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JB/T 8915-1999 Single tube cooler

Basic Information

Standard ID: JB/T 8915-1999

Standard Name: Single tube cooler

Chinese Name: 单管冷却机

Standard category:Machinery Industry Standard (JB)

state:in force

Date of Release1999-06-28

Date of Implementation:2000-01-01

standard classification number

Standard ICS number:Mining and Mineral Products >> 73.120 Mineral Processing Equipment

Standard Classification Number:Mining>>Mining Machinery and Equipment>>D94 Crushing and Grinding Equipment

associated standards

Publication information

other information

Focal point unit:National Technical Committee for Standardization of Mining Machinery

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JB/T 8915-1999 JB/T 8915-1999 Single-tube cooler JB/T8915-1999 Standard download decompression password: www.bzxz.net

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Machinery Industry Standard of the People's Republic of China
JB/T 8915-1999
Single-cooler
Published on 1999-06-28
National Bureau of Machinery Industry
Implementation on 2000-01-01
JE/T8915—1999
The Appendix A of this standard is a reminder appendix.
This standard is proposed and managed by the National Technical Committee for Standardization of Mining Machinery. The responsible drafting unit of this standard: CITIC Heavy Machinery Company. The main drafters of this standard: Lu Dagang, Zheng Wenyu, Sen Qinyou, Feng Yan, Guo Ming. 1 Scope
Machinery Industry Standard of the People's Republic of China
Single-cooler
Single-cooler
JB/T8915-1999
This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, delivery and storage of single-cooler. This standard is applicable to single-cooler for cooling high-temperature materials in cement, building materials, chemical industry, gold and other industrial sectors. 2 Referenced standards
The provisions contained in the following standards become the series of this standard through citation in this standard. When this standard is published, the versions shown are valid. All standards are subject to revision. All parties using this standard should explore the possibility of using the latest version of the following standards. GE191: [990 | tt||GB/T B492--1987
GB/T 9437--1988
GB/T10095--1988
GB door 11345-1589
E604-.-1998
JC03—1990
3Product classification
Packaging, storage and transportation, graphic symbols
Carbon steel structural steel
General tolerance, linear dimension tolerance
Magnetic structural steel and low alloy structural steel, hot-dip thick inclined plate, steel strip, olefin welding, butt joint radiography and quality classification, carbon cake welding rod
Low alloy steel welding rod||t t||Heat-resistant steel castings
Heat-resistant casting parts
Broken wire gear accuracy
Manual ultrasonic testing of steel welds and testing results
General technical conditions for mechanical and electrical products
Mining machine replacement product model reduction method
Construction and acceptance specifications for installation engineering of hydraulic machine equipment 3. [Product model indication method shall comply with the provisions of B 1604. 3.2 The specifications and basic parameters of ordinary single-stage coolers shall comply with the provisions of Table 1. Approved by the State Bureau of Machinery Industry on 1959-0%-28 and implemented on 2000-01-01
Special number
Business body
Second required column
Deep-diameter ratio
Energy type
Discharge temperature
JBT8915-1999
220~280F+circumferential temperature
The specifications and basic parameters of high-efficiency single-drum cooler are in accordance with the requirements of Table 2. 2
Transfer number name
Company standard
First series
. Series
Current type
Core material temperature
tfroin
Effective position or requirement
Machine or liquid
(120~180)+Environmental requirements
Single-stage cooler recommended specifications and general requirements are shown in Appendix A (Appendix for reference) 4 Technical requirements
4.! The temperature of the single-stage cooler is -30-+45°C 4.2 Basic requirements
Mechanical or liquid
4.2.1 Single-stage cooler shall meet the requirements of this standard and be prepared with drawings and technical documents approved in accordance with the prescribed procedures. Technical requirements not specified in this standard, drawings and technical documents shall be implemented in accordance with the provisions of relevant general standards of the electromechanical industry. 4.22 The limit deviation of the tolerance scale not marked on the drawing shall comply with the provisions of GB/T1804-4, the requirements of GB/T1804-10 for machined surfaces, the requirements of GB/T1804-10 for welded parts, and the requirements of GB/T1804-10 for non-machined surfaces. 1.1.3 The circle and column tolerance of the matching surface without shape and position tolerance shall be half of the first diameter. 4.2.4 The matching dimensions of damaged parts and spare parts shall be interchangeable. The materials used to manufacture single-cylinder coolers shall comply with the provisions of relevant national standards and industry standards. Special materials shall be manufactured according to the requirements of the sample: 4.2.5 The key dimensions of the parts and the on-site installation dimensions shall be marked on the side of the parts by the manufacturer, such as the outer diameter of the large tooth, the inner and outer diameters of the wheel belt, and the outer diameter of the supporting wheel. 4.2.7 If there are special requirements for single-stage cooling machines (including individual changes to specifications and basic parameters), users and manufacturers can negotiate and make research regulations. 4.3 Mechanical and component requirements JR/T8915—1999 4.3.1 Full-scale single-stage cooling machine materials, heat-resistant castings 4.3.1.1 The heat-resistant steel material has a heating temperature not lower than 900°C. It should comply with the relevant provisions of GB/T8492. If the material is non-standard material, the material grade, heat treatment method, hardness and mechanical properties should be indicated in the technical requirements of the drawing. 4.3.1.2 The heating temperature of heat-resistant steel plate is 72-900%. The material should comply with the relevant provisions of GRT9437. If the material is non-standard material, the material grade, heat treatment method, hardness and mechanical properties should be indicated in the technical requirements of the production drawing. Performance 4.3.1.3 The heat resistance of the high-temperature lifting plate connection frequency control brush should be not less than 700-900. 4.3.2 Conditions || tt || 4.3.2.1 The material of the component should not be lower than G0T700. The provisions on the mechanical properties of Q235-H should be added in cold areas (the minimum temperature is lower than -20 ":? Cold bending test should be added. The surface of the steel short plate should comply with the provisions of GBT3274. For steel plates with a clearness scale of + or equal to 140mm, the lower surface should be inspected by ultrasonic flaw detection in the actual area of ​​60mm or the material width, and there should be no cracks, delamination and other defects. 43.2.2 The general section of the simple Wei is circumferentially bent, and the whole net is used. The section with a diameter of 3m or more shall not be more than one, and the shortest arc length of the spliced ​​plate must be greater than one-quarter of the length. The sections below the first diameter m and the section below the cut shall not be more than meat strips, and the shortest spliced ​​plate length shall not be less than one-quarter of the circumference. The shortest length of the sections shall not Less than 1m, there shall be no more than one such short section in one span, and it shall be arranged in the middle of the span. The longitudinal diameters of adjacent sections shall be staggered, and the staggered distance shall not be less than 80mm: 4.3.3 The manufacturing accuracy of the gear diagram shall comply with the provisions of 9-9-8JL in GB/T10095. 4.3.4 After the gear is Led, the average surface of the gear shall not be less than 170HB4.3.5 The manufacturing accuracy of the pinion belt shall comply with the provisions of GBTJ0095 9.9-8GI is the current standard. 4.3. The hardness of the pinion tooth is higher than the hardness of the tooth circle, and the difference should be between 2040H. 4.3. After the wheel belt is T-treated, the hardness of the outer surface should not be less than 170HR. 4.3.8 The hardness of the supporting wheel should be in the range of 20~40HB. 4.3.9 The defects of the important castings such as the large casting, wheel account, supporting wheel, and wheel should meet the following requirements for welding repair : a! After adding 1, the width of the scratch defect on the tire, supporting wheel, outer surface of the retaining wheel and the gear rim shall not exceed 10% of the working surface width, the total area of ​​the cutting defect shall not exceed 2% of the total area of ​​the rolling surface, and the total area of ​​the cutting defect of the old and connected rough parts shall not exceed 4% of the total area of ​​each surface: the cutting depth shall not exceed 25% of the original wall, and shall not exceed 25mm;) Before hot repair, heat treatment must be carried out, and heat treatment shall be carried out after hot repair. The hardness of the repaired area shall be lower than that of the conductor material, and the difference between the center and other areas shall not be greater than % of the hardness of the pregnant material:
, such as the working layer, the upper working surface is not allowed to be welded 4.4 Existing damage installation technical requirements
The cooling machine of the single business shall be installed on site in accordance with the provisions of JCJ03 and this standard according to the general installation instructions, drawings and technical requirements: 4.4.1 Simplified part
4.4.1. [Simplified installation is carried out on site and manufactured! The dangerous parts should be cut out, and the positioning marks of the segmentation and the connection positions should be made before leaving the factory.
4.4.1.2 The installation of the simplified body is based on the center line of the simplified body at the first and last wheel tyres. The runout tolerance of the simplified body center line is: 10mm for the installer and 10mm for other parts
4.4.1.3 The installation tolerance of the gear should meet the following requirements: 3
The tolerance of the radial runout of the tooth top is ?mm; b1 The tolerance of the round runout of the tooth end is 2mm:
JB.T8915-1999
The deviation between the center of the tooth and the adjacent wheel is 3mm. 4.4.1.4 The center of each gear should be in the same position, on any center line, and the radial runout tolerance is mm, and the normal runout tolerance is 2mm.
4.4.2 Transmission
4.4.2.1 The coaxiality tolerance between the lower shaft of the coupling and the small wheel is Φ0.20mm. 4.4.2.2 Install the small gear according to the maximum pressure, and the size of the gear cover shall meet the requirements of the drawing. The deviation shall not exceed ±2mm4.4.2.3 When in the cold state, the clearance between the large and small gears shall be within the range of 0.25m-(2mm-3mm!) (m is the gear module) 4.4.7.4 The tooth height of the tooth surface of the large and small gears shall not be less than 5% and the clear tooth length shall not be less than 5%; 4.4. 3 Supporting device
4.4.3.1 The installation of the supporting device shall comply with the technical requirements of the production drawings: 4.4.3.2 The center load of the supporting wheel shall be installed parallel to the center load of the cylinder, and the half-line tolerance is 0.[0m/1000mm, 4.4.3.3 The center height of the same---the center height of the supporting shaft should be equal, and the deviation shall not exceed 0.hmm, 4.3.4 The cooling water pipe of the supporting wheel hoop shall be tested by 0.5MPa water pressure, and no leakage shall occur. 4.4.3.5 When using a liquid-filled throttle wheel, the concentrated pressure system shall be tested by oil pressure [test force is 1.2~1.5 times of T.] to eliminate leakage.
4.4.4 Requirements for on-site reverse connection of coal relay|| tt||4.4.4.【Before welding, the slope of the steel body shall be inspected. Cracks, cracks, delamination and other defects are not allowed on the slope. 4.4.4.z The local misalignment of the weld chain (see Figure 1) shall not be greater than 2mm. 4.4.4.3 The weld surface and heat shadow area are not allowed to have cracks and other depressions. 4.4.4.4 The welding rod used for steel body welding shall comply with the relevant provisions of GB/T5117 and GB/T5118. Its quality shall ensure that the mechanical properties of the weld chain are not lower than the mechanical properties of the material. tt||4.4.4.5 The depth of the weld edge shall not be greater than 0.5mm, and the continuous length of the edge shall not be greater than 100mm. Each weld edge shall not be greater than 100mm. The total length of the edge to be avoided (the edge of both welds) shall not exceed 1% of the length of the weld. 4.4.4.6 Inside the body, the highest point of the weld surface shall not exceed the surface of the base metal by 1.5mm; outside the body, it shall not exceed 3mm, JB/T8915-1999
The lower part shall not absorb the base metal surface, and the elastic rope shall be full. 4.5 Scope of supply of single cooling machine: sealing device, body device, supporting device, belt wheel supporting device and transmission device (including ten motors
5 Test methods and inspection rules
5.1 Stage products must be selected by the manufacturer and inspected by a quality inspection department before they are released!, and they must be accompanied by documents proving that the product quality is qualified. 5.2 Inspection of continuous flaws
5.2.1 Each weld must be inspected frequently. When ultrasonic flaw detection is used, the inspection length shall not be less than 25% of the length of the weld; when radiographic flaw detection is used, it shall be 15%. The intersection of welds must be inspected. 5.2.2 Assessment of weld quality: When ultrasonic flaw detection is used, it is qualified if it reaches Grade II in GB/T11345; when radiographic flaw detection is used, it is qualified if it reaches Grade II in GB/323. Suspicious areas found during ultrasonic flaw detection must be further assessed by radiographic flaw detection. 5.1.3 When the seam flaw detection fails, the weld shall be double inspected, and if it fails again, a 10% inspection shall be conducted. 5.2.4 The number of repairs for the same part should not exceed two times. If it occurs twice, the technical department of the manufacturing unit shall notify the relevant department, and the repair part and number shall be stated in the product quality certificate. 5.3 On-site final inspection after trial operation The front cooler shall be installed in accordance with the provisions of the JCJ and this standard as well as the installation and operation instructions, drawings and technical fees, and no-load and load tests shall be carried out on site. 5.3.1 During the trial operation, 5.3.1.1 The motor shall run at no-load for 2h. 5.3.1.2 The auxiliary motor shall drive the reducer to run for 4h. 5.3.1.3 The main motor drives the cooler to run unloaded for 8 hours through the reducer. 5.3.1.4 The excavator drives the cooler to run loaded for 4 hours through the reducer. 5.3.2 Inspection contents
5.1.1.1 The temperature rise of the supporting wheel bearing (or bushing) shall not exceed 30℃, and the temperature rise of the motor and reducer bearing shall not exceed 30℃. The contact surface length between the wheel belt and the supporting wheel shall not be less than 75% of the width of the sheet. 5.3.2.3 The wheel blocking device is running correctly
5.3.2.4 The damage plate of the cooler and the fixing bolts of other parts shall not be loose. 5.3.2.5 The sealing device and the limiting device of the cooler should remain in normal operation during operation. Marking, packaging, transportation and storage
6. Each single-stage cooler shall be equipped with a product label at an appropriate and obvious position. The type and size of the label shall comply with the provisions of GB/T6915-1999 and shall indicate the following:
) Product name and specifications;
) Factory number;
) Date of manufacture;
d) Manufacturer name;
) Main technical data.
J/T6915-1999
6. 2. Packaging of refrigeration equipment components. Packaging should comply with CBT13384 and the requirements of land and water transportation. 6.3 The packaging box should be firm and reliable. The parts in the box should be rainproof and waterproof. 6.4 The parts that are transported in sections should be supported by additional transport support to ensure their correct state and prevent deformation. 6.5 The storage and transportation marks of the packaging box should comply with the provisions of GB191. There should be obvious text symbols on the outside, including: ) Declaration form;
6) Product name, specification Format design: 1) box number, overall dimensions, net weight, weight and shipping mark: 2) manufacturer name.
6.6 The loading materials shall be clearly marked, and the internal calculation and 6.5. The accompanying technical documents include:
a) packing list and complete set delivery list:
) product qualification certificate;
) product installation and use instructions;
d) product general drawing, basic drawing, component drawing. . The simple cooling machine is easy to install and manufacture , and the user should transfer the sample, the parts should be kept in good condition, and the rust and deformation should be avoided. 6.5 Important parts (wheel tyres, large gear rings, etc.) that are prone to deformation during long-term stacking must be placed horizontally. No heavy objects are allowed to be placed on them. A1
JB/T915-1
Appendix A
(Reminder)
Single-axis cooler push specifications and basic data reverse width cooler recommended specifications and basic parameters should comply with the provisions of Table 1, Table A1
41.2 ×E2
42×23
#2.2 ×22
p3 × 32
53.8.4.3/3.8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200. The estimated value of the discharge value of the night-type commercial cooling machine is (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type1 The installation of the supporting device shall comply with the technical requirements of the production drawings: 4.4.3.2 The center load of the supporting wheel shall be installed parallel to the center load of the cylinder, and the half-line tolerance is 0.[0m/1000mm. 4.4.3.3 The center height of the same---the center height of the supporting axial seat shall be equal, and the deviation shall not exceed 0.hmm. 4.3.4 The cooling water pipe of the supporting wheel hoop shall be tested with a water pressure of n.5MPa, and no leakage shall occur. 4.4.3.5 When using a liquid-filled thimble, the concentrated pressure system shall be tested by oil pressure [test force is 1.2~1.5 times of T.] to check for seepage.
4.4.4 Requirements for on-site reverse joint connection
4.4.4. Before welding, the cylinder slope shall be inspected, and cracks, cracks, delamination and other defects are not allowed at the slope. 4.4.4.z The local misalignment of the weld chain (see Figure 1) shall not exceed 2mm. 4.4.4.3 The weld surface and heat shadow area are not allowed to have cracks and other depressions. 4.4.4.4 The welding rod used for welding the body shall comply with the relevant provisions of GB/T5117 and GB/T5118. Its quality guarantee weld chain mechanical properties shall not be lower than the material performance. 4.4.4.5 The depth of the weld edge shall not exceed 0.5mm, and the continuous length of the edge shall not exceed 100mm. The total length of the edge of each weld (the length of both welds) shall not exceed 1% of the length of the weld. 4.4.4.6 Inside the body, the highest point of the weld surface shall not exceed the main metal surface by 1.5mm; outside the body, it shall not exceed 3mm. T8915—1999
Special low-frequency welding shall not absorb the basic surface, and the elastic rope shall be full. 4.5 Single cooling machine supply scope: sealing device, simplified device, supporting device, belt wheel supporting device and transmission device (including ten motors
5 Test methods and inspection rules
5.1 Stage products must be selected and inspected by a quality inspection department before they are released!, and documents proving that the product quality is qualified are attached. 5.2 Continuous flaw inspection
5.2.1 A weld must be frequently inspected for flaws. When using ultrasonic flaw detection, the inspection length shall not be less than 25% of the length of the weld; when using radiographic flaw detection, it shall be 15%. The intersection of welds must be inspected. 5.2.2 Weld quality assessment: ultrasonic flaw detection is used to meet GB/T1 1345 is qualified: adopt the same radiographic flaw detection, and send to GB/323. Grade II is qualified. For suspicious places found during ultrasonic flaw detection, it must be further evaluated by radiographic deep flaw detection. 5.1.3 When the seam flaw detection is unqualified, the natural weld should be double-checked. If it fails again, a 10V% control inspection shall be performed. 5.2.4 The number of repairs for the same belt position should not exceed two times. If it fails twice, the technical department of the manufacturing unit shall agree, and the repair location and number shall be stated in the product quality certificate. 5.3 On-site final test inspection
The single front cooler shall be installed and tested in accordance with the provisions of JCJ and this standard, as well as the installation and operating instructions, drawings and technical fees, and empty and load tests shall be carried out on site.
5.3.1 Test run 5.3.1.1 The motor runs at no load for 2 hours. 5.3.1.2 The auxiliary motor drives the reducer to run for 4 hours. 5.3.1.3 The main motor drives the cooler to run at no load for 8 hours through the reducer. 5.3.1.4 The main motor drives the cooler to run loaded for 4 hours through the reducer. 5.3.2 Inspection content 5.1.1.1 The temperature rise of the supporting wheel bearing (or bushing) shall not exceed 30℃, and the temperature rise of the motor and reducer bearing shall not exceed 30℃. The contact surface length between the wheel belt and the supporting wheel shall not be less than 75% of the width of the piece. 5.3.2.3 The wheel blocking device runs positive belt. 5.3.2.4 The fixing bolts of the damage plate and other parts of the cooling machine towel shall not be loose. 5.3.2.5 The sealing device and the limiting material of the cooler should be kept in normal operation. Marking, packaging, transportation and storage
6. Each single cooler should be fixed with a product label at an appropriate and obvious position. The type and size of the label should comply with the provisions of GB/T6915-1999 and indicate the following contents:
) Product name and specification:
) Factory number:
) Date of manufacture;
d) Manufacturer name:
) Main technical data.
J/T6915-1999
6. 2. Packaging of refrigeration equipment components. Packaging should comply with CBT13384 and the requirements of land and water transportation. 6.3 The packaging box should be firm and reliable. The parts in the box should be rainproof and waterproof. 6.4 The parts that are transported in sections should be supported by additional transport support to ensure their correct state and prevent deformation. 6.5 The storage and transportation marks of the packaging box should comply with the provisions of GB191. There should be obvious text symbols on the outside, including: ) Declaration form;
6) Product name, specification Format design: 1) box number, overall dimensions, net weight, weight and shipping mark: 2) manufacturer name.
6.6 The loading materials shall be clearly marked, and the internal calculation and 6.5. The accompanying technical documents include:
a) packing list and complete set delivery list:
) product qualification certificate;
) product installation and use instructions;
d) product general drawing, basic drawing, component drawing. . The simple cooling machine is easy to install and manufacture , and the user should transfer the sample, the parts should be kept in good condition, and the rust and deformation should be avoided. 6.5 Important parts (wheel tyres, large gear rings, etc.) that are prone to deformation during long-term stacking must be placed horizontally. No heavy objects are allowed to be placed on them. A1
JB/T915-1
Appendix A
(Reminder)
Single-axis cooler push specifications and basic data reverse width cooler recommended specifications and basic parameters should comply with the provisions of Table 1, Table A1
41.2 ×E2
42×23Www.bzxZ.net
#2.2 ×22
p3 × 32
53.8.4.3/3.8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200. The estimated value of the discharge value of the night-type commercial cooling machine is (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type1 The installation of the supporting device shall comply with the technical requirements of the production drawings: 4.4.3.2 The center load of the supporting wheel shall be installed parallel to the center load of the cylinder, and the half-line tolerance is 0.[0m/1000mm. 4.4.3.3 The center height of the same---the center height of the supporting axial seat shall be equal, and the deviation shall not exceed 0.hmm. 4.3.4 The cooling water pipe of the supporting wheel hoop shall be tested with a water pressure of n.5MPa, and no leakage shall occur. 4.4.3.5 When using a liquid-filled thimble, the concentrated pressure system shall be tested by oil pressure [test force is 1.2~1.5 times of T.] to check for seepage.
4.4.4 Requirements for on-site reverse joint connection
4.4.4. Before welding, the cylinder slope shall be inspected, and cracks, cracks, delamination and other defects are not allowed at the slope. 4.4.4.z The local misalignment of the weld chain (see Figure 1) shall not exceed 2mm. 4.4.4.3 The weld surface and heat shadow area are not allowed to have cracks and other depressions. 4.4.4.4 The welding rod used for welding the body shall comply with the relevant provisions of GB/T5117 and GB/T5118. Its quality guarantee weld chain mechanical properties shall not be lower than the material performance. 4.4.4.5 The depth of the weld edge shall not exceed 0.5mm, and the continuous length of the edge shall not exceed 100mm. The total length of the edge of each weld (the length of both welds) shall not exceed 1% of the length of the weld. 4.4.4.6 Inside the body, the highest point of the weld surface shall not exceed the main metal surface by 1.5mm; outside the body, it shall not exceed 3mm. T8915—1999
Special low-frequency welding shall not absorb the basic surface, and the elastic rope shall be full. 4.5 Single cooling machine supply scope: sealing device, simplified device, supporting device, belt wheel supporting device and transmission device (including ten motors
5 Test methods and inspection rules
5.1 Stage products must be selected and inspected by a quality inspection department before they are released!, and documents proving that the product quality is qualified are attached. 5.2 Continuous flaw inspection
5.2.1 A weld must be frequently inspected for flaws. When using ultrasonic flaw detection, the inspection length shall not be less than 25% of the length of the weld; when using radiographic flaw detection, it shall be 15%. The intersection of welds must be inspected. 5.2.2 Weld quality assessment: ultrasonic flaw detection is used to meet GB/T1 1345 is qualified: adopt the same radiographic flaw detection, and send it to GB/323. Grade II is qualified. For suspicious places found during ultrasonic flaw detection, it must be further evaluated by radiographic deep flaw detection. 5.1.3 When the seam flaw detection is unqualified, the natural weld should be double-checked. If it fails again, a 10V% control inspection shall be performed. 5.2.4 The number of repairs for the same belt position should not exceed two times. If it fails twice, the technical department of the manufacturing unit shall notify the manufacturer, and the repair location and number shall be stated in the product quality certificate. 5.3 On-site final test inspection
The single front cooler shall be installed and tested in accordance with the provisions of JCJ and this standard, as well as the installation and operating instructions, drawings and technical fees, and empty and load tests shall be carried out on site.
5.3.1 Test run 5.3.1.1 The motor runs at no load for 2 hours. 5.3.1.2 The auxiliary motor drives the reducer to run for 4 hours. 5.3.1.3 The main motor drives the cooler to run at no load for 8 hours through the reducer. 5.3.1.4 The main motor drives the cooler to run loaded for 4 hours through the reducer. 5.3.2 Inspection content 5.1.1.1 The temperature rise of the supporting wheel bearing (or bushing) shall not exceed 30℃, and the temperature rise of the motor and reducer bearing shall not exceed 30℃. The contact surface length between the wheel belt and the supporting wheel shall not be less than 75% of the width of the piece. 5.3.2.3 The wheel blocking device runs positive belt. 5.3.2.4 The fixing bolts of the damage plate and other parts of the cooling machine towel shall not be loose. 5.3.2.5 The sealing device and the limiting material of the cooler should be kept in normal operation. Marking, packaging, transportation and storage
6. Each cooler should be fixed with a product label in an appropriate and obvious position. The type and size of the label should comply with the provisions of GB/T6915-1999 and indicate the following contents:
) Product name and specification:
) Factory number:
) Date of manufacture;
d) Manufacturer name:
) Main technical data.
J/T6915-1999
6. 2. Packaging of refrigeration equipment components. Packaging should comply with CBT13384 and the requirements of land and water transportation. 6.3 The packaging box should be firm and reliable. The parts in the box should be rainproof and waterproof. 6.4 The parts that are transported in sections should be supported by additional transport support to ensure their correct state and prevent deformation. 6.5 The storage and transportation marks of the packaging box should comply with the provisions of GB191. There should be obvious text symbols on the outside, including: ) Declaration form;
6) Product name, specification Format design: 1) box number, overall dimensions, net weight, weight and shipping mark: 2) manufacturer name.
6.6 The loading materials shall be clearly marked, and the internal calculation and 6.5. The accompanying technical documents include:
a) packing list and complete set delivery list:
) product qualification certificate;
) product installation and use instructions;
d) product general drawing, basic drawing, component drawing. . The simple cooling machine is easy to install and manufacture , and the user should transfer the sample, the parts should be kept in good condition, and the rust and deformation should be avoided. 6.5 Important parts (wheel tyres, large gear rings, etc.) that are prone to deformation during long-term stacking must be placed horizontally. No heavy objects are allowed to be placed on them. A1
JB/T915-1
Appendix A
(Reminder)
Single-axis cooler push specifications and basic data reverse width cooler recommended specifications and basic parameters should comply with the provisions of Table 1, Table A1
41.2 ×E2
42×23
#2.2 ×22
p3 × 32
53.8.4.3/3.8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200. The estimated value of the discharge value of the night-type commercial cooling machine is (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type1. All welds must be inspected frequently. When ultrasonic testing is used, the inspection length shall not be less than 25% of the length of the weld; when radiographic testing is used, it shall be 15%. The intersection of welds must be inspected. 5.2.2 Weld quality assessment: When ultrasonic testing is used, it is qualified if it reaches Grade II in GB/T11345; when radiographic testing is used, it is qualified if it reaches Grade II in GB/323. Suspicious areas found during ultrasonic testing must be further evaluated by radiographic deep flaw detection. 5.1.3 When the seam flaw detection fails, the weld shall be double-checked. If it fails again, it shall be re-checked by 10%. 5.2.4 The number of repairs for the same part should not exceed two times. If it occurs twice, the technical department of the manufacturing unit shall notify the relevant department, and the repair part and number shall be stated in the product quality certificate. 5.3 On-site final inspection after trial operation The front cooler shall be installed in accordance with the provisions of the JCJ and this standard as well as the installation and operation instructions, drawings and technical fees, and no-load and load tests shall be carried out on site. 5.3.1 During the trial operation, 5.3.1.1 The motor shall run at no-load for 2h. 5.3.1.2 The auxiliary motor shall drive the reducer to run for 4h. 5.3.1.3 The main motor drives the cooler to run unloaded for 8 hours through the reducer. 5.3.1.4 The excavator drives the cooler to run loaded for 4 hours through the reducer. 5.3.2 Inspection contents
5.1.1.1 The temperature rise of the supporting wheel bearing (or bushing) shall not exceed 30℃, and the temperature rise of the motor and reducer bearing shall not exceed 30℃. The contact surface length between the wheel belt and the supporting wheel shall not be less than 75% of the width of the sheet. 5.3.2.3 The wheel blocking device is running correctly
5.3.2.4 The damage plate of the cooler and the fixing bolts of other parts shall not be loose. 5.3.2.5 The sealing device and the limiting device of the cooler should remain in normal operation during operation. Marking, packaging, transportation and storage
6. Each single-stage cooler shall be equipped with a product label in an appropriate and obvious position. The type and size of the label shall comply with the provisions of GB/T6915-1999 and shall indicate the following contents:
) Product name and specifications;
) Factory number;
) Date of manufacture;
d) Manufacturer name;
) Main technical data.
J/T6915-1999
6. 2. Packaging of refrigerated components. Packaging should comply with CBT13384 and the requirements of land and water transportation. 6.3 The packaging box should be firm and reliable. The parts in the box should be rainproof and waterproof. 6.4 The parts that are transported in sections should be supported by additional transport support to ensure their correct state and prevent deformation. 6.5 The storage and transportation marks of the packaging box should comply with the provisions of GB191. There should be obvious text symbols on the outside, including: ) Declaration form;
6) Product name, specification Format design: 1) box number, overall dimensions, net weight, weight and shipping mark: 2) manufacturer name.
6.6 The loading materials shall be clearly marked, and the internal calculation and 6.5. The accompanying technical documents include:
a) packing list and complete set delivery list:
) product qualification certificate;
) product installation and use instructions;
d) product general drawing, basic drawing, component drawing. . The simple cooling machine is easy to install and manufacture , and the user should transfer the sample, the parts should be kept in good condition, and the rust and deformation should be avoided. 6.5 Important parts (wheel tyres, large gear rings, etc.) that are prone to deformation during long-term stacking must be placed horizontally. No heavy objects are allowed to be placed on them. A1
JB/T915-1
Appendix A
(Reminder)
Single-axis cooler push specifications and basic data reverse width cooler recommended specifications and basic parameters should comply with the provisions of Table 1, Table A1
41.2 ×E2
42×23
#2.2 ×22
p3 × 32
53.8.4.3/3.8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200. The estimated value of the discharge value of the night-type commercial cooling machine is (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type1. All welds must be inspected frequently. When ultrasonic testing is used, the inspection length shall not be less than 25% of the length of the weld; when radiographic testing is used, it shall be 15%. The intersection of welds must be inspected. 5.2.2 Weld quality assessment: When ultrasonic testing is used, it is qualified if it reaches Grade II in GB/T11345; when radiographic testing is used, it is qualified if it reaches Grade II in GB/323. Suspicious areas found during ultrasonic testing must be further evaluated by radiographic deep flaw detection. 5.1.3 When the seam flaw detection fails, the weld shall be double-checked. If it fails again, it shall be re-checked by 10%. 5.2.4 The number of repairs for the same part should not exceed two times. If it occurs twice, the technical department of the manufacturing unit shall notify the relevant department, and the repair part and number shall be stated in the product quality certificate. 5.3 On-site final inspection after trial operation The front cooler shall be installed in accordance with the provisions of the JCJ and this standard as well as the installation and operation instructions, drawings and technical fees, and no-load and load tests shall be carried out on site. 5.3.1 During the trial operation, 5.3.1.1 The motor shall run at no-load for 2h. 5.3.1.2 The auxiliary motor shall drive the reducer to run for 4h. 5.3.1.3 The main motor drives the cooler to run unloaded for 8 hours through the reducer. 5.3.1.4 The excavator drives the cooler to run loaded for 4 hours through the reducer. 5.3.2 Inspection contents
5.1.1.1 The temperature rise of the supporting wheel bearing (or bushing) shall not exceed 30℃, and the temperature rise of the motor and reducer bearing shall not exceed 30℃. The contact surface length between the wheel belt and the supporting wheel shall not be less than 75% of the width of the sheet. 5.3.2.3 The wheel blocking device is running correctly
5.3.2.4 The damage plate of the cooler and the fixing bolts of other parts shall not be loose. 5.3.2.5 The sealing device and the limiting device of the cooler should remain in normal operation during operation. Marking, packaging, transportation and storage
6. Each single-stage cooler shall be equipped with a product label at an appropriate and obvious position. The type and size of the label shall comply with the provisions of GB/T6915-1999 and shall indicate the following:
) Product name and specifications;
) Factory number;
) Date of manufacture;
d) Manufacturer name;
) Main technical data.
J/T6915-1999
6. 2. Packaging of refrigerated components. Packaging should comply with CBT13384 and the requirements of land and water transportation. 6.3 The packaging box should be firm and reliable. The parts in the box should be rainproof and waterproof. 6.4 The parts that are transported in sections should be supported by additional transport support to ensure their correct state and prevent deformation. 6.5 The storage and transportation marks of the packaging box should comply with the provisions of GB191. There should be obvious text symbols on the outside, including: ) Declaration form;
6) Product name, specification Format design: 1) box number, overall dimensions, net weight, weight and shipping mark: 2) manufacturer name.
6.6 The loading materials shall be clearly marked, and the internal calculation and 6.5. The accompanying technical documents include:
a) packing list and complete set delivery list:
) product qualification certificate;
) product installation and use instructions;
d) product general drawing, basic drawing, component drawing. . The simple cooling machine is easy to install and manufacture , and the user should transfer the sample, the parts should be kept in good condition, and the rust and deformation should be avoided. 6.5 Important parts (wheel tyres, large gear rings, etc.) that are prone to deformation during long-term stacking must be placed horizontally. No heavy objects are allowed to be placed on them. A1
JB/T915-1
Appendix A
(Reminder)
Single-axis cooler push specifications and basic data reverse width cooler recommended specifications and basic parameters should comply with the provisions of Table 1, Table A1
41.2 ×E2
42×23
#2.2 ×22
p3 × 32
53.8.4.3/3.8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200. The estimated value of the discharge value of the night-type commercial cooler is (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200 when the estimated value is 2. The discharge value of the night-type reverse commercial cooler is preferably (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type8 x42
61×46
Cooling capacity
15--18
Light type
Simple sample
3.8/4.3.3.8
【The cooling capacity shown in the table refers to the cooling of cement potential materials, and the material should be within the range of 900-1200 when the estimated value is 2. The discharge value of the night-type reverse commercial cooler is preferably (220-280) 1 ring temperature. 3 High-efficiency single-simple cooling tray flow (120-180 + ambient temperature. Temporary length
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
High-efficiency type
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