Some standard content:
JB
Pharmaceutical Machinery Industry Standard of the People's Republic of China JB20005.1~20005.4—2004
Glass Infusion Bottle Linkage Line
2004-02-05 Issued
2004-06-01 Implementation
National Development and Reform Commission Issued
ICS11.120.30
C92
JB
Pharmaceutical Machinery Industry Standard of the People's Republic of China JB20005.4—2004
Replace YY0235.4—1995
Glass Infusion Bottle Capping Machine
Glass Infusion Bottle Capping Machine machine2004-02-05 issued
2004-06-01 implementation
National Development and Reform Commission issued
Foreword
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5
Scope
Normative reference documents
Classification and marking
Requirements
Test methods
6
Inspection rules
7Marking, instruction manual, packaging and storage directory
Appendix A (Informative Appendix) Type inspection test record table
JB20005.4—2004
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JB20005.4—2004
Foreword
This standard is a revision of YY0235.4—1995 "Glass Infusion Bottle Capping Machine" based on the requirements of "Good Manufacturing Practice for Pharmaceuticals" and GB/T1.1—2000 and GB/T1.2—2002 standardization work guidelines. This standard replaces YY0235.4—1995 from the date of implementation. Compared with YY0235.4-1995, the main changes of this standard are as follows: a) Deleted the clauses 3.1, 3.3, 4.2, 4.9, 4.12, 4.13, etc. in YY0235.4-1995. b) Revised the following clauses in YY0235.4-1995: - According to the four steps of verification in the "Good Manufacturing Practice for Pharmaceuticals", the technical requirements clauses in the original standard were rearranged. The contents of "requirements" were classified and proposed according to the verification order; - The test methods corresponded to the contents of the requirements chapters one by one, which enhanced the operability of the test methods; - The inspection rules and contents of the original standard were revised: - The importance of electrical quality requirements was emphasized and revised according to CB5226.1-2002; The noise of load operation was reduced to 70dB (A). c) Main clauses added to the standard:
Appearance requirements (see 4.3);
Structural requirements (see 4.4);
-Aluminum cap conveying speed, control function, protection function (see 4.6.2, 4.6.5, 4.6.7) Cap drop quality requirements, cap quality requirements (see 4.7.4, 4.7.5); - Added clauses corresponding to the requirements in the test method; - The inspection rules clearly state that the inspection of working conditions is only carried out during type inspection: - Added informative Appendix A "Type Inspection Test Record Form". This standard was proposed by the China Pharmaceutical Equipment Industry Association. This standard is under the jurisdiction of the Pharmaceutical Equipment Industry Standardization Technical Committee. Drafting unit of this standard: Chongqing Jiangshan Pharmaceutical Machinery Co., Ltd. The main drafters of this standard: Sun Jinlian, Zhou Jie, Wang Yuanping, Huang Yun. The previous versions of the standards replaced by this standard are: GB11753.4-1989, YY0235.4-1995. 52
1 Scope
Glass infusion bottle capping machine
JB20005.4-2004
This standard specifies the classification and marking, requirements, test methods, inspection rules and signs, instruction manual, packaging and storage of glass infusion bottle capping machines.
This standard applies to glass infusion bottle capping machines (hereinafter referred to as capping machines). 2 Normative references
The clauses in the following documents become the clauses of this standard through reference in this standard. For all dated references, all subsequent amendments (excluding errata) or revisions are not applicable to this standard. However, the parties to the agreement based on this standard are encouraged to study whether the latest versions of these documents can be used. For all undated references, the latest versions are applicable to this standard. CB/T191 Pictorial marking for packaging, storage and transportation
GB2639 Glass infusion bottles
GB5197.1 Glass infusion bottle caps Part 1: Aluminum capsGB5197.2 Glass infusion bottle caps Part 2: Aluminum-plastic combination capsCB5226.1-2002 Mechanical safety Mechanical electrical equipment Part 1: General technical conditionsCB/T6388 Shipping and receiving markings for transport packaging
GB/T9969.1 General principles for instructions for use of industrial productsGB/T10111 Method for random sampling using random number pseudo-elements GB/T13306 Signage
CB/T13384 Format
General technical conditions for packaging of electromechanical products
GB/T16769 Method for measuring sound pressure level of noise from metal cutting machine tools HG2948 Rubber stoppers for medical infusion bottles
YY/T0216 Method for compiling product models of pharmaceutical machinery Good Manufacturing Practice for Pharmaceuticals (1998 revised edition) State Food and Drug Administration 3 Classification and marking
3.1 Model
The model of the capping machine shall comply with the provisions of YY/T0216. 3.2 Model marking
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JB 20005.4—2004
3.3 Marking example
Improved design sequence number (A, B, C.)
Specification code: Bottle specification (mL)
Type and characteristic code: Rolling (Z) capping (G) machine Product function code: Infusion machine
SZC100/500 type: indicates a rolling capping machine for glass infusion bottles of 100mL~500mL. 4 Requirements
4.1 General
The rolling capping machine shall comply with the requirements of this standard and the Good Manufacturing Practice for Pharmaceuticals (1998 revised edition) on the manufacture of pharmaceutical equipment. 4.2 Material requirements
4.2.1 The exposed parts and the housing surface of the rolling capping machine shall be made of stainless steel or other stainless and chemically stable materials. 4.2.2 The hardness of the capping machine blade material should be greater than or equal to HRC50.4.3 Appearance requirements
4.3.1 The outer surface of the capping machine should not have bulges, depressions, roughness and other damage. The appearance of the whole machine should be neat and tidy, and the paint layer should be uniform and glossy. 4.3.2 The edges of the exposed joint surfaces of the parts should be neat and uniform, and there should be no obvious misalignment. There should be no obvious gaps between the door, cover and the joint surface.
4.4 Structural requirements
4.4.1 The capping machine should have a bottleneck positioning device and a lifting device to control the up and down travel of the capping head and the capping head. 4.4.2 The bridge of the bottle conveying track should have a bottle conveying device with smooth intersection. 4.4.3 The capping head and exposed transmission part of the capping machine should have a safety protection cover. 4.4.4 The capping head assembly should be able to be replaced as a whole, and it should be quick and convenient. 4.4.5 The working table of the capping machine should have a certain vertical height and horizontal adjustment device. 4.4.6 The capping machine shall have an adjustment and positioning device for the overall lifting and lowering of the capping head and the capping head, and a single head fine-tuning device for the capping head. 4.4.7 There shall be an adjustment device for the position of the capping head and a stepless speed regulation device for the number of revolutions of the capping head. 4.4.8 The capping feeding hopper shall have a guide arrangement and a device for removing misplaced and overlapping caps. 4.5 Working conditions
4.5.1 Packaging material requirements: Glass infusion bottles shall comply with the requirements of CB2639. Medical infusion rubber bottle stoppers shall comply with the requirements of HG2948, and aluminum caps shall comply with the requirements of GB5197.1~5197.2. 4.6 Functional requirements
4.6.1 The capping machine shall be able to meet the production speed requirements and steplessly regulate the speed within the specified range. 4.6.2 The aluminum cap conveying speed shall be able to meet the capping speed requirements. 4.6.3 The capping machine shall be able to adapt to the 100mL, 250mL, 500mL and other glass infusion bottles to roll aluminum caps. When changing specifications, the matching parts should be simple, reliable, and quick to change.
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4.6.4 The capping machine should be able to adapt to the tightening of aluminum caps and aluminum-plastic composite caps for glass infusion bottles. JB20005.4—2004
4.6.5 Control function: control the lack of bottles when entering the bottle and detect the count of bottles entering the bottle, control the prevention of stacking of bottles when exiting the bottle; control the sequence and interlocking control of each step of dropping the cap, removing the cap and tightening the aluminum cap.
4.6.6. Chain function:
a) When the following situations occur, the machine should be stopped automatically: when the incoming bottle is missing or stuck;
When the outgoing bottle is accumulated or blocked; ||tt ||When the amount of aluminum caps in an aluminum cap hopper does not reach the set value or there is no cap; when the bottle is not hung with an aluminum cap.
b) If the bottle is missing, the cap will not fall off.
4.6.7 Protection function:
When the speed of the capping machine is greater than or equal to 120 bottles/min, a slow start control device should be installed in front of the bottle feeding device. 4.7 Performance requirements
4.7.1 There should be no oil leakage from the reducer oil tank, and the temperature rise should not exceed 35°C. There is no abnormal noise from the whole machine and the machinery is running normally. 4.7.2 The conveying device should ensure that bottles accurately enter the capping, capping, and capping stations, and the movements of each process are sensitive and accurate. 4.7.3 The noise level during load operation shall not exceed 70dB(A). 4.7.4 Quality of falling cover: There should be no reverse and overlapping aluminum covers in the falling cover track, the covering rate is 100%, and the pass rate is 99%. 4.7.5 Cover removal quality: The maximum deflection of the top plane of the aluminum cover after removal is less than or equal to 0.5mm, and the pass rate is 100%. 4.7.6 Capping quality: There is no damage to the rubber plug after capping, the rolling edge is solid, smooth and wrinkle-free, and the capping pass rate is greater than or equal to 99%. 4.7.7 Electrical system quality requirements:
4.7.7.1 The continuity of the protective grounding circuit of the electrical system shall comply with the provisions of 19.2 in GB5226.1-2002. 4.7.7.2 The insulation resistance of the electrical system shall comply with the provisions of 19.3 in GB5226.1-2002. 4.7.7.3 The withstand voltage of the electrical system shall comply with the provisions of 19.4 in GB5226.1-2002. 4.7.7.4 The protective grounding circuit of the electrical system shall comply with the provisions of 8.2 in CB5226.1-2002. 4.7.7.5 The wiring of the electrical system shall comply with the provisions of Chapter 14 of GB5226.1-2002. 5 Test methods
5.1 Material, appearance and structure inspection
5.1.1 Visual inspection requirements of 4.2.1, 4.3.1.4.3.2, 4.4.1~4.4.8. 5.1.2 Use a hardness meter to check the hardness of the rolling tool.
5.2 Inspection of documentation and working conditions of the capping machine 5.2.1 Inspection of documentation:
Visually inspect the operating instructions, product certificate, material certificate and instrument calibration certificate of the capping machine. 5.2.2 Working condition test
Packaging material confirmation: Glass infusion bottles are inspected according to the regulations of GB2639. Medical infusion rubber stoppers are inspected according to the regulations of HG2948. The aluminum cover is inspected according to the regulations of GB5197.1~5197.2. 5.3 Functional inspection of capping machine
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JB20005.4—2004
5.3.1 Production speed test
5.3.1.1 Capping speed test
Jiang adjusts the speed of the capping machine to the designed maximum speed, inputs aluminum caps and bottles with rubber stoppers, simulates a production run for 10 minutes, runs for a total of 30 minutes, and uses a tachometer or stopwatch to randomly count for 5 minutes. Then adjust the speed changer within the specified range, and test the speed adjustment effect using the same method used to test production speed. 5.3.1.2 Oscillating cap falling speed test:
Adjust the aluminum cap conveying speed to greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes and the adjustment speed requirements should be reached.
5.3.2 Replacement of accessories and bottle specification test: Replace accessories of corresponding specifications, and conduct tests on bottles of 100mL, 250mL, 500mL and other specifications according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the accessories with corresponding specifications, use 500mL bottles, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, the normal production procedure is simulated and tested. 5.3.5 Chain function test:
Fault simulation test: Remove the bottle at the entrance of the bottle inlet star wheel or block the star wheel, and observe that the machine should automatically stop; a
b) Will exit If there are many bottles accumulated at the bottle or the bottle conveying track is blocked, the machine should automatically stop if observed; c) Reduce the aluminum cap of the oscillating conveyor hopper to the set value or no aluminum cap is added, and the machine should automatically stop if observed; d) Remove bottles with missing caps Input the bottle star wheel and observe that the machine should automatically stop: take away the bottle in front of the exit of the cap falling track and observe that the aluminum cap should not fall automatically. e
5.3.6 Protection function test:
When the speed of the capping machine is greater than or equal to 120 bottles/min, take out more than 10 bottles in front of the bottle auger, and use a tachometer to measure the auger The dragon speed should be reduced to 60 bottles/min. When the bottles enter the auger, the auger should return to high speed. 5.4 Capping machine performance inspection
5.4.1 No-load test:
Start the capping machine without load, run the speed from low to high for 2 hours, and use a secondary industrial thermometer on the top of the reducer oil tank shell After 10 minutes, measure the temperature rise of the fuel tank, visually check that there is no oil leakage from the reducer, and that there is no abnormal noise. 5.4.2 Load test:
After the capping machine passes the no-load test, the load test will be performed. The manufacturer uses the highest production speed during the test, inputs bottles that have passed the reversing stopper or bottles with aluminum caps, and runs for 10 minutes to imitate the normal production procedure, with a cumulative run of 30 minutes. The bottle feeding is in place by visual inspection, and each process moves sensitively and accurately.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the regulations of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates normal production procedures, visually inspects the conveying quality of aluminum caps in the cap drop track, and detects reverse and overlapping caps in the cap drop track, 56
Randomly select 600 capped bottles, inspect the capping quality, and calculate the capping pass rate according to formula (1). Number of qualified bottles
Total number of bottles sampled |(1)
The manufacturer simulates normal production procedures, randomly selects 600 bottles after the caps are removed, inspects the quality of the caps removed, and calculates the pass rate according to formula (1).
5.4.6 Capping quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the rolling quality of the aluminum caps. The three-finger method is: holding the bottle with one hand, holding the edge of the bottle cap with the thumb, index finger, and middle finger of the other hand, forming a triangle and turning it upright in one direction. If it cannot turn, it means that the crimp is firm. 5.4.6.2 Continuously cap 600 bottles at the highest speed, and visually inspect the capping appearance quality. 5.4.6.3 The capping pass rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The protective grounding circuit continuity, insulation resistance, and withstand voltage tests of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3, and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection Rules
6.1 General Principles of Inspection
6.1.1 Each capping machine shall be inspected by the inspection department of the manufacturing unit according to this standard before it can leave the factory, and the product shall be issued by the manufacturer. Certificate of conformity. bzxz.net
6.1.2 Inspection of documentation and working conditions of the capping machine (i.e. installation confirmation test) is only conducted during type inspection. 6.2 Inspection Category
The inspection of capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 Factory inspection should be carried out according to the items in Table 1. Table 1 Capping machine factory inspection items
Project category
General items
Main items
6.2.1.2 Determination rules:
Inspection items|| tt||4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6 .7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items are unqualified or one major item is unqualified during the inspection, they will all be judged as unqualified products. Inspection location
manufacturing plant
manufacturing plant
6.2.1.3 If any unqualified product is found during the factory inspection of each capping machine, it will be returned to the workshop for repair and will be re-inspected after repair. Unqualified products are judged as unqualified products and are not allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 When one of the following situations occurs, type inspection shall be carried out: 57
1 Type inspection should be carried out when one of the following situations occurs: 57
1 Type inspection should be carried out when one of the following situations occurs: 57
1 Type inspection should be carried out when one of the following situations occurs: 57
1 Type inspection should be carried out when one of the following situations occurs: 57
1 Type inspection should be carried out when any of the following conditions occurs: 57
1 Type inspection should be carried out when one of the following situations occurs: 57
7 Performance requirements
4.7.1 There should be no oil leakage from the reducer oil tank, and the temperature rise should not exceed 35°C. There is no abnormal noise from the whole machine and the machinery is running normally. 4.7.2 The conveying device should ensure that bottles accurately enter the capping, capping, and capping stations, and the movements of each process are sensitive and accurate. 4.7.3 The noise level during load operation shall not exceed 70dB(A). 4.7.4 Quality of falling cover: There should be no reverse and overlapping aluminum covers in the falling cover track, the covering rate is 100%, and the pass rate is 99%. 4.7.5 Cover removal quality: The maximum deflection of the top plane of the aluminum cover after removal is less than or equal to 0.5mm, and the pass rate is 100%. 4.7.6 Capping quality: There is no damage to the rubber plug after capping, the roll pass rate is solid, smooth and wrinkle-free, and the capping pass rate is greater than or equal to 99%. 4.7.7 Electrical system quality requirements:
4.7.7.1 The continuity of the protective grounding circuit of the electrical system shall comply with the provisions of 19.2 in GB5226.1-2002. 4.7.7.2 The insulation resistance of the electrical system shall comply with the provisions of 19.3 in GB5226.1-2002. 4.7.7.3 The withstand voltage of the electrical system shall comply with the provisions of 19.4 in GB5226.1-2002. 4.7.7.4 The protective grounding circuit of the electrical system shall comply with the provisions of 8.2 in CB5226.1-2002. 4.7.7.5 The wiring of the electrical system shall comply with the provisions of Chapter 14 of GB5226.1-2002. 5 Test methods
5.1 Material, appearance and structure inspection
5.1.1 Visual inspection requirements of 4.2.1, 4.3.1.4.3.2, 4.4.1~4.4.8. 5.1.2 Use a hardness meter to check the hardness of the rolling cutter.
5.2 Inspection of documentation and working conditions of the capping machine 5.2.1 Inspection of documentation:
Visually inspect the operating instructions, product certificate, material certificate and instrument calibration certificate of the capping machine. 5.2.2 Working condition test
Packaging material confirmation: Glass infusion bottles are inspected according to the regulations of GB2639. Medical infusion rubber stoppers are inspected according to the regulations of HG2948. The aluminum cover is inspected according to the regulations of GB5197.1~5197.2. 5.3 Functional inspection of capping machine
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5.3.1 Production speed test
5.3.1.1 Capping speed test
Jiang adjusts the speed of the capping machine to the designed maximum speed, inputs the bottles with aluminum caps and rubber stoppers, simulates positive belt production and runs for 10 minutes, runs cumulatively for 30 minutes, and uses a tachograph or stopwatch to randomly count for 5 minutes. Then adjust the speed changer within the specified range, and test the speed adjustment effect using the same method used to test production speed. 5.3.1.2 Oscillating cap falling speed test:
Adjust the aluminum cap conveying speed to greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes and the adjustment speed requirements should be reached.
5.3.2 Replacement of accessories and bottle specification test: Replace accessories of corresponding specifications, and conduct tests on bottles of 100mL, 250mL, 500mL and other specifications according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the accessories with corresponding specifications, use 500mL bottles, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, the normal production procedure is simulated and tested. 5.3.5 Chain function test:
Fault simulation test: Remove the bottle at the entrance of the bottle inlet star wheel or block the star wheel, and observe that the machine should automatically stop; a
b) Will exit If there are many bottles accumulated at the bottle or the bottle conveying track is blocked, the machine should automatically stop if observed; c) Reduce the aluminum cap of the oscillating conveyor hopper to the set value or no aluminum cap is added, and the machine should automatically stop if observed; d) Remove bottles with missing caps Input the bottle star wheel and observe that the machine should automatically stop: take away the bottle in front of the exit of the cap falling track and observe that the aluminum cap should not fall automatically. e
5.3.6 Protection function test:
When the speed of the capping machine is greater than or equal to 120 bottles/min, take out more than 10 bottles in front of the bottle auger, and use a tachometer to measure the auger The dragon speed should be reduced to 60 bottles/min. When the bottles enter the auger, the auger should return to high speed. 5.4 Capping machine performance inspection
5.4.1 No-load test:
Start the capping machine without load, run the speed from low to high for 2 hours, and use a secondary industrial thermometer placed on the top of the reducer oil tank shell After 10 minutes, measure the temperature rise of the fuel tank, visually check that there is no oil leakage from the reducer, and that there is no abnormal noise. 5.4.2 Load test:
After the capping machine passes the no-load test, the load test will be performed. The manufacturer uses the highest production speed during the test, inputs bottles that have passed the reversible stopper or bottles with aluminum caps, and runs for 10 minutes to imitate the normal production process, with a cumulative run of 30 minutes. The bottle feeding is in place by visual inspection, and the movements of each process are sensitive and accurate.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the regulations of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates normal production procedures, visually inspects the conveying quality of aluminum caps in the cap drop track, and detects reverse and overlapping caps in the cap drop track, 56
Randomly select 600 capped bottles, inspect the capping quality, and calculate the capping pass rate according to formula (1). Number of qualified bottles
Total number of bottles sampled |(1)
The manufacturer simulates normal production procedures, randomly selects 600 bottles after the caps are removed, inspects the quality of the caps removed, and calculates the pass rate according to formula (1).
5.4.6 Capping quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the rolling quality of the aluminum caps. The three-finger method is: holding the bottle with one hand, holding the edge of the bottle cap with the thumb, index finger, and middle finger of the other hand, forming a triangle and turning it upright in one direction. If it cannot turn, it means that the crimp is firm. 5.4.6.2 Continuously cap 600 bottles at the highest speed, and visually inspect the capping appearance quality. 5.4.6.3 The capping pass rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The protective grounding circuit continuity, insulation resistance, and withstand voltage tests of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3, and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection Rules
6.1 General Principles of Inspection
6.1.1 Each capping machine shall be inspected by the inspection department of the manufacturing unit according to this standard before it can leave the factory, and the product shall be issued by the manufacturer. Certificate of conformity.
6.1.2 Inspection of documentation and working conditions of the capping machine (i.e. installation confirmation test) is only conducted during type inspection. 6.2 Inspection Category
The inspection of capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 Factory inspection should be carried out according to the items in Table 1. Table 1 Capping machine factory inspection items
Project category
General items
Main items
6.2.1.2 Determination rules:
Inspection items|| tt||4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6 .7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items are unqualified or one major item is unqualified during the inspection, they will all be judged as unqualified products. Inspection location
manufacturing plant
manufacturing plant
6.2.1.3 If any unqualified product is found during the factory inspection of each capping machine, it will be returned to the workshop for repair and will be re-inspected after repair. Unqualified products are judged as substandard products and are not allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 When one of the following situations occurs, type inspection shall be carried out: 57
7 Performance requirements
4.7.1 There should be no oil leakage from the reducer oil tank, and the temperature rise should not exceed 35°C. There is no abnormal noise from the whole machine and the machinery is running normally. 4.7.2 The conveying device should ensure that bottles accurately enter the capping, capping, and capping stations, and the movements of each process are sensitive and accurate. 4.7.3 The noise level during load operation shall not exceed 70dB(A). 4.7.4 Quality of falling cover: There should be no reverse and overlapping aluminum covers in the falling cover track, the covering rate is 100%, and the pass rate is 99%. 4.7.5 Cover removal quality: The maximum deflection of the top plane of the aluminum cover after removal is less than or equal to 0.5mm, and the pass rate is 100%. 4.7.6 Capping quality: There is no damage to the rubber plug after capping, the roll pass rate is solid, smooth and wrinkle-free, and the capping pass rate is greater than or equal to 99%. 4.7.7 Electrical system quality requirements:
4.7.7.1 The continuity of the protective grounding circuit of the electrical system shall comply with the provisions of 19.2 in GB5226.1-2002. 4.7.7.2 The insulation resistance of the electrical system shall comply with the provisions of 19.3 in GB5226.1-2002. 4.7.7.3 The withstand voltage of the electrical system shall comply with the provisions of 19.4 in GB5226.1-2002. 4.7.7.4 The protective grounding circuit of the electrical system shall comply with the provisions of 8.2 in CB5226.1-2002. 4.7.7.5 The wiring of the electrical system shall comply with the provisions of Chapter 14 of GB5226.1-2002. 5 Test methods
5.1 Material, appearance and structure inspection
5.1.1 Visual inspection requirements of 4.2.1, 4.3.1.4.3.2, 4.4.1~4.4.8. 5.1.2 Use a hardness meter to check the hardness of the rolling cutter.
5.2 Inspection of documentation and working conditions of the capping machine 5.2.1 Inspection of documentation:
Visually inspect the operating instructions, product certificate, material certificate and instrument calibration certificate of the capping machine. 5.2.2 Working condition test
Packaging material confirmation: Glass infusion bottles are inspected according to the regulations of GB2639. Medical infusion rubber stoppers are inspected according to the regulations of HG2948. The aluminum cover is inspected according to the regulations of GB5197.1~5197.2. 5.3 Functional inspection of capping machine
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5.3.1 Production speed test
5.3.1.1 Capping speed test
Jiang adjusts the speed of the capping machine to the designed maximum speed, inputs the bottles with aluminum caps and rubber stoppers, simulates positive belt production and runs for 10 minutes, runs cumulatively for 30 minutes, and uses a tachograph or stopwatch to randomly count for 5 minutes. Then adjust the speed changer within the specified range and test the speed adjustment effect using the same method used to test the production speed. 5.3.1.2 Oscillating cap falling speed test:
Adjust the aluminum cap conveying speed to greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes and the adjustment speed requirements should be reached.
5.3.2 Replacement of accessories and bottle specification test: Replace accessories of corresponding specifications, and conduct tests on bottles of 100mL, 250mL, 500mL and other specifications according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the accessories with corresponding specifications, use 500mL bottles, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, the normal production procedure is simulated and tested. 5.3.5 Chain function test:
Fault simulation test: Remove the bottle at the entrance of the bottle inlet star wheel or block the star wheel, and observe that the machine should automatically stop; a
b) Will the outlet If there are many bottles accumulated at the bottle or the bottle conveying track is blocked, the machine should automatically stop if observed; c) Reduce the aluminum cap of the oscillating conveyor hopper to the set value or no aluminum cap is added, and the machine should automatically stop if observed; d) Remove bottles with missing caps Input the bottle star wheel and observe that the machine should automatically stop: take away the bottle in front of the exit of the cap falling track and observe that the aluminum cap should not fall automatically. e
5.3.6 Protection function test:
When the speed of the capping machine is greater than or equal to 120 bottles/min, take out more than 10 bottles in front of the bottle auger, and use a tachometer to measure the auger The dragon speed should be reduced to 60 bottles/min. When the bottles enter the auger, the auger should return to high speed. 5.4 Capping machine performance inspection
5.4.1 No-load test:
Start the capping machine without load, run the speed from low to high for 2 hours, and use a secondary industrial thermometer placed on the top of the reducer oil tank shell After 10 minutes, measure the temperature rise of the fuel tank, visually check that there is no oil leakage from the reducer, and there is no abnormal noise. 5.4.2 Load test:
After the capping machine passes the no-load test, the load test will be performed. The manufacturer uses the highest production speed during the test, inputs bottles that have passed the reversing stopper or bottles with aluminum caps, and runs for 10 minutes to imitate the normal production process, with a cumulative run of 30 minutes. The bottle feeding is in place by visual inspection, and the movements of each process are sensitive and accurate.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the regulations of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates normal production procedures, visually inspects the conveying quality of aluminum caps in the cap drop track, and detects reverse and overlapping caps in the cap drop track, 56
Randomly select 600 capped bottles, inspect the capping quality, and calculate the capping pass rate according to formula (1). Number of qualified bottles
Total number of bottles sampled |(1)
The manufacturer simulates normal production procedures, randomly selects 600 bottles after the caps are removed, inspects the quality of the caps removed, and calculates the pass rate according to formula (1).
5.4.6 Capping quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the rolling quality of the aluminum caps. The three-finger method is: holding the bottle with one hand, holding the edge of the bottle cap with the thumb, index finger, and middle finger of the other hand, forming a triangle and turning it in one direction. If it cannot turn, it means that the crimp is firm. 5.4.6.2 Continuously cap 600 bottles at the highest speed, and visually inspect the capping appearance quality. 5.4.6.3 The capping pass rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The protective grounding circuit continuity, insulation resistance, and withstand voltage tests of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3, and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection Rules
6.1 General Principles of Inspection
6.1.1 Each capping machine shall be inspected by the inspection department of the manufacturing unit according to this standard before it can leave the factory, and the product shall be issued by the manufacturer. Certificate of conformity.
6.1.2 Inspection of documentation and working conditions of the capping machine (i.e. installation confirmation test) is only conducted during type inspection. 6.2 Inspection Category
The inspection of capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 Factory inspection should be carried out according to the items in Table 1. Table 1 Capping machine factory inspection items
Project category
General items
Main items
6.2.1.2 Determination rules:
Inspection items|| tt||4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6 .7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items are unqualified or one major item is unqualified during the inspection, they will all be judged as unqualified products. Inspection location
manufacturing plant
manufacturing plant
6.2.1.3 If any unqualified product is found during the factory inspection of each capping machine, it will be returned to the workshop for repair and will be re-inspected after repair. Unqualified products are judged as substandard products and are not allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 When one of the following situations occurs, type inspection shall be carried out: 57
5mm, qualified rate 100%. 4.7.6 Capping quality: After capping, the rubber plug shall be free of damage, the rolled edge shall be solid, smooth and wrinkle-free, and the capping qualified rate shall be greater than or equal to 99%. 4.7.7 Electrical system quality requirements:
4.7.7.1 The continuity of the protective grounding circuit of the electrical system shall comply with the provisions of 19.2 in GB5226.1-2002. 4.7.7.2 The insulation resistance of the electrical system shall comply with the provisions of 19.3 in GB5226.1-2002. 4.7.7.3 The withstand voltage of the electrical system shall comply with the provisions of 19.4 in GB5226.1-2002. 4.7.7.4 The protective grounding circuit of the electrical system shall comply with the provisions of 8.2 in CB5226.1-2002. 4.7.7.5 The wiring of the electrical system shall comply with the provisions of Chapter 14 in GB5226.1-2002. 5 Test methods
5.1 Material, appearance and structure inspection
5.1.1 Visual inspection of the requirements of 4.2.1, 4.3.1.4.3.2, 4.4.1~4.4.8. 5.1.2 Use a hardness tester to check the hardness of the rolling cutter.
5.2 Inspection of the documents and working conditions of the rolling capping machine 5.2.1 Document inspection:
Visual inspection of the operating instructions of the rolling capping machine, product certificate, material certificate and instrument calibration certificate. 5.2.2 Working condition test
Confirmation of packaging materials: Glass infusion bottles shall be inspected in accordance with the provisions of GB2639. Medical infusion rubber bottle stoppers shall be inspected in accordance with the provisions of HG2948. Aluminum caps shall be inspected in accordance with the provisions of GB5197.1~5197.2. 5.3 Functional test of capping machine
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JB20005.4—2004
5.3.1 Production speed test
5.3.1.1 Capping speed test
Adjust the speed of the capping machine to the designed maximum speed, input the aluminum caps and the bottles with the rubber stoppers turned over, simulate the positive belt production operation for 10 minutes, run for 30 minutes cumulatively, and use a tachometer or stopwatch to randomly count for 5 minutes. Then adjust the speed change device within the specified range, and test the speed adjustment effect in the same way as the production speed test. 5.3.1.2 Oscillation capping speed test:
Adjust the aluminum cap conveying speed to a speed greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes to meet the adjustment speed requirements.
5.3.2 Replacement of accessory parts and bottle specification test: Replace the corresponding accessory parts, and test the bottles of 100mL, 250mL, 500mL and other specifications according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the corresponding accessory parts, use the 500mL bottle, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, simulate the normal production process for testing. 5.3.5 Interlocking function test:
Fault simulation test: Take away the bottle at the inlet of the bottle star wheel or jam the star wheel, and observe that the machine should stop automatically; a
b) Pile up a lot of bottles at the bottle outlet or block the bottle conveying track, and observe that the machine should stop automatically; c) Reduce the aluminum caps of the oscillating conveying hopper to the set value or add no aluminum caps, and observe that the machine should stop automatically; d) Input the bottle without caps into the bottle star wheel, and observe that the machine should stop automatically: Take away the bottle in front of the capping track outlet, and observe that the aluminum cap should not fall off automatically. e
5.3.6 Protection function test:
When the capping machine speed is greater than or equal to 120 bottles/min, take more than 10 bottles in front of the bottle entering screw, and measure the screw speed with a tachometer. The screw speed should be reduced to 60 bottles/min. When the bottle enters the screw, the screw should resume high speed. 5.4 Performance test of capping machine
5.4.1 No-load test:
Start the capping machine without load, and run it from low to high speed for 2 hours. Place a secondary industrial thermometer on the top of the reducer oil tank shell for 10 minutes to measure the temperature rise of the oil tank. Visually observe that there is no oil dripping leakage from the reducer, and no abnormal noise is heard. 5.4.2 Load test:
After the no-load test of the capping machine is passed, the load test is carried out. The manufacturer uses the highest production speed during the test, inputs bottles with qualified corkscrews or bottles with aluminum caps, and simulates the normal production process for 10 minutes, with a total running time of 30 minutes. Visually observe that the bottles are in place, and each process moves sensitively and accurately.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the provisions of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates the normal production process, visually inspects the aluminum cap conveying quality in the cap drop track, detects the reverse and overlapping caps in the cap drop track, 56
randomly selects 600 bottles after capping, inspects the capping quality and calculates the capping qualified rate according to formula (1). Number of qualified bottles
Total number of sampled bottles × 100%
Qualified rate:
5.4.5 Cap removal quality test:
JB20005.4—2004
(1)
The manufacturer simulates the normal production process, randomly selects 600 bottles after capping, inspects the cap removal quality and calculates the qualified rate according to formula (1).
5.4.6 Cap rolling quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the aluminum cap rolling quality. The three-finger method is: hold the bottle with one hand, and hold the edge of the bottle cap with the thumb, index finger and middle finger of the other hand, forming a triangle and rotating it in one direction. If it cannot rotate, it means that the crimping is firm. 5.4.6.2 Continuously crimp 600 bottles at the highest speed and visually inspect the appearance quality of the crimping. 5.4.6.3 The crimping qualification rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The continuity, insulation resistance and withstand voltage tests of the protective grounding circuit of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3 and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be carried out in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection rules
6.1 General inspection rules
6.1.1 Each capping machine shall be inspected and qualified by the inspection department of the manufacturing unit in accordance with this standard before it can leave the factory, and the manufacturer shall issue a product certificate.
6.1.2 The inspection of the capping machine's documents and working conditions (i.e., installation confirmation test) shall only be carried out during the type inspection. 6.2 Inspection classification
The inspection of the capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 The factory inspection shall be carried out according to the items in Table 1. Table 1 Factory inspection items for capping machines
Item category
General items
Main items
6.2.1.2 Judgment rules:
Inspection items
4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6.7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items or one main item in the inspection are unqualified, the product shall be judged as defective. Inspection location
Manufacturer
Manufacturer
6.2.1.3 If any unqualified product is found in the process of factory inspection, each capping machine shall be returned to the workshop for repair. If it still fails to meet the requirements after re-inspection after repair, it shall be deemed as unqualified product and shall not be allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 Type inspection shall be carried out in any of the following situations: 57
5mm, qualified rate 100%. 4.7.6 Capping quality: After capping, the rubber plug shall be free of damage, the rolled edge shall be solid, smooth and wrinkle-free, and the capping qualified rate shall be greater than or equal to 99%. 4.7.7 Electrical system quality requirements:
4.7.7.1 The continuity of the protective grounding circuit of the electrical system shall comply with the provisions of 19.2 in GB5226.1-2002. 4.7.7.2 The insulation resistance of the electrical system shall comply with the provisions of 19.3 in GB5226.1-2002. 4.7.7.3 The withstand voltage of the electrical system shall comply with the provisions of 19.4 in GB5226.1-2002. 4.7.7.4 The protective grounding circuit of the electrical system shall comply with the provisions of 8.2 in CB5226.1-2002. 4.7.7.5 The wiring of the electrical system shall comply with the provisions of Chapter 14 in GB5226.1-2002. 5 Test methods
5.1 Material, appearance and structure inspection
5.1.1 Visual inspection of the requirements of 4.2.1, 4.3.1.4.3.2, 4.4.1~4.4.8. 5.1.2 Use a hardness tester to check the hardness of the rolling cutter.
5.2 Inspection of the documents and working conditions of the capping machine 5.2.1 Document inspection:
Visual inspection of the capping machine manual, product certificate, material certificate and instrument calibration certificate. 5.2.2 Working condition test
Confirmation of packaging materials: Glass infusion bottles shall be inspected in accordance with the provisions of GB2639. Medical infusion rubber bottle stoppers shall be inspected in accordance with the provisions of HG2948. Aluminum caps shall be inspected in accordance with the provisions of GB5197.1~5197.2. 5.3 Functional test of capping machine
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JB20005.4—2004
5.3.1 Production speed test
5.3.1.1 Capping speed test
Adjust the speed of the capping machine to the designed maximum speed, input the aluminum caps and the bottles with the rubber stoppers turned over, simulate the positive belt production operation for 10 minutes, run for 30 minutes cumulatively, and use a tachometer or stopwatch to randomly count for 5 minutes. Then adjust the speed change device within the specified range, and test the speed adjustment effect in the same way as the production speed test. 5.3.1.2 Oscillation capping speed test:
Adjust the aluminum cap conveying speed to a speed greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes to meet the adjustment speed requirements.
5.3.2 Replacement of accessory parts and bottle specification test: Replace the corresponding accessory parts, and test the bottles of 100mL, 250mL, 500mL, etc. according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the corresponding accessory parts, use the 500mL bottle, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, simulate the normal production process for testing. 5.3.5 Interlocking function test:
Fault simulation test: Take away the bottle at the inlet of the bottle star wheel or jam the star wheel, and observe that the machine should stop automatically; a
b) Pile up a lot of bottles at the bottle outlet or block the bottle conveying track, and observe that the machine should stop automatically; c) Reduce the aluminum caps of the oscillating conveying hopper to the set value or add no aluminum caps, and observe that the machine should stop automatically; d) Input the bottle without caps into the bottle star wheel, and observe that the machine should stop automatically: Take away the bottle in front of the capping track outlet, and observe that the aluminum cap should not fall off automatically. e
5.3.6 Protection function test:
When the capping machine speed is greater than or equal to 120 bottles/min, take more than 10 bottles in front of the bottle entering screw, and measure the screw speed with a tachometer. The screw speed should be reduced to 60 bottles/min. When the bottle enters the screw, the screw should resume high speed. 5.4 Performance test of capping machine
5.4.1 No-load test:
Start the capping machine without load, and run it from low to high speed for 2 hours. Place a secondary industrial thermometer on the top of the reducer oil tank shell for 10 minutes to measure the temperature rise of the oil tank. Visually observe that there is no oil dripping leakage from the reducer, and no abnormal noise is heard. 5.4.2 Load test:
After the no-load test of the capping machine is passed, the load test is carried out. The manufacturer uses the highest production speed during the test, inputs bottles with qualified corkscrews or bottles with aluminum caps, and simulates the normal production process for 10 minutes, with a total running time of 30 minutes. Visually observe that the bottles are in place, and each process is sensitive and accurate.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the provisions of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates the normal production process, visually inspects the aluminum cap conveying quality in the cap drop track, detects the reverse and overlapping caps in the cap drop track, 56
randomly selects 600 bottles after capping, inspects the capping quality and calculates the capping qualified rate according to formula (1). Number of qualified bottles
Total number of sampled bottles × 100%
Qualified rate:
5.4.5 Cap removal quality test:
JB20005.4—2004
(1)
The manufacturer simulates the normal production process, randomly selects 600 bottles after capping, inspects the cap removal quality and calculates the qualified rate according to formula (1).
5.4.6 Cap rolling quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the aluminum cap rolling quality. The three-finger method is: hold the bottle with one hand, and hold the edge of the bottle cap with the thumb, index finger and middle finger of the other hand, forming a triangle and rotating it in one direction. If it cannot rotate, it means that the crimping is firm. 5.4.6.2 Continuously crimp 600 bottles at the highest speed and visually inspect the appearance quality of the crimping. 5.4.6.3 The crimping qualified rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The continuity, insulation resistance and withstand voltage tests of the protective grounding circuit of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3 and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be carried out in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection rules
6.1 General inspection rules
6.1.1 Each capping machine shall be inspected and qualified by the inspection department of the manufacturing unit in accordance with this standard before it can leave the factory, and the manufacturer shall issue a product certificate.
6.1.2 The inspection of the capping machine's documents and working conditions (i.e., installation confirmation test) shall only be carried out during the type inspection. 6.2 Inspection classification
The inspection of the capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 The factory inspection shall be carried out according to the items in Table 1. Table 1 Factory inspection items for capping machines
Item category
General items
Main items
6.2.1.2 Judgment rules:
Inspection items
4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6.7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items or one main item in the inspection are unqualified, the product shall be judged as defective. Inspection location
Manufacturer
Manufacturer
6.2.1.3 If any unqualified product is found in the process of factory inspection, it shall be returned to the workshop for repair. If it still fails to meet the requirements after re-inspection after repair, it shall be deemed as unqualified product and shall not be allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 Type inspection shall be carried out in any of the following situations: 57
2 Use a hardness meter to check the hardness of the rolling blade.
5.2 Inspection of documentation and working conditions of the capping machine 5.2.1 Inspection of documentation:
Visually inspect the operating instructions, product certificate, material certificate and instrument calibration certificate of the capping machine. 5.2.2 Working condition test
Packaging material confirmation: Glass infusion bottles are inspected according to the regulations of GB2639. Medical infusion rubber stoppers are inspected according to the regulations of HG2948. The aluminum cover is inspected according to the regulations of GB5197.1~5197.2. 5.3 Functional inspection of capping machine
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JB20005.4—2004
5.3.1 Production speed test
5.3.1.1 Capping speed test
Jiang adjusts the speed of the capping machine to the designed maximum speed, inputs the bottles with aluminum caps and rubber stoppers, simulates positive belt production and runs for 10 minutes, runs cumulatively for 30 minutes, and uses a tachograph or stopwatch to randomly count for 5 minutes. Then adjust the speed changer within the specified range and test the speed adjustment effect using the same method used to test the production speed. 5.3.1.2 Oscillating cap falling speed test:
Adjust the aluminum cap conveying speed to greater than or equal to 125% of the production speed of the capping machine. After 30 minutes of normal operation, count with a stopwatch for 5 minutes and the adjustment speed requirements should be reached.
5.3.2 Replacement of accessories and bottle specification test: Replace accessories of corresponding specifications, and conduct tests on bottles of 100mL, 250mL, 500mL and other specifications according to the test method for testing production speed.
5.3.3 Aluminum cap type test:
Replace the accessories with corresponding specifications, use 500mL bottles, and test 500 aluminum caps of various types according to the test method for testing production speed.
5.3.4 Control function test:
Before the capping machine leaves the factory, the normal production procedure is simulated and tested. 5.3.5 Chain function test:
Fault simulation test: Remove the bottle at the entrance of the bottle inlet star wheel or block the star wheel, and observe that the machine should automatically stop; a
b) Will the outlet If there are many bottles accumulated at the bottle or the bottle conveying track is blocked, the machine should automatically stop if observed; c) Reduce the aluminum cap of the oscillating conveyor hopper to the set value or no aluminum cap is added, and the machine should automatically stop if observed; d) Remove bottles with missing caps Input the bottle star wheel and observe that the machine should automatically stop: take away the bottle in front of the exit of the cap falling track and observe that the aluminum cap should not fall automatically. e
5.3.6 Protection function test:
When the speed of the capping machine is greater than or equal to 120 bottles/min, take out more than 10 bottles in front of the bottle auger, and use a tachometer to measure the auger The dragon speed should be reduced to 60 bottles/min. When the bottles enter the auger, the auger should return to high speed. 5.4 Capping machine performance inspection
5.4.1 No-load test:
Start the capping machine without load, run the speed from low to high for 2 hours, and use a secondary industrial thermometer placed on the top of the reducer oil tank shell After 10 minutes, measure the temperature rise of the fuel tank, visually check that there is no oil leakage from the reducer, and there is no abnormal noise. 5.4.2 Load test:
After the capping machine passes the no-load test, the load test will be performed. The manufacturer uses the highest production speed during the test, inputs bottles that have passed the reversing stopper or bottles with aluminum caps, and runs for 10 minutes to imitate the normal production process, with a cumulative run of 30 minutes. The bottle feeding is in place by visual inspection, and the movements of each process are sensitive and accurate.
5.4.3 Noise test:
When the capping machine is working, test the machine noise according to the regulations of CB/T16769. 5.4.4 Cap drop quality test:
The manufacturer simulates normal production procedures, visually inspects the conveying quality of aluminum caps in the cap drop track, and detects reverse and overlapping caps in the cap drop track, 56
Randomly select 600 capped bottles, inspect the capping quality, and calculate the capping pass rate according to formula (1). Number of qualified bottles
Total number of bottles sampled |(1)
The manufacturer simulates normal production procedures, randomly selects 600 bottles after the caps are removed, inspects the quality of the caps removed, and calculates the pass rate according to formula (1).
5.4.6 Capping quality test:
5.4.6.1 Randomly and continuously select bottles equal to the number of capping heads, and use the three-finger method to check the rolling quality of the aluminum caps. The three-finger method is: holding the bottle with one hand, holding the edge of the bottle cap with the thumb, index finger, and middle finger of the other hand, forming a triangle and turning it in one direction. If it cannot turn, it means that the crimp is firm. 5.4.6.2 Continuously cap 600 bottles at the highest speed, and visually inspect the capping appearance quality. 5.4.6.3 The capping pass rate is calculated according to formula (1). 5.4.7 Electrical system quality inspection:
5.4.7.1 The protective grounding circuit continuity, insulation resistance, and withstand voltage tests of the electrical system shall be carried out in accordance with the provisions of 19.2, 19.3, and 19.4 of CB5226.1-2002 respectively.
5.4.7.2 The protective grounding circuit and wiring requirements of the electrical system shall be in accordance with the provisions of 8.2 and Chapter 14 of GB5226.1-2002 respectively.
6 Inspection Rules
6.1 General Principles of Inspection
6.1.1 Each capping machine shall be inspected by the inspection department of the manufacturing unit according to this standard before it can leave the factory, and the product shall be issued by the manufacturer. Certificate of conformity.
6.1.2 Inspection of documentation and working conditions of the capping machine (i.e. installation confirmation test) is only conducted during type inspection. 6.2 Inspection Category
The inspection of capping machine is divided into factory inspection and type inspection. 6.2.1 Factory inspection:
6.2.1.1 Factory inspection should be carried out according to the items in Table 1. Table 1 Capping machine factory inspection items
Project category
General items
Main items
6.2.1.2 Determination rules:
Inspection items|| tt||4.2.1,4.2.2,4.3.1,4.3.2,4.4.1,4.4.2,4.4.4~4.4.8,4.6.1~4.6.44.4.3,4.6.5~4.6 .7,4.7.1~4.7.6,4.7.7.1~4.7.7.5 If two general items are unqualified or one major item is unqualified during the inspection, they will all be judged as unqualified products. Inspection location
manufacturing plant
manufacturing plant
6.2.1.3 If any unqualified product is found during the factory inspection of each capping machine, it will be returned to the workshop for repair and will be re-inspected after repair. Unqualified products are judged as substandard products and are not allowed to leave the factory.
6.2.2 Type inspection:
6.2.2.1 When one of the following situations occurs, type inspection shall be carried out: 57
2 Check the hardness of the rolling knife with a hardness tester.
5.2 Inspection of the documents and working conditions of the capping machine 5.2.1 Inspection of documents:
Visually inspect the capping machine's instruction manual, product certificate, material certificate and instrument calibration certificate. 5.2.2 Working condition test
Confirmation of packaging materials: Glass infusion bottles shall be inspected in accordance with the provisions of GB2639. Medical infusion rubber bottle stoppers shall be inspected in accordance with the provisions of HG2948. Aluminum caps shall be inspected in accordance with the provisions of GB5197.1~5197.2. 5.3 Functional test of capping machine
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JB20005.4—2004
5.3.1 Production speed test
5.3.1.1 Capping speed test
Adjust the speed of the capping machine to the designed maximum speed, input the aluminum caps and the bottles with the rubber stoppers tur
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