Standard Classification Number:Agriculture, Forestry>>Agricultural and Forestry Machinery and Equipment>>B93 Agricultural and Sideline Products and Feed Processing Machinery
This standard specifies the type and parameters, technical requirements, inspection rules, Jilin Provincial Annals, packaging, transportation and storage of fluidized bed tea drying machines. This standard applies to drying machines. JB/T 5678-1991 Technical conditions for fluidized bed tea drying machines JB/T5678-1991 Standard download decompression password: www.bzxz.net
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Mechanical Industry Standard of the People's Republic of China JB/T5678-91 Fluidized bed tea drying machine Technical conditions Published on September 13, 1991 Published by the Ministry of Machinery and Electronics Industry of the People's Republic of China Implemented on July 1, 1992 Mechanical Industry Standard of the People's Republic of China Fluidized bed tea drying machine Technical conditions 1 Subject content and scope of application JB/T5678-91 This standard specifies the type and parameters, technical requirements, inspection rules, marking, packaging, transportation and storage of fluidized bed tea drying machine (hereinafter referred to as drying machine). This standard applies to drying machine. 2 Reference standards GB1184 GB1800 GB1804 GB2828 JB2854 JB/T5679 Form and position tolerances Provisions for tolerances not specified Tolerances and fits General introduction to standard tolerances and basic deviations Tolerances and fits Limit deviations of dimensions not specified for tolerances Batch-by-batch inspection Sampling procedures and sampling tables by counting (applicable to continuous batches) Inspection) Product label Machining allowance, dimensional tolerance and weight deviation of cast iron parts Fluidized bed tea dryer test method Product numbering rules for agricultural machinery 6CH series tea dryer Main components Painting of agricultural machinery Type and basic parameters 3.1 Type Drying equipment that relies on hot air with a certain flow rate to fluidize the tea leaves to complete water loss. According to the structure, it is divided into vibrating fluidized bed and fixed fluidized bed; it has heating conveyor belt and non-heating conveyor belt and other types. 3.2 Model indication method The product model marking method of the dryer shall comply with the provisions of NJ89: 6CHC-XXX Main parameters, expressed by the effective drying area of the fluidized bed, m*×100 characteristic code, the category code is represented by the first letter "C" of the Chinese pinyin of the word "bed" in fluidized bed, drying machinery Tea processing machinery code 3.3 Marking example The model of the dryer with an effective drying area of 1.75m2 of the fluidized bed is: 6CHC-175. 3.4 Basic parameters The basic parameters of the dryer shall comply with the provisions of Table 1. Approved by the Ministry of Machinery and Electronics Industry on September 13, 1991 and implemented on July 1, 1992 4 Technical requirements General requirements Effective drying area Fluidized bed Heating conveyor belt Fluidized bed opening rate Vibration mechanism Motor power JB/T5678-91 Unit of measurement m*x100 6CHC-100 6CHC-175 ≥400 680013000 750~1200 4.1.1 Dryers shall comply with the requirements of this standard and be manufactured according to the drawings and technical documents approved through the prescribed procedures. 4.1.2 The purchased parts should meet the current relevant standards and have product certificates. 6CHC-250 ≥540 8500~16000 1200~1800 4.1.3 The dryer should meet the safety requirements. The transmission parts that affect safety should have protective devices; parts that are easy to loose should have reliable anti-loosening measures. The materials of the parts that are in direct contact with the tea leaves shall not affect the quality of the tea leaves; the transmission box, transmission chain, etc. shall not contaminate the tea leaves. 4.1.4 The non-processed surfaces of castings and forgings shall not have defects such as cracks, pores, sand holes, cold shuts, etc. that affect the strength and appearance quality. The accuracy level of casting tolerances and processing allowances shall not be lower than Grade 9 specified in JB2854. The welds of welded parts should be firm and uniform, and there shall be no defects such as false welding, leaking welding, desoldering, and burns: the bite joints of sheet metal parts should be flat and firm. The machined surface of the parts shall be free of burrs, rust and other mechanical damage. The dimensional tolerances of the holes and shafts that match the rolling bearings shall comply with the IT7 and IT6 precision specified in GB1800; the dimensional tolerances of the holes and shafts that match the sliding bearings shall comply with the IT8 precision specified in GB1800. 4.1.10 The tolerances not indicated in the drawings shall be in accordance with the following provisions: The dimensional tolerances of the machined parts not indicated with tolerances shall comply with the IT14 level specified in GB1804; the shape and position tolerances of the machined parts not indicated with tolerances shall comply with the C level specified in GB1184; the dimensional tolerances of the sheet metal parts not indicated with tolerances shall comply with the IT16 level specified in GB1804. The appearance of the drying machine shall be smooth, flat and free of stains, and the quality of the paint on the exterior decorative surface shall comply with the 4.1.11 quality index of "TQ-1-NP" specified in NJ/Z3. 4.2 Machine performance 4.2.1 When using third-grade fresh leaves as raw materials, the moisture content of the leaves before drying is 58% to 62%, and the moisture content of the dry raw tea is not more than 6%, the main performance indicators of the dryer shall comply with the requirements of Table 2. Tea output per hour Drying intensity Heat consumption Coal consumption rate KWh output Tea quality Measurement unit kg water/(m2·h) 10\kJ/kg water kg coal/kg tea kg/(kw·h) 6CHC-100 6CHC-175 Meet the quality requirements of dry raw tea 6CHC-250 JB/T5678—91 Note, the coal in the coal consumption rate of \kg coal/kg tea is calculated based on the standard coal with a low calorific value of 2.93×10°k". 4.2.2 The temperature rise of the bearing part shall not exceed 25℃. 4.2.3 The working time of the dryer before the first failure is not less than 100h. 4.2.4 The reliability of the dryer is not less than 96%. 4.2.5 The noise of the dryer shall not be greater than 85dB (A). 4.3 Technical requirements for main components The drying plate, chain, hexagonal wheel or gear of the heating conveyor belt shall refer to the provisions of NJ331. 4.3.11 The driving shaft, connecting rod and eccentric shaft of the vibrating fluidized bed shall comply with the provisions of Table 3. Table 3 Parts name and schematic diagram Driving shaft Eccentric shaft Shaft diameter di, d. Dimension tolerance Shaft diameter ds, d, Dimension tolerance d, axis relative to d, axis Coaxiality tolerance 1: Aperture D Dimension tolerance Screw hole D. Axis relative to D Axis verticality tolerance Shaft diameter did, dimension tolerance Shaft diameter deds dimension tolerance Shaft diameter d; dimension tolerance Shaft diameter d. Dimension tolerance d. Axis relative to d, axis Coaxiality tolerance t; d: Axis relative to d, axis Parallelism tolerance t: 4.3.3 The hole shape of the porous plate should be uniform, and the plate surface should be flat, smooth, and without obvious warping. 4.4 Assembly quality 4.4.1 All parts must be inspected and qualified before assembly. 4.4.2 The porous plate assembly must be flat and there must be no overlap. 4.4.3 The air chamber, porous plate, and dry coal box should be sealed and there must be no air leakage. After assembly, the machine should run smoothly and reliably without abnormal noise or impact. 4.4.4 Tolerance grade/standard code IT7/GB1800 9 grade/GB1184 IT7/GB1800 9 grade/GB1184 IT7/GB1800 IT9/GB1800 IT6/GB1800 9 grade/GB1184 5 Inspection rules JB/T5678-91 5.1 Each dryer should be idle for 0.5h before leaving the factory and meet the following requirements: a. Start normally, run smoothly, and have no abnormal noise; b. Fasteners must not be loose. 5.2 Each dryer must be inspected and qualified by the quality inspection department of the manufacturer, and the "Product Certificate" must be issued before it can leave the factory. 5.3 When the ordering unit conducts random inspections of product quality according to this standard, it should be carried out in accordance with the provisions of GB2828. The random inspection batch and qualified quality level AQL value shall be agreed upon by the supply and demand parties. 5.4 If the user complies with the usage and storage conditions specified in the "Product Instructions", within 12 months from the date of delivery, if the product is damaged or cannot be used normally due to poor manufacturing quality, the manufacturer shall repair, replace or return the product to the user free of charge. 6 Marking, packaging, transportation and storage 6.1 Each dryer shall be fixed with a nameplate in a conspicuous position. The nameplate specifications shall comply with the provisions of JB8 and its contents shall be: a. Product name and model; Main technical parameters; Factory number; Factory date; Manufacturer name. Product packaging shall be firm and reliable, and shall be rainproof and dustproof to ensure that the product is intact. 6-2www.bzxz.net 6.3 The words on the outer wall of the packing box should be clear and distinct, and the contents are as follows; a. Product name and model; Manufacturer name: Packing box dimensions: length × width × height, mm Net weight, gross weight, kg; Delivery address and name of the consignee; Lifting line position, words and signs such as "handle with care" and "do not invert". 6.4 The product should be securely fixed to the vehicle during transportation and comply with the regulations of the relevant departments to ensure that the product is not damaged. 6.5 Each product should be accompanied by the following technical documents: a. Packing list; Product certificate; Product instruction manual; User opinion letter. 6.6Each product should be accompanied by the accessories and attachments specified in the "Product Instructions" when leaving the factory. 6.7 Dryers should be stored in dry and ventilated places. Sunshade and rain protection measures should be taken when they are stored outdoors. Additional remarks: This standard is proposed and managed by the Chinese Academy of Agricultural Mechanization Sciences of the Ministry of Machinery and Electronics Industry. This standard is drafted by the Chinese Academy of Agricultural Mechanization Sciences. The main drafters of this standard are Liu Jinrong and Huang Weiping. 4 Chinese People's Mechanical Industry Standard Fluidized Bed Tea Dryer Technical Article JB/T5678-91 Published and distributed by the Mechanical Standardization Research Institute of the Ministry of Machinery and Electronics Industry (Box 8144, Beijing Postal Code 100081) Copyright reserved Reproduction prohibited Printed by Printing Factory, Qinghe County, Hebei Province Format 880×1230 First edition in December 1991 Sheet 1/2 Word count 8000 First printing in December 1991 Print number 00.001-500 Price 1.00 yuan No. 0476 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.