Some standard content:
Industry Standard of the People's Republic of China
R6 Paperboard Battery Production Line
Subject Content and Scope of Application
QB/T181993
This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation, purchase and storage requirements of the R6 paperboard battery production line.
This standard applies to the R6 ammonium paperboard battery production line (hereinafter referred to as the "production line") and the R6 zinc paperboard battery production line. Paperboard battery production lines of other specifications can also be used for reference. Cited standards
GB5226 General technical requirements for machine tool electrical equipment GB2894
Safety signs
R20, R14, R6 zinc-manganese batteries
GB 7112
Packaging, storage and transportation pictorial signs
ZBL 50004
Determination of sound pressure level of metal cutting machine tools Product signs
GB/T 13306
QB/T 1588. 1
Q3/T 1588. 2
QB/T 1588. 3
Light Industry Machinery
General Technical Conditions for Welded Parts
General Technical Conditions for Cutting Parts of Light Industry MachineryGeneral Technical Conditions for Light L Machinery Assembly
Q3/T1588.4General Technical Conditions for Light 1 Machinery PaintingQB/T1694Product Model Compilation Method for Battery Machinery3Terms
External Forming of Cells: The cylindrical body pushed out after the cell powder is squeezed through the mold cavity. 3.2
Inner Forming of Cells: The cell powder is directly squeezed into the zinc cylinder through the powder cup and the guide tube, and the cylinder is formed by the inner cavity of the zinc cylinder. 3.3
Re-pressing of Cells: After the cell and the end face in the zinc cylinder are placed in the top bowl and squeezed to form it. Carbon rod collapse: The two ends of the round carbon rod are incomplete. 3.4
4Product Classification
Assembly batteries adopt the inner forming or outer forming process of the cell cylinder. 4.2 Structural type
The layout of the production line adopts the single-machine connection type, each single machine can be started and stopped independently, and the zinc cylinder transmission is intermittent. 4.3 Model
The model of the production line should comply with the provisions of QB3/T1694. The battery specifications should comply with the provisions of (GB7112, 4.4 The basic parameters of the production line should comply with the provisions of Table 1. Approved by the Ministry of Light Industry of the People's Republic of China on July 29, 1993 226
Implementation on March 1, 1994
5 Technical requirements
5.1 Basic requirements
Production capacity
Production battery specifications
Maximum injection cell weight
Total power
Air pressure
QB/T 1819—93
pcs/min
5.1.1 The production line and each unit shall be manufactured according to the drawings and technical documents approved by the prescribed procedures. 5.1.2 The parts and components used to assemble the battery must comply with the provisions of the technical documents. 5.1.3 Operating performance requirements
13.5-.11.
19.5-50.5
5.1.3.1 Each unit, component and auxiliary device of the production line shall meet the safety production requirements and be easy to operate, adjust and maintain. 5.1.3.2 The operation shall be stable, and the battery output and input shall be smooth without any jamming. 5.1.3.3 The lubrication system should ensure good lubrication and no obvious external leakage. 5.1.3.4 The temperature rise of the sliding bearing of each unit of the production line shall not exceed 35, and the temperature of the bearing shall not exceed 70℃. The temperature rise of the rolling bearing shall not exceed 40℃, and the temperature of the bearing shall not exceed 80℃. 5.1.3.5 The speed difference of the units connected before and after the production line shall not exceed 1 battery/min. 5.1.4 Electrical system requirements
5.1.4.1 The electrical circuit numbering should be complete, the wiring should be correct, and it should comply with the relevant provisions of (GB5226. 5.1.4.2 The power switch, start and stop buttons should be sensitive and reliable. 5.1.4.3 Each single machine must have an overcurrent protection device and a reliable grounding terminal, and should comply with the relevant provisions of CB5226. 5.1.4.4 Each single machine should be able to start and stop independently.
5.1.4.5 The insulation resistance of the production line to the ground shall not be less than 1Mα. The withstand voltage test is 1500V, and there is no breakdown or flashover within 1min. It should also comply with the provisions of (B5226 13.1, 13.2. 5.1.5 Safety and health requirements
5.1.5.1 The rotating parts of the single machine of the production line should be equipped with safety protection devices The markings shall comply with the relevant provisions of GB2894 and GB/T13306.
5.1.5.2 There shall be no abnormal impact and screaming sounds during the operation of the production line, and the noise sound pressure level shall not be greater than 85B(A). 5.1.6 Accuracy requirements
5.1.6.1 The tolerance of the overlap between the zinc cylinder positioning axis of the vertical machine working disk and the working push rod axis shall not exceed 0.15mm. 5.1.6.2 The tolerance of the overlap between the zinc cylinder positioning axis on the fixed groove of the horizontal machine and the push rod axis (the powder outlet nozzle axis for the battery core forming machine) shall not exceed 0. 12 mm.
5.1.6.3 The axial repeat positioning error of the working push rod shall not exceed 0.10 mm.5.2 Performance requirements
5.2.1 After the pulp layer paper is put into the cylinder, it shall be close to the inner wall of the zinc cylinder, without corners and damage, and the cut door shall be flush. The tolerance is not more than -1 mm. The diagonal tolerance is not more than 0.5 mm. The qualified rate shall not be less than 99.5%. 5.2.2 The outer diameter of the paper bottom bowl shall have a certain expansion force on the pulp layer paper, so that the pulp layer paper is close to the inner wall of the zinc cylinder. When the battery powder is injected, the bottom bowl shall not be tilted. The qualified rate shall not be less than 99.8%.
QB/T 1819—93
5.2.3 The coaxial tolerance of the outer diameter of the paper top bowl and the center hole shall not exceed 0.5 mm. The qualified rate shall not be less than 99.5%. 5.2.4 The tolerance of the battery core molding weight is 0.2 g. 5.2.5 The density of the battery core should be consistent and fit tightly to the pulp paper. 5.2.6 The zinc cylinder should not be contaminated during the process of injecting the battery core powder into the inner hole of the zinc cylinder. The pass rate of this sequence should not be less than 95%. 5.2.7 When the carbon rod is inserted into the battery core, the tolerance of the coincidence with the axis of the zinc cylinder should not be greater than 0.2mm at the top and (.4mm) at the bottom. 5.2.8 The height difference from the top of the carbon rod to the bottom of the zinc cylinder should not be greater than 0.25mm. 5.2.9 After the battery core with the carbon rod inserted is re-pressed, the battery core and the carbon rod should be well bonded, and the carbon rod should not be chipped or broken. The pass rate of this sequence should not be less than 99.5%.
5.2.10 The gasket (inner ring) installed in the battery should be stable and should not be damaged or tilted. The gasket should be installed to a consistent depth and have a size of The tolerance is not more than 0.25mm. The qualified rate of this process should be no less than 99.8%. 5.2.11
The sealing agent should be evenly injected into the zinc cylinder and fill the entire circumference, with uniform thickness, good adhesion and no bubbles. 5.2.12
5.2.13 The sealing agent should not pollute the outer wall of the zinc cylinder and the carbon rod. 5.2.14 During the non-sealing agent injection stroke, the pump nozzle should not leak. The qualified rate of this process should be no less than 99.8%. After the copper cap is installed, the copper cap should fit the carbon rod tightly, and no looseness is allowed. No damage or collapse of the carbon rod is allowed. 5. 2. 15
After the copper cap is assembled, it shall comply with the provisions of GB7112 for battery height, with a tolerance of no more than 0.25mmrm. The pass rate of this second order shall not be less than 5.2.16
The plastic cover shall be flat and free of damage when installed into the zinc cylinder mouth. After the zinc cylinder mouth is curled, the plastic cover shall be fastened and shall not be loose. 5.2.18 The height tolerance of the zinc cylinder after curling shall not be greater than 0.20mm, the arc transition of the curling shall be smooth, and the shape shall be symmetrical. The pass rate of this work shall not be less than 99%.
5.2.19 The bottom of the zinc cylinder shall be free of oxidation marks after polishing. The pass rate shall not be less than 99.8%. 5.2.20 The electrical test shall be sensitive and reliable, and shall be automatically removed when the test result is lower than the set value. Batteries above the set value shall be 100% qualified when passing through the output slot,
5.2.21 The trademark paper shall be close to the outer circle of the zinc cylinder without wrinkles Damage, overlap misalignment should not exceed 0.8mm. The box grid rate should not be less than 96%. 5.2.22 After the thermoplastic sleeve is inserted into the battery, the length is uniform. After hot air shrinkage, the plastic sleeve should contain the negative terminal surface of the battery within 0.7mm~~2mm in the radial direction. The positive terminal sleeve should be able to contain the zinc cylinder shoulder at least. No folding is allowed. The entire battery has no burn damage, and the qualified rate should not be less than 96%.
5.3 Quality requirements for parts processing and assembly
5.3.1 The quality of parts processing and assembly shall comply with the provisions of QB/T1588.1~~1588.3. 5.3.2 All parts must be inspected and qualified before assembly. 5.3.3 Each sliding and rotating part should be flexible, light and stable, and there should be no uneven tightness and jamming. 5.4 Appearance quality requirements
5.4.1 The edges of the assembly joint surface should be neat and symmetrical, and there should be no obvious misalignment. 5.4.2 The quality of the paint coating should comply with the provisions of QB/T1588.4. The exterior paint coating must be uniform and complete, with consistent color, and must not be rough, uneven, leaking paint, or the color does not meet the requirements. 5.4.3 Unpainted machined surfaces should be coated with anti-rust grease to prevent rust during transportation or storage. 5.5 Lifespan
In compliance with the operating procedures, two-shift production, overhaul period of not less than 5 years. 6 Test methods
6.1 Requirements before testing
After the installation and adjustment of the single machine is completed, a trial run should be carried out, 6.2 Appearance inspection
Oral and hand-feel inspection should be used, and it should comply with the provisions of Article 5.4. 228
6.3 Accuracy inspection
QB/T1819--93
6.3.1 For vertical machines, see Table 2 and shall comply with 5.1.6.1. 6.3.2 For horizontal machines, see Table 3 and shall comply with 5.1.6.2. 6.3.3
TThe axial repeatability of the push rod shall be as shown in Table 4 and shall comply with 5.1.6.3. Table 2 Working push rod (special inspection push rod) Special inspection set Working disk Al. Horizontal machine Working push rod or special inspection push rod Special inspection set Fixed groove Inspection items Working disk zinc cylinder positioning axis and working push rod axis coincidence Inspection items Horizontal machine fixed groove zinc cylinder positioning axis and working push rod axis coincidence Special inspection set, special inspection Special inspection set, special inspection t||Test method
According to the requirements of the diagram, replace the battery with a special test kit and place it in the zinc sleeve positioning position of the working tray. Manually move the factory push rod (or special test push rod) into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.1.
Test method
Replace the battery with a special test kit and place it in the zinc sleeve positioning position of the horizontal machine fixed slot. Manually move the working push rod (or special test push rod) and put it into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.2.
b. Special test kit for powder nozzle of battery core forming machine
a. Vertical machine
b. Horizontal machine
Assembly quality inspection
Slider assembly
QB/T 1819—93
Continued installation 3
Inspection items
Battery core forming
Machine fixed slot zinc
Drum positioning axis
And powder outlet axis
Line coincidence
Inspection items
Special inspection
Liwu machine worker
Axial axis of push rod
Repeat positioning
Horizontal machine worker
Axial axis of push rod| |tt||Repeat positioning
Digital indicator
Digital indicator
Test method
Replace the battery with a special test set, place
on the zinc cylinder positioning position of the slider assembly of the battery core forming machine, manually move the slider and the special test set, and put it into the powder outlet. There should be no friction between the two test pieces, which meets the requirements of 5.6.1.2.
Test method
Fix the dial indicator to 1 as a push rod.
Then manually move the push rod to the lowest position. Make the dial indicator contact with the surface of the machine. Repeat two or three times, and take the maximum difference in the dial gauge reading.
Place the dial gauge tightly between the push rods
and then manually move the push rod to the maximum stroke
so that the dial gauge contacts touch the designated parts of the machine
. Repeat two or three times, and take the maximum difference in the dial gauge readings as the measurement value.
The assembly quality shall be inspected in accordance with the relevant provisions of QB/T1588.3 and shall comply with the provisions of 6.3 of this standard. 6.5 Performance parameter inspection
The counting measurement method and the pan balance measurement method shall be used, and the results shall comply with 4. 4. 6.6 Electrical system inspection
6.6.1 The inspection of electrical system wiring and the start of each switch shall comply with the provisions of 5.1.4. 6.6.2 The insulation test of the electrical system shall be carried out according to the relevant methods in 13.1 of GB5226 and shall comply with the requirements of 5.1.4.3 of this standard. 6.6.3 The withstand voltage test of the electrical system shall be carried out according to the relevant methods in 13.2 of GB5226 and shall comply with the requirements of 5.1.1.5 of this standard. 6.7 The following items shall be tested during the operation of the room for 1 hour.
QB/T 1819—93
6.7.1 The motion condition of the production line shall be tested by instrument and hearing. It shall comply with the requirements of 5.1.3.2 and 5.1.3.3 of this standard. 6.7.2 The temperature rise and temperature of each bearing shall be tested by semiconductor thermometer. It shall comply with the provisions of 5.1.3.4 of this standard. 6.8 Safety and health inspection
6.8.1 Safety protection measures shall comply with the provisions of 5.1.5.1 of this standard. 6.8.2 Noise inspection shall be carried out by sound level meter according to the provisions of Z13150004. The clean pressure level shall comply with the requirements of 6.9L Performance test in accordance with the provisions of 5.1.5.2 of this standard
6.9.1 The performance test of production line T adopts the actual material feeding test method 6.9.2 Determination of the qualified rate of each single machine: Randomly select 100 battery samples within 10 minutes of continuous operation to test the quality of the batteries produced in this T series. It should meet the corresponding provisions of Article 5.2 of this standard. The qualified rate of the single machine is calculated according to the formula: M×100%
In the formula, the qualified rate of the single machine in this T series
meets the provisions of 5.2 of this standard 6.10 Life test: only the number of semi-finished batteries can be sampled at the user's unit when necessary. 7 Inspection rules
7.1 Each single machine on the production line shall be inspected and qualified by the inspection department of the manufacturer, and the product certificate shall be attached before it can leave the factory. 7.2 The whole line acceptance is carried out at the user's factory. After the whole line is in normal production, the production efficiency is measured by the continuous output of 2 hours, and it is qualified when it reaches 80% of the rated production capacity. The factory inspection is as specified in 5.1.5.2 and 5.1.6. 7.3 Type inspection should be carried out in any of the following situations. Trial type identification for new products or old products transferred to the factory for production; a. After formal production, when the structure, materials and process of the product have changed significantly, which may affect the product performance; b. When the normal production line is more than 10, it should be carried out periodically; d. When the product resumes production after a long period of suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled, but not less than 1 line.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name; b. Product name and model; c. Main technical parameters of the product; d. Export number and factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 2313
TThe axial repeatability of the push rod is shown in Table 4 and should comply with the requirements of 5.1.6.3. Table 2 Working push rod (special inspection push rod) Special inspection set Working disk Al. Horizontal machine Working push rod or special inspection push rod Special inspection set Fixed groove Inspection items Working disk zinc cylinder positioning axis and working push rod axis coincidence Inspection items Horizontal machine fixed groove zinc cylinder positioning axis and working push rod axis coincidence Special inspection set, special inspection Special inspection set, special inspection t||Test method
According to the requirements of the diagram, replace the battery with a special test kit and place it in the zinc sleeve positioning position of the working tray. Manually move the factory push rod (or special test push rod) into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.1.
Test method
Replace the battery with a special test kit and place it in the zinc sleeve positioning position of the horizontal machine fixed slot. Manually move the working push rod (or special test push rod) and put it into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.2.
b. Special test kit for powder nozzle of battery core forming machine
a. Vertical machine
b. Horizontal machine
Assembly quality inspection
Slider assembly
QB/T 1819—93
Continued installation 3
Inspection items
Battery core forming
Machine fixed slot zinc
Drum positioning axis
And powder outlet axis
Line coincidence
Inspection items
Special inspection
Liwu machine worker
Axial axis of push rod
Repeat positioning
Horizontal machine worker
Axial axis of push rod| |tt||Repeat positioning
Digital indicator
Digital indicator
Test method
Replace the battery with a special test set, place
on the zinc cylinder positioning position of the slider assembly of the battery core forming machine, manually move the slider and the special test set, and put it into the powder outlet. There should be no friction between the two test pieces, which meets the requirements of 5.6.1.2.
Test method
Fix the dial indicator to 1 as a push rod.
Then manually move the push rod to the lowest position. Make the dial indicator contact with the surface of the machine. Repeat two or three times, and take the maximum difference in the dial gauge reading.
Place the dial gauge tightly between the push rods
and then manually move the push rod to the maximum stroke
so that the dial gauge contacts touch the designated parts of the machine
. Repeat two or three times, and take the maximum difference in the dial gauge readings as the measurement value.
The assembly quality shall be inspected in accordance with the relevant provisions of QB/T1588.3 and shall comply with the provisions of 6.3 of this standard. 6.5 Performance parameter inspection
The counting measurement method and the pan balance measurement method shall be used, and the results shall comply with 4. 4. 6.6 Electrical system inspection
6.6.1 The inspection of electrical system wiring and the start of each switch shall comply with the provisions of 5.1.4. 6.6.2 The insulation test of the electrical system shall be carried out according to the relevant methods in 13.1 of GB5226 and shall comply with the requirements of 5.1.4.3 of this standard. 6.6.3 The withstand voltage test of the electrical system shall be carried out according to the relevant methods in 13.2 of GB5226 and shall comply with the requirements of 5.1.1.5 of this standard. 6.7 The following items shall be tested during the operation of the room for 1 hour.
QB/T 1819—93
6.7.1 The motion condition of the production line shall be tested by instrument and hearing. It shall comply with the requirements of 5.1.3.2 and 5.1.3.3 of this standard. 6.7.2 The temperature rise and temperature of each bearing shall be tested by semiconductor thermometer. It shall comply with the provisions of 5.1.3.4 of this standard. 6.8 Safety and health inspection
6.8.1 Safety protection measures shall comply with the provisions of 5.1.5.1 of this standard. 6.8.2 Noise inspection shall be carried out by sound level meter according to the provisions of Z13150004. The clean pressure level shall comply with the requirements of 6.9L Performance test in accordance with the provisions of 5.1.5.2 of this standard
6.9.1 The performance test of production line T adopts the actual material feeding test method 6.9.2 Determination of the qualified rate of each single machine: Randomly select 100 battery samples within 10 minutes of continuous operation to test the quality of the batteries produced in this T series. It should meet the corresponding provisions of Article 5.2 of this standard. The qualified rate of the single machine is calculated according to the formula: M×100%
In the formula, the qualified rate of the single machine in this T series
meets the provisions of 5.2 of this standard 6.10 Life test: only the number of semi-finished batteries can be sampled at the user's unit when necessary. 7 Inspection rules
7.1 Each single machine on the production line shall be inspected and qualified by the inspection department of the manufacturer, and the product certificate shall be attached before it can leave the factory. 7.2 The whole line acceptance is carried out at the user's factory. After the whole line is in normal production, the production efficiency is measured by the continuous output of 2 hours, and it is qualified when it reaches 80% of the rated production capacity. The factory inspection is as specified in 5.1.5.2 and 5.1.6. 7.3 Type inspection should be carried out in any of the following situations. Trial type identification for new products or old products transferred to the factory for production; a. After formal production, when the structure, materials and process of the product have changed significantly, which may affect the product performance; b. When the normal production line is more than 10, it should be carried out periodically; d. When the product resumes production after a long period of suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled, but not less than 1 line.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name; b. Product name and model; c. Main technical parameters of the product; d. Export number and factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 2313
TThe axial repeatability of the push rod is shown in Table 4 and should comply with the requirements of 5.1.6.3. Table 2 Working push rod (special inspection push rod) Special inspection set Working disk Al. Horizontal machine Working push rod or special inspection push rod Special inspection set Fixed groove Inspection items Working disk zinc cylinder positioning axis and working push rod axis coincidence Inspection items Horizontal machine fixed groove zinc cylinder positioning axis and working push rod axis coincidence Special inspection set, special inspection Special inspection set, special inspection t||Test method
According to the requirements of the diagram, replace the battery with a special test kit and place it in the zinc sleeve positioning position of the working tray. Manually move the factory push rod (or special test push rod) into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.1.
Test method
Replace the battery with a special test kit and place it in the zinc sleeve positioning position of the horizontal machine fixed slot. Manually move the working push rod (or special test push rod) and put it into the hole of the special test kit. There should be no collision between the two test pieces, which meets the requirements of 5.1.6.2.
b. Special test kit for powder nozzle of battery core forming machine
a. Vertical machine
b. Horizontal machine
Assembly quality inspection
Slider assembly
QB/T 1819—93
Continued installation 3
Inspection items
Battery core forming
Machine fixed slot zinc
Drum positioning axis
And powder outlet axis
Line coincidence
Inspection items
Special inspection
Liwu machine worker
Axial axis of push rod
Repeat positioning
Horizontal machine worker
Axial axis of push rod| |tt||Repeat positioning
Digital indicator
Digital indicator
Test method
Replace the battery with a special test set, place
on the zinc cylinder positioning position of the slider assembly of the battery core forming machine, manually move the slider and the special test set, and put it into the powder outlet. There should be no friction between the two test pieces, which meets the requirements of 5.6.1.2.
Test method
Fix the dial indicator to 1 as a push rod.
Then manually move the push rod to the lowest position. Make the dial indicator contact with the surface of the machine. Repeat two or three times, and take the maximum difference in the dial gauge reading.
Place the dial gauge tightly between the push rods
and then manually move the push rod to the maximum stroke
so that the dial gauge contacts touch the designated parts of the machine
. Repeat two or three times, and take the maximum difference in the dial gauge readings as the measurement value.
The assembly quality shall be inspected in accordance with the relevant provisions of QB/T1588.3 and shall comply with the provisions of 6.3 of this standard. 6.5 Performance parameter inspection
The counting measurement method and the pan balance measurement method shall be used, and the results shall comply with 4. 4. 6.6 Electrical system inspection
6.6.1 The inspection of electrical system wiring and the start of each switch shall comply with the provisions of 5.1.4. 6.6.2 The insulation test of the electrical system shall be carried out according to the relevant methods in 13.1 of GB5226 and shall comply with the requirements of 5.1.4.3 of this standard. 6.6.3 The withstand voltage test of the electrical system shall be carried out according to the relevant methods in 13.2 of GB5226 and shall comply with the requirements of 5.1.1.5 of this standard. 6.7 The following items shall be tested during the operation of the room for 1 hour.
QB/T 1819—93
6.7.1 The motion condition of the production line shall be tested by instrument and hearing. It shall comply with the requirements of 5.1.3.2 and 5.1.3.3 of this standard. 6.7.2 The temperature rise and temperature of each bearing shall be tested by semiconductor thermometer. It shall comply with the provisions of 5.1.3.4 of this standard. 6.8 Safety and health inspection
6.8.1 Safety protection measures shall comply with the provisions of 5.1.5.1 of this standard. 6.8.2 Noise inspection shall be carried out by sound level meter according to the provisions of Z13150004. The clean pressure level shall comply with the requirements of 6.9L Performance test in accordance with the provisions of 5.1.5.2 of this standard
6.9.1 The performance test of production line T adopts the actual material feeding test method 6.9.2 Determination of the qualified rate of each single machine: Randomly select 100 battery samples within 10 minutes of continuous operation to test the quality of the batteries produced in this T series. It should meet the corresponding provisions of Article 5.2 of this standard. The qualified rate of the single machine is calculated according to the formula: M×100%
In the formula, the qualified rate of the single machine in this T series
meets the provisions of 5.2 of this standard 6.10 Life test: only the number of semi-finished batteries can be sampled at the user's unit when necessary. 7 Inspection rules
7.1 Each single machine on the production line shall be inspected and qualified by the inspection department of the manufacturer, and the product certificate shall be attached before it can leave the factory. 7.2 The whole line acceptance is carried out at the user's factory. After the whole line is in normal production, the production efficiency is measured by the continuous output of 2 hours, and it is qualified when it reaches 80% of the rated production capacity. The factory inspection is as specified in 5.1.5.2 and 5.1.6. 7.3 Type inspection should be carried out in any of the following situations. Trial type identification for new products or old products transferred to the factory for production; a. After formal production, when the structure, materials and process of the product have changed significantly, which may affect the product performance; b. When the normal production line is more than 10, it should be carried out periodically; d. When the product resumes production after a long period of suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled, but not less than 1 line.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name; b. Product name and model; c. Main technical parameters of the product; d. Export number and factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 2312 Requirements
b. Battery forming machine
Powder nozzle
Special inspection set
a. Vertical machine
b. Horizontal machine
Assembly quality inspection
Slider assembly
QB/T 1819—93
Continued 3
Inspection items
Battery forming machine Fixed slot zinc
Cylinder positioning axis
and powder nozzle axis
Line coincidence
Inspection items bzxZ.net
Special inspection
Vertical machine
Axial position of push rod
Repeat positioning
Horizontal machine
Axial position of push rod
|tt||Repeat positioning
Digital indicator
Digital indicator
Test method
Replace the battery with a special test set, place
on the zinc cylinder positioning position of the slider assembly of the battery core forming machine, manually move the slider and the special test set, and put it into the powder outlet. There should be no friction between the two test pieces, which meets the requirements of 5.6.1.2.
Test method
Fix the dial indicator to 1 as a push rod.
Then manually move the push rod to the lowest position. Make the dial indicator contact with the surface of the machine. Repeat two or three times, and take the maximum difference in the dial gauge reading.
Place the dial gauge tightly between the push rods
and then manually move the push rod to the maximum stroke
so that the dial gauge contacts touch the designated parts of the machine
. Repeat two or three times, and take the maximum difference in the dial gauge readings as the measurement value.
The assembly quality shall be inspected in accordance with the relevant provisions of QB/T1588.3 and shall comply with the provisions of 6.3 of this standard. 6.5 Performance parameter inspection
The counting measurement method and the pan balance measurement method shall be used, and the results shall comply with 4. 4. 6.6 Electrical system inspection
6.6.1 The inspection of electrical system wiring and the start of each switch shall comply with the provisions of 5.1.4. 6.6.2 The insulation test of the electrical system shall be carried out according to the relevant methods in 13.1 of GB5226 and shall comply with the requirements of 5.1.4.3 of this standard. 6.6.3 The withstand voltage test of the electrical system shall be carried out according to the relevant methods in 13.2 of GB5226 and shall comply with the requirements of 5.1.1.5 of this standard. 6.7 The following items shall be tested during the operation of the room for 1 hour.
QB/T 1819—93
6.7.1 The motion condition of the production line shall be tested by instrument and hearing. It shall comply with the requirements of 5.1.3.2 and 5.1.3.3 of this standard. 6.7.2 The temperature rise and temperature of each bearing shall be tested by semiconductor thermometer. It shall comply with the provisions of 5.1.3.4 of this standard. 6.8 Safety and health inspection
6.8.1 Safety protection measures shall comply with the provisions of 5.1.5.1 of this standard. 6.8.2 Noise inspection shall be carried out by sound level meter according to the provisions of Z13150004. The clean pressure level shall comply with the requirements of 6.9L Performance test in accordance with the provisions of 5.1.5.2 of this standard
6.9.1 The performance test of production line T adopts the actual material feeding test method 6.9.2 Determination of the qualified rate of each single machine: Randomly select 100 battery samples within 10 minutes of continuous operation to test the quality of the batteries produced in this T series. It should meet the corresponding provisions of Article 5.2 of this standard. The qualified rate of the single machine is calculated according to the formula: M×100%
In the formula, the qualified rate of the single machine in this T series
meets the provisions of 5.2 of this standard 6.10 Life test: only the number of semi-finished batteries can be sampled at the user's unit when necessary. 7 Inspection rules
7.1 Each single machine on the production line shall be inspected and qualified by the inspection department of the manufacturer, and the product certificate shall be attached before it can leave the factory. 7.2 The whole line acceptance is carried out at the user's factory. After the whole line is in normal production, the production efficiency is measured by the continuous output of 2 hours, and it is qualified when it reaches 80% of the rated production capacity. The factory inspection is as specified in 5.1.5.2 and 5.1.6. 7.3 Type inspection should be carried out in any of the following situations. Trial type identification for new products or old products transferred to the factory for production; a. After formal production, when the structure, materials and process of the product have changed significantly, which may affect the product performance; b. When the normal production line is more than 10, it should be carried out periodically; d. When the product resumes production after a long period of suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled, but not less than 1 line.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name; b. Product name and model; c. Main technical parameters of the product; d. Export number and factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 2312 Requirements
b. Battery forming machine
Powder nozzle
Special inspection set
a. Vertical machine
b. Horizontal machine
Assembly quality inspection
Slider assembly
QB/T 1819—93
Continued 3
Inspection items
Battery forming machine Fixed slot zinc
Cylinder positioning axis
and powder nozzle axis
Line coincidence
Inspection items
Special inspection
Vertical machine
Axial position of push rod
Repeat positioning
Horizontal machine
Axial position of push rod
|tt||Repeat positioning
Digital indicator
Digital indicator
Test method
Replace the battery with a special test set, place
on the zinc cylinder positioning position of the slider assembly of the battery core forming machine, manually move the slider and the special test set, and put it into the powder outlet. There should be no friction between the two test pieces, which meets the requirements of 5.6.1.2.
Test method
Fix the dial indicator to 1 as a push rod.
Then manually move the push rod to the lowest position. Make the dial indicator contact with the surface of the machine. Repeat two or three times, and take the maximum difference in the dial gauge reading.
Place the dial gauge tightly between the push rods
and then manually move the push rod to the maximum stroke
so that the dial gauge contacts touch the designated parts of the machine
. Repeat two or three times, and take the maximum difference in the dial gauge readings as the measurement value.
The assembly quality shall be inspected in accordance with the relevant provisions of QB/T1588.3 and shall comply with the provisions of 6.3 of this standard. 6.5 Performance parameter inspection
The counting measurement method and the pan balance measurement method shall be used, and the results shall comply with 4. 4. 6.6 Electrical system inspection
6.6.1 The inspection of electrical system wiring and the start of each switch shall comply with the provisions of 5.1.4. 6.6.2 The insulation test of the electrical system shall be carried out according to the relevant methods in 13.1 of GB5226 and shall comply with the requirements of 5.1.4.3 of this standard. 6.6.3 The withstand voltage test of the electrical system shall be carried out according to the relevant methods in 13.2 of GB5226 and shall comply with the requirements of 5.1.1.5 of this standard. 6.7 The following items shall be tested during the operation of the room for 1 hour.
QB/T 1819—93
6.7.1 The motion condition of the production line shall be tested by instrument and hearing. It shall comply with the requirements of 5.1.3.2 and 5.1.3.3 of this standard. 6.7.2 The temperature rise and temperature of each bearing shall be tested by semiconductor thermometer. It shall comply with the provisions of 5.1.3.4 of this standard. 6.8 Safety and health inspection
6.8.1 Safety protection measures shall comply with the provisions of 5.1.5.1 of this standard. 6.8.2 Noise inspection shall be carried out by sound level meter according to the provisions of Z13150004. The clean pressure level shall comply with the requirements of 6.9L Performance test in accordance with the provisions of 5.1.5.2 of this standard
6.9.1 The performance test of production line T adopts the actual material feeding test method 6.9.2 Determination of the qualified rate of each single machine: Randomly select 100 battery samples within 10 minutes of continuous operation to test the quality of the batteries produced in this T series. It should meet the corresponding provisions of Article 5.2 of this standard. The qualified rate of the single machine is calculated according to the formula: M×100%
In the formula, the qualified rate of the single machine in this T series
meets the provisions of 5.2 of this standard 6.10 Life test: only the number of semi-finished batteries can be sampled at the user's unit when necessary. 7 Inspection rules
7.1 Each single machine on the production line shall be inspected and qualified by the inspection department of the manufacturer, and the product certificate shall be attached before it can leave the factory. 7.2 The whole line acceptance is carried out at the user's factory. After the whole line is in normal production, the production efficiency is measured by the continuous output of 2 hours, and it is qualified when it reaches 80% of the rated production capacity. The factory inspection is as specified in 5.1.5.2 and 5.1.6. 7.3 Type inspection should be carried out in any of the following situations. Trial type identification for new products or old products transferred to the factory for production; a. After formal production, when the structure, materials and process of the product have changed significantly, which may affect the product performance; b. When the normal production line is more than 10, it should be carried out periodically; d. When the product resumes production after a long period of suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled, but not less than 1 line.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name; b. Product name and model; c. Main technical parameters of the product; d. Export number and factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 231
After the formal production, when the structure, material and process of the product have changed significantly, which may affect the product performance; b.
When the normal production line is more than 10, it should be carried out periodically; d. When the product is resumed after a long-term suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled. But not less than · lines.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name;
b. Product name and model;
c. Main technical parameters of the product;
d. Export number and ex-factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 231
After the formal production, when the structure, material and process of the product have changed significantly, which may affect the product performance; b.
When the normal production line is more than 10, it should be carried out periodically; d. When the product is resumed after a long-term suspension; e. When the national quality supervision agency makes a request. The inspection items of type inspection shall be inspected according to all the items specified in the technical requirements of this standard, and 10% of the production batch shall be sampled. But not less than · lines.
8 Marking, packaging, transportation and storage
8.1 The nameplate of the product shall be placed in a conspicuous position and shall comply with the provisions of GB/T13306. Its main contents include: manufacturing name;
b. Product name and model;
c. Main technical parameters of the product;
d. Export number and ex-factory date.
8.2 The packaging box mark should comply with the provisions of (GB191. 8.3 The accompanying documents should be complete when packaging. The content should be accurate, and the product manual, product certificate and packing list should be provided. The documents should be sealed in plastic bags and should not be damaged by moisture.
8.4 The product packaging box should comply with the relevant regulations of the water and land transportation departments during transportation. 8.5 The product should be stored in a dry and ventilated warehouse. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. Guangzhou Shanyong Machinery Factory is responsible for drafting this standard. The main drafters of this standard are: Huang Rushi and Lin Wanping! 231
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.