Some standard content:
ICS67.260
Classification number: Xx99
Preparation number: 164142005
Light Industry Industry Standard of the People's Republic of China
QB/T2734-2005
Polyester (PET) bottled beverage production line
BcvcragePET bottling line
Published on July 26, 2005
National Development and Reform Commission of the People's Republic of China Implemented on January 1, 2006
The standard was proposed by China Light Industry Federation. Preface
This standard was drafted by the National Light Industry Machinery Standardization Technical Committee, the Technical Committee of Light Industry Machinery, and the Beijing Light Industry Machinery Committee, with Guangdong Light Industry Machinery Group Co., Ltd., Hezhong District Light Industry Machinery Co., Ltd. and Zhangjiagang Light Industry Machinery Co., Ltd. participating in the drafting. The main drafters of this standard are: Xu Dali, Chen Nengsan, Wang Wenzhu, Zhang Peiban, Pan Chu, Gong Chun,
This standard is first issued
1 Scope
Polyester (PET) bottled beverage production line
QB/T 2734-2005
This standard specifies the composition, working conditions, requirements, test methods, inspection rules and markings of polyester (PFT) bottled beverage production line. Packaging, transportation and storage.
This standard is applicable to the aluminum anti-theft and plastic anti-theft covers for warm (cold) full-filled soda, mineral water, etc., containing or not containing carbon dioxide, and equipped with (PE1) bottled beverage production lines (hereinafter referred to as "production lines"). This standard is also applicable to the production lines for (butyl ester) bottled fruit juice beverages.
2 Normative references
The clauses in the underlined documents become the clauses of this standard through non-standard references. For any dated referenced document, all subsequent modifications (excluding errors) or revisions are not applicable to this standard: however, the parties who have reached an agreement on the standard may use the latest versions of these documents. For any undated referenced document, the latest version shall apply to this standard: GB/T 2007-1995 Soft carbonate (gas technology) GB/T 13384 General technical conditions for packaging of mechanical products GB/T 14253 General technical conditions for light industrial machinery GB/T 14B13 Type Aluminum Foil Protector with Twist-off Capacity GB/T1787G
Packaging sleeves Plastic anti-theft bottle caps
QB1868 Color (PET) soft drink bottles
3 Composition of the production line
3.1 Composition of production line equipment
3.1.1 The production line includes the following equipment: single machine (or correcting machine) a machine
Bottle rinser:
Mixer (for carbonated beverages:
Overfilling machine (wrap-forming machine)
Bottle warming machine:
Inkjet printer:
Carton filling machine (or hot-drying plastic packaging machine): Bottle receiving system:
Automatic foil washing system (CIP system, SIP system). 3.1.2
According to the production or scale, one or more of the following can be selected Single machine: a,
Carton machine:
QB/T2734-20C5
Natural appearance box
Machine (or labeling machine
Unloading machine:
Rainbow: Www.bzxZ.net
Air conveying system medicine;
Dirty machine.
3.2 The nominal dust production capacity of each single machine is matched with the nominal production capacity of the production line in percentage. B| |tt||Bottle conveying parts 115%140%:
Bottle dispensing machine includes materials %130:
Bottle washing machine is 100%--110%;
Bottle filling machine or delivery machine is 100%10%, machine 10~%:
) Other equipment is 110%--1%
4 Working strips
4.1 Poly Cool: PET beverage version shall comply with the provisions of QB: there should be no PFT micro-materials collected at the same time. The pull-off aluminum mesh front cover shall comply with the provisions of (B/T 14803: the elastic bottle industry shall comply with GB/T1786 standard 4.3. The water, electricity, gas and steam production line of the production line shall meet the monitoring requirements of each single production line: water: U.25MIa or more: water flow: below 25℃, the production pressure shall comply with G5749 a
b) Li times: 0.5SMPa~0.7MPu, and steam; c) natural gas: 0.4MPa--0.6MPa
d) Carbon dioxide: U.6Mra-U.3MPa, clean carbon dioxide-free gas power supply: effective 380V: 50H, 3 phases, 4 wires, A0. The control voltage is 24V, and the remaining safety control is automatic. 4.4 The sanitary area should be set up, and the machine should be in this area. The machine should be separated from the other parts of the workshop. 4.5 The first packaging production line (PET) should also have the following short T working parts: After the material is sterilized by high temperature, the cold part is filtered and packed: a
b) The shore is sterilized at: 1DU level Bacteria or ocean, rush, fall, control (period) with: 100) level without room, 2 bacteria should have a positive screen flow light Mao hole to isolate the outside change to reach the sky: sand, water, wisdom, pressure inspection element treatment,
5 requirements
technical requirements of each unit of the production line
the production line of each unit of the report of the basic safety requirements, should comply with the product standards and Japanese T14253 provisions. 5.2 production line performance (double 3.1.f ratio) 5.2. 1T: The production line efficiency should be higher than 85%.
5.2.2 Rinse 100.
5.2.3 The bag filling equipment of the production line should be controlled by the principle of the port building, and the bottling liquid must contain less than 0.9%: the level difference of the liquid level should not be greater than 1m: the liquid level difference without image material should be greater than 6: b) The minimum level of the content should not be less than 98.5% of the nominal content on the label. 2
5.2.4 Product capping force
QB/T2734-2535
Rob: D.6N·m~2.8Nm: Gain: 0, level Nm-1.25N-: F should be greater than] 155.2.5 Total The air chamber character rate is 10%
5.2.6 The micro-loss rate should not be higher than 70.8%.
5.2.7 The wave loss rate should not be higher than: 0.65%,
52. The amount of carbon monoxide or hydrogen gas should comply with the provisions of Table 3 of G/T10792-1995: Table 5.3 Safety and health requirements
5.3. The moving parts should have safety devices, 5.3.2 The transmission of pollutants such as condensation and oxygen should be separated by organic glass, 5.3.3 The steam, compressed air, emulsified case, and the system should have safety equipment, and the steam system should have insulation measures to prevent the expansion of the production capacity of the gas, etc. T5226.1-2002:2.3 The provisions of the protection level: 5. 3. 4:
5.3.5 The safety performance of the equipment for producing the finished beverage should meet the requirements of G226-1-2002. 5.3.6 The equipment for producing the finished beverage should meet the requirements of the sanitary requirements of the products. 5.3.1 The equipment should have the following requirements: operation, lubrication, safety, etc. The equipment should meet the requirements of various national standards. 6 Test methods
6.1 Determination of production line efficiency
In normal operation, in the finished product, the production model is 1, and the production model is 2h3: Calculate the production line efficiency according to the formula (1): meet the requirements of 5.2.
Production efficiency, %
Continuous 2h to find the number of products, single:
F production load nominal production capacity, single for the rejection of the small international (bottle force): 7 effective time: single for hours (h).
The average has a slight time under the public (2 calculation. T=2
-effective time, the unit is hours h";>'t
During the test period, the sum of the machine's non-combustion caused by the machine's own downtime, the single letter is the payment of 6.2 flushing rate of the special determination
(velvet in normal operation, will be used with a mass concentration of 3% of the full 20 six reliable, this is the point of transformation. The end of the wearer is at the mountain of the production equipment! At the H test paper method, the inner surface of the water is inspected, and the frequency of the wash is 6.5l17.0, and the clean rate meets the requirements of 5.2.2. 5.3 Determination of qualified rate of filling level
reduction of normal operation, in the non-51 days, collect 200 samples (filling capacity is obviously lower than the rated rate, no sample) with the distance from the scale source surface:
point closest to the wave position, the monthly limit of small scale trust 5 certified still within the net content of the scale, the sample of 5..35 for the bottle liquid empty holding degree of the above 5.2.3 and 5.3; according to the final formula (3) calculation of the filling level reduction qualified rate, should be 5
QB/T2734-2005
meet the requirements of 52.3.
In the formula:
wave limit release accuracy qualified rate, %,
m_x100
filling level accuracy number of samples, unit for bottle. 6.4 Determination of finished product capping efficiency
When the production line is running normally, take twice the number of bottles as the product, and use a dynamic auxiliary instrument with a 1% accuracy to test the capping results: all should meet the requirements of 5.2.4: e.5 Determination of cap airtightness qualified rate
When the production line is running normally, take 3 times the number of bottles with full filling (family) as the machine: immerse in (50℃) water for 10min, if there is no bubble in the water, it is qualified, and it should meet the requirements of 5.2.5. 8.6 Determination of bottle extraction rate
When the production line is running normally, record the total number of bottles entering the production line within 2h, and check the bottle efficiency and each process. The available bottles of the mountain are calculated according to formula (4) to calculate the loss rate, which should meet the requirements of 5.2.6. K+K.
L, one version rate, route:
The number of finished bottles before the test, the unit is bottle: XI0
The total number of bottles that can be returned in the test company (calculate K according to the production cost, Sichuan is equal to), the unit is bottle; the total number of bottles input into the test, the unit is. 6.7 Determination of liquid loss rate
When the production line is operating normally, record the total number of bottles input into the full control (rotation) machine within the past 2 hours, the total number of finished products and the bottling liquid level returned from Sichuan, and issue an unqualified integer. The technical formula (5> calculates the potential rolling loss rate, which should meet the requirements of 5.2.7. .-(0.0 --0.95)
In the formula,
5#-liquid loss rate, %;
The number of finished bottles within the test time: the unit is bottle: x100
The number of bottles with unqualified filter quality during the test time (the product water required for the collection and cultivation can be equal to zero), the discount coefficient is 0.70~0.95, the unit is bottle:
-burning record; the total amount of the input delay line (put> capping machine during the time, the unit is bottle. eB Determination of heating capacity of carbonated beverages with carbon dioxide The test is carried out in accordance with the provisions of 6.3.2 of GB/T1792-1995 and shall meet the requirements of 5.2.8. 6.9 Electrical equipment safety performance test
The electrical equipment safety performance test is carried out in accordance with the provisions of 19.2~19.6 of GH522.6.1-2002 and shall meet the requirements of 5.3.5. 6.10 Finished product sanitation inspection
The sanitation inspection method of finished products assembled on the production line shall be carried out in accordance with the sanitation standards of the corresponding assembled products: Meet the requirements of 5.3.
7 Inspection rules
7.1 Factory inspection
7.1.1 The inspection of each single machine shall be carried out according to the relevant product standards. QB/T2734—2005
7.1.2 The inspection of the production line shall be carried out in the month, and the equipment shall be inspected line by line according to 5.2 and 5.3. All the inspection items shall be qualified: if there are unqualified items, they shall be repaired and still unqualified after repeated testing, then the seat shall be judged as unqualified. "Line failed 7.2 Type inspection
7.2.1 When one of the following conditions occurs: Type inspection should be carried out; new products or old products are transferred; trial production and type identification: a) After the production of the product has been stopped for a long time, when there is a significant difference between the factory inspection and the last type inspection: d) When the product is modified and the performance of the production line is significantly affected: e) The national quality supervision agency requires that the type inspection be carried out at the factory.
7.2.2 Selection of products for type inspection: Products that have passed the inspection will be selected from the above products, and simple sampling will be carried out according to the following provisions: batch 1~30 lines, sample 2 lines: batch 31-50 lines, sample 2 lines, 7.2.3 Type or inspection items are 5.1.~5.3 of the technical requirements of this standard. 7.2.4 All items of type inspection are qualified if they are qualified. If the party fails to order the items to be re-inspected, and no qualification certificate is obtained, it is determined that the type inspection will not be completed.
8 Marking, packaging, transportation, storage
The service units that make up the production line shall be marked, packaged, transported and stored in accordance with the provisions of GBT13384. 54 If all items of the type inspection are qualified, it is qualified. If the party does not order the items to be re-inspected and does not issue a certificate of qualification, it is determined that the type inspection will not be completed.
8 Marking, packaging, transportation, storage
The service units that make up the production line should be marked, packaged, transported, and stored in accordance with the provisions of GBT13384. 54 If all items of the type inspection are qualified, it is qualified. If the party does not order the items to be re-inspected and does not issue a certificate of qualification, it is determined that the type inspection will not be completed.
8 Marking, packaging, transportation, storage
The service units that make up the production line should be marked, packaged, transported, and stored in accordance with the provisions of GBT13384. 5
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