Some standard content:
JB/T10040—2001
This standard is a revision of ZBJ43002—86 Diamond Dressing Roller. The main technical differences between this standard and ZBJ43002—86 are as follows: According to the needs, the characteristic codes, specifications, dimensions, technical requirements, markings, packaging and other clauses have been appropriately modified and supplemented. The appendix of the standard (Appendix A) has been added
This standard was proposed and coordinated by the National Technical Committee for Standardization of Abrasives and Grinding Tools. This standard was drafted by Suzhou Yuandong Grinding Wheel Co., Ltd. The main drafters of this standard are Mo Yunshui, Chen Baoheng, Tong Jieping, and Zhang Xuming. This standard was first issued in 1986.
1 Scope
Machinery Industry Standard of the People's Republic of China
Diamond dressing rollers
Diamond dressing rollers
JB/T 10040--2001
This standard specifies the characteristic codes, specifications, technical requirements, inspection rules, markings and packaging of diamond dressing rollers. This standard applies to all types of diamond dressing rollers (hereinafter referred to as diamond rollers). 2 Referenced standards
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T 1804—2000
GB/T 6405—1994
GB/T 6406—1996
General tolerances Tolerances for linear and angular dimensions without tolerance indications Artificial diamond or cubic boron nitride Varieties
Superhard abrasives Diamond or cubic boron nitride particle size JC/T220—1979(1996)
3 Characteristic code
Natural diamond
The manufacturing method code shall be as specified in Table 1.
Manufacturing method
Internal plating method
Manufacturing method code
Regular arrangement Internal plating method
External plating method
Sintering method
Regular arrangement Sintering method
3.2 The code of artificial diamond abrasive shall comply with the provisions of GB/T6405, and the code of natural diamond abrasive shall be ND. The abrasive particle size shall comply with the provisions of GB/T6406.
3.3 The manufacturing accuracy grade code shall be as specified in Table 2. Table 2 Accuracy grade code
Accuracy grade
3.4 Writing regulations for each feature
3.4.1 Writing order
High precision
Manufacturing method, abrasive and particle size, manufacturing accuracy, maximum outer diameter × surface width × aperture. 3.4.2 Requirements
When writing, each feature code shall be separated by a short horizontal line. Approved by China Machinery Industry Federation on March 29, 2001 262
Implemented on July 1, 2001
Example:
UZ-ND30/35-B-80 X 30 X 25
4 Diamond ferry specifications
JB/T10040—2001
-Outer diameter 80mm, surface width 30 mm, aperture 25mm precision grade
natural diamond abrasive, particle size 30/35
internal plating method
diamond wheel specifications should comply with the provisions of Table 3 Table 3 Roller specifications
gear wheel
other rollers
35, 40
78~120
110~140
130~150
100~150
120~180
cone hole (such as 1:5,>1:10,>1:20,>1:50, etc. can be determined according to user requirements. 2Special specifications should be determined according to user and use 5 Technical requirements
5.1 Diamond abrasive
8~20
14~120
20~150
5.1.1 Artificial diamond abrasives should be of MBD grade or above in GB/T6405-1994, and the particle size should comply with the provisions of GB/T6406. 5.1.2 Natural diamond abrasives should comply with the provisions of JC/T220. 5.2 Appearance
5.2.1 The diamond particles on the working surface of the diamond roller should be evenly distributed and exposed. 5.2.2 Electroplated diamond dressing roller
a) There should be no nodules higher than the diamond on the working surface. b) The metal coating should not be higher than the diamond particles. 5.2.3 The working surface of the diamond roller is not allowed to have defects such as cracks, gaps, and depressions. 5.2.4 The bond between the diamond layer and the substrate should be tight and firm and should not be loose. 5.2.5 The shape of the working surface of the diamond roller shall be designed according to the technical requirements of the machined parts. 5.3 Mounting hole
5.3.1 Mounting hole accuracy and form and position tolerance
JB/T10040---2001
The mounting hole accuracy and form and position tolerance of the diamond roller shall comply with the provisions of Table 4. Table 4 Mounting hole accuracy and form and position tolerance
Accuracy grade
Surface roughness
Aperture tolerance
Cylindricity
Aperture tolerance
Cylindricity
The surface roughness Ra value of the diamond roller mounting hole shall comply with the following provisions: a) Ra of grade A shall not exceed 0.20μm;
b) Ra of grade B and grade C shall not exceed 0.40μm. 5.4 Surface accuracy and geometric tolerance
Surface accuracy and geometric tolerance of diamond roller are shown in Figure 1. The specific values shall comply with the provisions of Table 5. AA
Installation measurement reference
Aperture tolerance
Figure 1 Schematic diagram of surface accuracy and geometric tolerance
Table 5 Geometric tolerance
Accuracy grade of diamond roller
Radial runout (t)
Verticality (tz)
5.5 The accuracy of non-matching surface of diamond roller shall comply with GB/T1804 (see Figure 1). 5.6 Other requirements
5.6.1 The measurement reference surface of diamond roller used to check installation accuracy a) The width shall not be less than 2mm;
b) The surface roughness Ra shall not be greater than 0.40μm; c) Rust, scratches and other defects are not allowed. 264
Cylindricity
Parallelism (ts)
JB/T10040--2001
5. 6.2 Diamond rollers are divided into three levels: high precision, precision and general according to the deviation of the linear wheel contour and the size difference (s) of any part of the working surface (see Figure 1). The classification should comply with the provisions of Table 6.
Table 6 Roller Accuracy Classification Table
Linear wheel contour of working surface, mm
Deviation of the size difference (s) of working surface, mm
5.7 Diamond rollers should be dynamically balanced. Balance level Q-2.5. 6 Test method
6.1 Abrasive inspection
When inspected, the product mark should be consistent with the construction documents. 6.2 Appearance inspection
6.2.1 The uniformity and exposure of diamond distribution should be visually inspected. B
6.2.2 Check the electroplating nodules and coating conditions with a binocular solid microscope with a magnification of not less than 20 times. 6.2.3 Check the bonding between the diamond layer and the substrate with a surface copy (see 6.5) 6.2.4 Check the cracks, gaps, depressions, etc. on the working surface with a 10x magnifying glass. 6.2.5 Check the working surface of the diamond roller with a surface copy. 6.3 Check the hole accuracy and geometric tolerance with a measuring tool with an accuracy of 0.001mm. 6.4 Check the roughness with the visual reference standard sample. 6.5 Inspection of surface accuracy and form and position tolerance
6.5.1 The surface accuracy is checked by using a copy of the surface. The specific steps are as follows: a) Install the roller on the mandrel and check the installation measurement reference to ensure that its shape and position tolerance meets the requirements of Table 5; b) The roller is trimmed to produce the grinding wheel surface in a cutting manner, and the bonding between the diamond layer and the substrate is checked during the trimming process; c) The trimmed grinding wheel is used to grind a copy (steel copy sample rod or sheet sample); d) The copy is enlarged and inspected with a projector.
6.5.2 The outer diameter and width dimension deviations of the diamond roller are measured with a vernier caliper with an accuracy of 0.02mm. 6.6 Inspection of other requirements
6.6. 1 Measurement of reference surface
a) The reference surface width is measured with a steel ruler;
b) The roughness is visually checked against the standard sample block; c) Rust and scratches are visually checked.
6.6.2 The deviation of the wire wheel thickness and size difference shall be checked with a general measuring instrument and measuring tool with an accuracy of 0.001mm. 6.7 Dynamic balancing inspection
Inspect according to Appendix A of this standard (Appendix of the standard). 7 Inspection rules
7.1 The product factory inspection (or acceptance inspection) shall be carried out according to the technical requirements of this standard. Only qualified products can be shipped with a certificate of conformity. 7.2 Products are 100% inspected.
7.3 Inspection data will be sent to users along with the products.
8 Marking and packaging
8.1 Marking
8.1.1 Product marking
JB/T10040—2001
On the non-reference surface of the diamond roller substrate are marked: a) product number;
b) year and month of manufacture.
If it is not possible to mark, only fill in the certificate of conformity.
The marking should be clear, neat and beautiful. 8.1.2 The inner package should be accompanied by the certificate of conformity, instructions, test data, etc. The certificate of conformity shall include:
a) manufacturer name and trademark;
b) product name;
c) manufacturing method;
d) abrasive code;
e) abrasive particle size;
f) accuracy grade;
g) specification size;
h) inspection stamp.
8.2 Packaging
8.2.1 The diamond roller shall be cleaned and treated with rust prevention before packaging. 8.2.2 The inner packaging shall be selected according to the different specifications, sizes and shapes of the products, and the inner lining shall be made of anti-pressure material. 8.2.3 The outer packaging shall be safe and reliable and comply with the relevant regulations on transportation. 8.2.4 Export products shall be in accordance with the contract requirements.
A1 Preparation
JB/T 10040—-2001
Appendix A
(Appendix of the standard)
Method for testing the dynamic and static balance of diamond rollersA1.1 Instrument: BIWy-100B flash dynamic balancing machine or a dynamic balancing machine of equivalent performance. A1.2 Technical requirements for mandrels used for balance testingA1.2.1 The coaxiality of the taper journal of the journal, belt shaft, and sleeve wheel shall be less than or equal to 0.005mm. A1.2.2 The hardness shall not be less than 50HRC, and the surface roughness Ra value shall not be greater than 0.40 um. A1.2.3 The end face of the shaft head at the sleeve wheel position shall be marked with average fractions of 1, 2, 3, and 4 to determine the unbalanced phase. A1.2.4 The total weight of the mandrel and roller shall be greater than the lower limit of the weight that can be measured by the balancing machine. A1.3 Prepare according to the requirements of BLWy-100B dynamic balancing machine: A1.3.1 Equipment speed: 2400r/min.
A1.3.2 Place the balancing mandrel on the V-groove, put on the transmission belt, and adjust the vertical tension strength to make the mandrel rotate stably. A1.3.3 Adjust each knob to the following positions: a) "Left measurement" and "right measurement" rotation refers to the \10\ position; b) "Left" and "right" rotation refers to the \5" position; c) "Left", "static" and "right" rotation refers to the "static" position; d) "Light" and "heavy" rotation refers to the "heavy" position (select according to weight removal). A1.3.4 The relative position of the roller and the mandrel should remain unchanged before and after weight removal, and should be measured twice from the relative position of 180° A1.3.5 Power on and preheat for 1 to 2 minutes.
A2 Operation||tt| |a) Start the motor first;
b) Adjust the "input attenuation" switch to gear 1. If the meter exceeds the full scale, it can be attenuated in the order of "3", "10", "30" and "100" so that the pointer is between "0" and the full scale;
c) Adjust the "frequency adjustment" button so that the pointer reaches the maximum value; d) Turn on the "flashlight" and move closer to the roller, observe the horizontal position number, and record the position and meter reading; e) Stop the machine and remove the roller for weight removal until the attenuation gear number and meter reading corresponding to the standard value are reached. A3 Determination of attenuation gear number and electric attenuation reading
A3.1 When inspecting a batch of rollers of the same specification for the first time, the first roller should be balanced to the best accuracy of the machine, that is, when illuminated by a flashlight, the handwriting is unclear and the meter reading is the smallest.
The residual unbalance value of this roller can be measured according to the "Method for measuring the accuracy of the workpiece" in the manual. If the center of gravity offset of the residual unbalance value is less than or equal to 0.001mm, the highest accuracy of the machine has been achieved. Then calculate the weighted mass corresponding to the standard push value according to formula (A1). G
Wu Zhong: G
The weighted mass corresponding to the standard allowable value, g; roller mass, g;
W--—Main shaft mass·g;
（A1）
JB/T10040—2001
The center of gravity offset specified by the standard, mm. For example, for a diamond roller, the center of gravity offset e(standard) = 0.063mm; the radius of the weighted position, mm.
According to the specifications of the roller, weigh the plasticine according to the calculated weight and adhere it to the selected weighted radius; then inspect it according to the above method. At this time, the weighted object should be clearly visible in the horizontal position when illuminated by the flashlight. Note the number of attenuation gears and the meter reading. This number is the gear number and meter reading corresponding to the allowable standard value.
When inspecting the roller, if the gear number and meter reading are less than the gear number and meter reading, it means that the center of gravity deviation does not exceed the standard allowable value, and the roller is qualified without deweighting; if it is greater than the gear number and meter reading, it can be deweighted to make it less than the value, which means it is qualified. A3.2 If the flash position is shifted after deweighting in the first inspection, it means that the weight and position of the deweighting are not accurate. It is allowed to deweight at the new position, but the drilling deweighting shall not exceed three places at most. In order to make the deweighting position accurate, it is necessary to correctly adjust the "frequency adjustment" knob and strive to accurately determine the flash horizontal position. 2681When inspecting a batch of rollers of the same specification for the first time, the first roller should be balanced to the best accuracy of the machine, that is, when illuminated by a flashlight, the writing is unclear and the meter reading is the smallest.
The residual unbalance value of this roller can be measured according to the "Method for measuring the accuracy of the workpiece" in the manual. If the center of gravity offset of the residual unbalance value is less than or equal to 0.001mm, the highest accuracy of the machine has been achieved. Then calculate the weighted mass corresponding to the standard value according to formula (A1). G
W: G
The weighted mass corresponding to the standard allowable value, g; roller mass, g;
W---—spindle mass·g;
(A1)
The center of gravity offset specified in the JB/T10040-2001
Standard, mm. For example, for diamond rollers, the center of gravity offset e(standard) = 0.063mm; the radius of the weighted position, mm.
According to the specifications of the roller, weigh the plasticine according to the calculated weight and adhere it to the selected weighted radius; then inspect it according to the above method. At this time, the weighted object should be clearly visible in the horizontal position when illuminated by the flashlight. Note the number of attenuation gears and the meter reading. This number is the gear number and meter reading corresponding to the allowable standard value.
When inspecting the roller, if the gear number and meter reading are less than the gear number and meter reading, it means that the center of gravity deviation does not exceed the standard allowable value, and the roller is qualified without deweighting; if it is greater than the gear number and meter reading, it can be deweighted to make it less than the value, which means it is qualified. A3.2 If the flash position is shifted after deweighting in the first inspection, it means that the weight and position of the deweighting are not accurate. It is allowed to deweight at the new position, but the drilling deweighting shall not exceed three places at most. In order to make the deweighting position accurate, it is necessary to correctly adjust the "frequency adjustment" knob and strive to accurately determine the flash horizontal position. 2681When inspecting a batch of rollers of the same specification for the first time, the first roller should be balanced to the best accuracy of the machine, that is, when illuminated by a flashlight, the writing is unclear and the meter reading is the smallest.
The residual unbalance value of this roller can be measured according to the "Method for measuring the accuracy of the workpiece" in the manual. If the center of gravity offset of the residual unbalance value is less than or equal to 0.001mm, the highest accuracy of the machine has been achieved. Then calculate the weighted mass corresponding to the standard value according to formula (A1). G
W: G
The weighted mass corresponding to the standard allowable value, g; roller mass, g; wwW.bzxz.Net
W---—spindle mass·g;
(A1)
The center of gravity offset specified in the JB/T10040-2001
Standard, mm. For example, for diamond rollers, the center of gravity offset e(standard) = 0.063mm; the radius of the weighted position, mm.
According to the specifications of the roller, weigh the plasticine according to the calculated weight and adhere it to the selected weighted radius; then inspect it according to the above method. At this time, the weighted object should be clearly visible in the horizontal position when illuminated by the flashlight. Note the number of attenuation gears and the meter reading. This number is the gear number and meter reading corresponding to the allowable standard value.
When inspecting the roller, if the gear number and meter reading are less than the gear number and meter reading, it means that the center of gravity deviation does not exceed the standard allowable value, and the roller is qualified without deweighting; if it is greater than the gear number and meter reading, it can be deweighted to make it less than the value, which means it is qualified. A3.2 If the flash position is shifted after deweighting in the first inspection, it means that the weight and position of the deweighting are not accurate. It is allowed to deweight at the new position, but the drilling deweighting shall not exceed three places at most. In order to make the deweighting position accurate, it is necessary to correctly adjust the "frequency adjustment" knob and strive to accurately determine the flash horizontal position. 268
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