 3 egg complex printing sample
Test conditions: control the set feeding amount of each group of end-beat devices, standard chain printing 30 times: each group of foil loading Yao number is 10, continuous hot stamping for more than three cycles
guard the hot stamped effect on the platform, use a vernier caliper to measure the time difference of each hot stamping cycle, and (4) calculate the hot stamping foil feeding error 47, the largest is the through printing feeding error, which should meet the judgment of 4.10. 43|| tt||武中：1—Measured length of printing tape feeding, mm:-—Printing order, 2, 3....30
Set length of feeding for variable position, mm, 5.8.4 Test of plate temperature
Test conditions: Set temperature -120, after the machine works stably, use surface recognition meter with a degree of 1% to measure the crown 5.8.4.1 Test of heating over-average error Select a point on the heating plate, measure once every 10m, and measure twice in total. Calculate the maximum difference between the two measured plate temperature values, which is the added temperature stability error value, which should meet the requirements of 4. The temperature sensor and measuring instrument installed on the machine are also used: table detection 5.8.4.2 Visual inspection of the surface temperature of the printing plate 1B/T115-1999 The surface temperature of the hot stamping template: see Figure 2! 10mE measurement once,! Measure the surface temperature of the printing plate 1 once, the highest and lowest temperatures of the two half-temperatures of the template surface, and the difference between them shall meet the requirements of 4.12. 5.9 Appearance quality inspection
Visual inspection of the appearance quality of the production and sales: It shall meet the requirements of 4.15, 5.10 or set inspection
Daily visual inspection of the product supply specification shall meet the requirements of 416. 6 Inspection and testing
6.! 6.1.1 Before the product leaves the factory, the quality inspection department shall conduct inspections according to the requirements of 5.1, 5.2, 53.1, 5.32, 5.3.3, 54, 55, 57.59.51. If any item fails, the product shall be deemed as unqualified. 6.1.3 10% (less than 10%) of each product sample shall be inspected according to the requirements of 5.1 and 5.5. If any item fails, the manufacturer shall conduct another inspection on the product. If it still fails, the manufacturer shall conduct inspections on the product one by one. 6.1.3 Each product shall be inspected and tested by the quality inspection department before it is delivered to the customer. 6.2 Form test
6.2.1 Form test shall be conducted in the following cases: 6) New product or old product is transferred! b. After formal production, when there are major changes in structure, materials, process and design that may affect product performance: when the product is stopped for a long time and then resumed. 6.2.2 Type trial production shall be inspected according to all items of this standard, of which the pressure resistance test in 5.3.4 can be used for marking, including cracking, transportation and storage. Marking 7.1.1 After the product is completed, a label shall be fixed at an obvious position, and the size of the label shall be in accordance with the provisions of (B) 13306. Label content: 1. Manufacturer name:
b, production station model, name;
core) Product main technical specifications:
2. Product number:
3. 7.1.2 The packaging storage and transportation graphic signs should be selected according to the product characteristics and the relevant provisions of GB191. (RT111 special provisions.
7.1.3 When multiple boxes are packed, the box number should be expressed in weekly fractions, with the first being the correction number and the second being the total number of boxes. The ten boxes should be in accordance with the "number" of the shipping packaging. 7.1.4 The shipping and receiving marks of the transport packaging should be in accordance with GBT6388. 1.2 Packaging
7.2.! Before packing the products, the anti-rust treatment of the exposed processed surface should meet the D grade of the anti-rust classification in GB/T 4B9, and the packaging should meet the C grade.
7.2.2 The requirements for the packaging of product boxes should meet the requirements of GB/T13384: 7.2. 3 Random documents
The following documents should be included when the product leaves the factory: 6
a) Product specification
JBT9115-1999
The code of the product certificate should comply with the provisions of B/T9436: h1 Product instruction manual
The content of the instruction manual should comply with the provisions of GB/T9969.1: c! Packing list [including general packing list and outer packing list] When the product is packed in different boxes, the random documents should be included in the main box: The packing list should be in the corresponding packing box 7,3 When the product is packed in different boxes, it should be packed according to the color of the outer box and the label of the box to prevent others from controlling it. 7.4
The product should be stored in a well-ventilated place to avoid moisture. When stored outdoors, the packaging box should have additional measures. If the product packaging is found to be no longer in compliance with relevant regulations after unpacking and inspection by the "4, 3 factory" during storage, it should be repacked.
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