JB/T 10029-1999 Gear single-sided meshing overall error measuring instrument
Some standard content:
[CS25.060,20
Machinery Industry Standard of the People's Republic of China
JBT1029-1999
Gear single-flank meshing integrated error messuring instrument
1999-05-20 Issued
State Machinery Industry Bureau
2000-01-01 Implementation
JB/T10029—1999
This standard is revised on the basis of ZBJ42032—89 "Gear single-flank meshing integrated error messuring instrument". This standard is consistent with the technical content of ZBJ42032-89, only the relevant provisions have been abridged. This standard replaces ZBJ42032-69 from the date of implementation. The standard is proposed and approved by the National Technical Committee for the Promotion of Measuring Tools and Instruments. The responsible drafting unit of this standard is Beijing Mother Tool Factory. The main drafters of this standard are Yue Erda and Peng Qi. This standard was first issued in 1989.
1Fan Guo
Mechanical Industry Standard of the People's Republic of China
Gear single-flank meshing ipintegratederrormessuring Instrument
JB/T10029-1999
代7.142(12—89
This standard specifies the type, basic parameters, technical requirements, inspection methods and inspection rules of the single-sided gear integral error measuring instrument. The instrument is applicable to the single-sided gear meshing error measuring instrument (simple displacement and single intrusion) with a module of 0.5-6mm and a maximum mesh diameter of 450mm.
2 Referenced standards
The provisions contained in the following standards are the provisions of this standard through reference in this standard. When this standard is published, the provisions are The versions shown are valid. All standards will be revised. Parties using this standard should discuss the possibility of using the latest version of the standard engraved below. GB/T15464:1995 General technical requirements for instruments and meters GB10095--19BB broken wire measurement of gear accuracy 3 Definitions
This standard adopts the following definitions
3. The table of contents involved in this standard\ contains the names, term definitions and codes of the precision of circular gears, using the provisions of GB 10095. 3.2 Gear overall reading error curve
The error values of each point on all the working teeth of each gear are measured at the same zero position, and the error values are calculated according to the tooth surface. The actual meshing content of each point is arranged in order to form a gear overall error graph. On this graph, the comprehensive error and various single errors of the gear can be read: 3.3 Gear single meshing overall error measuring instrument Based on the "gear single meshing overall error measuring method", the upper and lower pre-positioning is used: and the intermediate gear measuring rod is used to make a single-sided meshing transmission with the gear being measured, and the two angular displacement sensors are used to measure the accumulated error of the gear on the measuring plate, and the comprehensive error, the comprehensive error of the tooth shear, the internal moment deviation, the tooth shape deviation and the base pitch deviation are measured by the measuring instrument. 4 Types and basic numbers
4. Types and main parts of single meshing instruments Name Figure 4.2 Basic parameters Their values are shown in Table 1.
Approved by the National Machinery Industry Bureau on May 20, 1999, implemented on October 20, 2000
JB/T16029-[999]
Basic effect
Module of the gear to be measured
0-turn diameter of the gear to be measured
Maximum number of teeth of the gear to be measured
General maximum angle of the gear to be measured
Maximum part of the gear to be measured
5 Technical requirements
JB/T 10029—1999
5.1 The tester shall be calibrated and used at a temperature of 20℃±5 and relative humidity not more than 6%. The test of the gear direction shall be carried out under the conditions of a temperature of 20±2 and relative leakage not more than 10.6%. The tester shall be placed in an environment that is resistant to vibration and vibration. 5. Appearance requirements are as follows:
The surface of the plate shall not have burrs and coating peeling phenomenon; b) The paint surface shall not have peeling, bumping and uneven color; d) The surface of the metal shall not have sulfur scratches that affect the test connection, and the working surface shall not have rust and spots. 5.3 The relative functions are as follows:
a) The movement and rotation of the moving part shall be smooth and there shall be no jamming or sudden jump phenomenon; h) Each tensioner shall be able to move. wwW.bzxz.Net
5.4 The positioning error of the longitudinal scale shall not exceed ±0.05mm. 5.5 The parallelism of the upper and lower original tips when the rod frame is lifted should not exceed the value specified in Table 2 over a measuring plate length of 100mm. Table 2
Not applicable
5.6 The positioning error of the sensing scale is not greater than 2. The positioning error is not greater than 5°. For the selected direction, the oblique rotation error of the worm gear tongs facing the rotation axis of the worm optical sensor is not greater than 0.02mm:
5.8 The coaxiality of the upper and lower axes is not greater than 0.01mm when the distance between the axes is less than 100mm; when the distance between the axes is greater than 100mm, the coaxiality is not greater than 0.02mm:
5.9 The oblique runout of the lower gauge surface is not greater than 0.15mm, 5.10 The relative position drop of the gear optical sensor is not greater than the specified value in Table 3, 5.1 The indexing error of the grating sensor is not greater than the specified value in Table 4. 3
>50~160
>160-315
>315-0
Divided diameter
>125-456
Gear disc sensor
Position error
Module
>3 5- 6.3
The indication error of the single proposal is as follows:
JB/10029-1999
Indication product
Male optical sensor
Integral position error
When the cumulative error of the tooth pitch is not greater than the values specified in Table 3: b) The tooth shape error is not greater than the values specified in Table 4; the auxiliary tooth direction error is not greater than the values specified in Table 5. 5.13 The indication variability of the single gear meter is as follows: a) The gear error is not greater than the value specified in Table 4; b) The gear error is not greater than the value specified in Table 4; b) The gear error is not greater than the value specified in Table 5. Table 5
>40-100
>100-200
# Value error
Indication variability
Position reading difference
Value variability
3.14 When the AC voltage of the external power supply changes within the range of 198-212V, the single gear meter should be able to work normally. The integral unit of its calibration curve (or differential line) is not greater than 0.3m.
5, 15 The stability of the weight drawing of the instrument is not greater than 0.3mm. 5.16 The stability of the single-shot instrument is not the same as the current value of the change in the indicated value in Table 3, Table 4 and Table 5. 4
Test method
6.1 Test conditions
J/T10029-1999
, 1.1 Test, the humidity in the test room should meet the requirements of 5.1. The test equipment and the single shot instrument to be tested should be kept in the test room for more than 6 hours,
6.1.2 The power supply should be guaranteed to be within the range of 198-242V. 6.2 Inspection items and inspection methods Inspection items, inspection methods and inspection tools are shown in Table 6 Table 6 Inspection items and inspection methods Relevant effects on the positioning error of the center of gravity. Flatness of the lifting and lowering of the shaft. Immediate position difference. Positioning error. Screw mark. Facing the light position of the rod. The same as the rotating shaft carrier. Strictly draw the thickness of the shaft. In the top of the rod: install the sealing mandrel and stretch the precision mandrel, take the difference between the reading value of the longitudinal ruler and the sum of the actual radii of the two sealing mandrels as the position. After the test, the F meter should be fixed at the maximum value of the test result. The upper and lower sides of the measuring center should be lightly pressed, and the measuring head of the measuring meter should be moved along the two directions of the measuring line of the measuring center axis according to the instrument. The difference between the minimum value of the F meter should be found. Check the whole number 4.The diameter is 40mm, 80mm, 120mm. The circle is adjusted to the academic symptom. The precision axis is between the actual points. The universal table stand equipped with the micrometer can be placed on the plane of the system. With the main box as the guide, the height difference between the center and the end of the precision center can be measured. Then the circle is marked to the positions of 2+5 and 45. The quantity is determined by the academician. The special table stand equipped with the micrometer under the bar is matched with the The fiber optic gripper of the vehicle can be removable, and its corresponding head can be connected to the top steel of the machine. The special table can be rotated one by one, and the precision mandrel can be placed at the minimum position of the proofreading cattle! The following drawing shows that the special table frame of the machine sample T table is set at the lower double frequency of the return frequency, and the machine support table probe is close to the research of the tour mandrel. The special table frame rotates one circle and removes the table. The difference between the two and the minimum rate is removed. Axis
5 oxygen resolution
division step 0.001mml scale
with the old frame
length is 100mm, 250mm heart
axis 1 other line should not be greater than 0.03mm
for the single ton instrument with gear direction, the mandrel line blood precision is not more than 0.001mm:
precision mandrel (different section diameter||t t||greater than 0.005mm)
dividing parts are U.01ImmT dividing meter
universal meter stand
jiangganding dividing meter
special meter stand
dividing value is 0.002mm folding dividing meter
special meter stand
dividing (its length is to0mm,
2um: the longitudinal brush runout is not greater than.003
Test items
The following are the original examples
Zhao Xiangba is going to follow
JH/T10029--1999
Table 6 (Complete)
Fix the magnetic meter equipped with the torque comparison device on the guide! Make the torque ratio of the head and the lower surface of the sharp surface follow, so as to measure the worm gear and make the gear photosensitive sensor rotate continuously and carefully to collect the torque. The type of measurement and single-sided reading of only the maximum and minimum values of the whole value is guaranteed. The light sensor is loaded. The measurement period is 9 years. The transfer error of the whole position of the device is only the small value of the single-position display of the single-position instrument. The external power supply voltage changes and the instrument is more dangerous. The |tt|| diagram is a fixed curve. The minimum value of the difference between the gear step error and the gear center line is obtained. After stopping, the gear is rotated relative to the gear every 45 revolutions, and the two lines are continued. The maximum value of the gear mismatch error can be obtained by taking the minimum value of
. The error of the gear is measured and measured in a single gear. The error of the gear pitch is obtained by integrating the error of the gear shape and the actual gear direction. The gear and the measuring gear are installed at the same time. Five error curves are measured continuously. The pitch error is obtained respectively. The difference between the shape error and the gear deviation is determined by the voltage at 19V, 220V and 242V! Or the difference line), its large-scale measurement can make the most of the single-sided meshing of the worm and the measuring gear. The error of the auxiliary gear rotating together is tested and displayed, and the data stored in the computer is input into the final drawing. The five error curves are obtained. The gear and the measuring gear are installed at the same time. The error system is drawn first, and the machine is turned on continuously for 4 hours. The error line is drawn every .5 hours to obtain the error curve. The absolute retreat force cable is controlled by the human control army
test|| a
partial value D.0002mum should be compared
avoid
test||t ... Its verification uncertainty is not more than 0.Dolrom
Test the snail support/carrying effect (5-3.5uriari.
The original error of energy receiving is not more than 0.2mm
Modulus>3.-6.3mmm, and its line error
The maximum F0.0025mm
Not less than 5-level precision of the toothed grid column
220V AC disconnection
Not less than 5-level accuracy of the interruption inertia hanging test
Test rules
JB/T10029-—1999
7.1 Factory "inspection" shall be carried out according to the inspection items and inspection methods specified in Table 6. 7.2 Type test shall be carried out according to the factory packaging strip F, and the following tests shall be carried out on the whole machine or part. After the test, the factory inspection shall be carried out according to Table 6. 7. 2. 1.2.2 Test
Raise the temperature of the test piece gradually to 55℃ along with the test environment (the rate of temperature rise is not more than 1℃min), and keep it for 1h. Then gradually lower it to the working temperature, take it out, and conduct factory inspection. 3.2.2 Low temperature test
Raise the temperature of the test piece gradually to 40℃±2%℃ along with the test environment (the rate of temperature fall is not more than 1℃min), and keep it for 8h. Then gradually raise it to the temperature below the working temperature, take it out, and conduct factory inspection. 7.2.3 Heat filtration test
Under the condition of 95% of the relative humidity, raise the temperature of the test piece to 55℃±2℃ along with the test environment within 3h, and then Keep warm for 9 hours. Then cool to 25℃±3℃ within 3 hours, wait for 24 hours, take out and conduct exit inspection. 7.2.4 Transportation test
Load the test piece on the vehicle (the loading tray is about one-half of the full load), and drive 200km on a Class III highway at a speed of 30-40km/h. After the test, conduct factory inspection
8 Marking and packaging
&.1 The single-gear instrument label should be marked with:
's manufacturer's name or registered trademark;
6) Name and model:
Manufacture year and month:
Product serial number.
B3 The product certificate should be marked with:
a) Standard number of this standard:
h) Product serial number:
c) Ex-factory date.
8.3 Packaging
a) The packaging of a single device should have reliable anti-rust, anti-slip and anti-moisture measures. The outer surface of the package should have the product name, manufacturer's name, registered trademark and anti-vibration, anti-vibration and operation marks, and comply with the current provisions of GB/T154GA: b) It should also be accompanied by a full device packing list (including accessory list), product user manual and product certificate003
Test items
The following are the original types
Zhao Xiangba is just stepping
JH/T10029--1999
Table 6 (Complete)
Fix the magnetic meter equipped with torque comparison device on the guide! Make the torque ratio light and the lower tip surface fee follow, in order to measure the mother worm drive gear light, make the gear photosensitive sensor Feng shaft rotate continuously and carefully indicate, only read the full value of the torque ratio and the maximum value and minimum value of the type measurement and single side, out of the guarantee
snail support optical sensor: load. Years, according to the transmission circuit package 9: the transfer error of the whole position of the single meshing instrument is only the smallest value of the change of the external power supply voltage. The instrument is more accurate in drawing the curve of the transfer position. Take the four-position transfer, and make the minimum value of the difference between the gear step shape and the disc gear surface, and the center line is obtained. After stopping, make the gear relative to the gear every 45 revolutions! The two mountain eight lessons are continued. Take the maximum value of the gear matching error to make the measurement and measurement of the single gear feel the same, and the error is also corrected. The error of tooth pitch is the sum of the obtained and actual tooth shape error and tooth direction error. The measuring gear and the measuring gear are installed at the same time. Five error curves are measured continuously. The pitch error is taken respectively. The difference between the shape error and the tooth direction error is the largest difference. The voltage is set at 19V, 220V and 242V respectively. The calibration line or difference line) can be determined by the instrument. The worm and the measuring gear are engaged on one side. The error of the auxiliary gear is tested and displayed at the same time. The data stored in the computer is input into the final drawing. Five error curves are obtained. The gear and the measuring gear are installed at the same time. The error system is drawn first. The machine is turned on continuously for 4 hours. The error curve is drawn every 1.5 hours. The absolute retreat force cable is controlled by the human control army
test|| a
partial value D.0002mum should be compared
avoid
test||t ... Its verification uncertainty is not more than 0.Dolrom
Test the snail support/carrying effect (5-3.5uriari.
The original error of energy receiving is not more than 0.2mm
Modulus>3.-6.3mmm, and its line error
The maximum F0.0025mm
Not less than 5-level precision of the toothed grid column
220V AC disconnection
Not less than 5-level accuracy of the interruption inertia hanging test
Test rules
JB/T10029-—1999
7.1 Factory "inspection" shall be carried out according to the inspection items and inspection methods specified in Table 6. 7.2 Type test shall be carried out according to the factory packaging strip F, and the following tests shall be carried out on the whole machine or part. After the test, the factory inspection shall be carried out according to Table 6. 7. 2. 1.2.2 Test
Raise the temperature of the test piece gradually to 55℃ along with the test environment (the rate of temperature rise is not more than 1℃min), and keep it for 1h. Then gradually lower it to the working temperature, take it out, and conduct factory inspection. 3.2.2 Low temperature test
Raise the temperature of the test piece gradually to 40℃±2%℃ along with the test environment (the rate of temperature fall is not more than 1℃min), and keep it for 8h. Then gradually raise it to the temperature below the working temperature, take it out, and conduct factory inspection. 7.2.3 Heat filtration test
Under the condition of 95% of the relative humidity, raise the temperature of the test piece to 55℃±2℃ along with the test environment within 3h, and then Keep warm for 9 hours. Then cool to 25℃±3℃ within 3 hours, wait for 24 hours, take out and conduct exit inspection. 7.2.4 Transportation test
Load the test piece on the vehicle (the loading tray is about one-half of the full load), and drive 200km on a Class III highway at a speed of 30-40km/h. After the test, conduct factory inspection
8 Marking and packaging
&.1 The single-gear instrument label should be marked with:
's manufacturer's name or registered trademark;
6) Name and model:
Manufacture year and month:
Product serial number.
B3 The product certificate should be marked with:
a) Standard number of this standard:
h) Product serial number:
c) Ex-factory date.
8.3 Packaging
a) The packaging of a single device should have reliable anti-rust, anti-slip and anti-moisture measures. The outer surface of the package should have the product name, manufacturer's name, registered trademark and anti-vibration, anti-vibration and operation marks, and comply with the current provisions of GB/T154GA: b) It should also be accompanied by a full device packing list (including accessory list), product user manual and product certificate003
Test items
The following are the original types
Zhao Xiangba is just stepping
JH/T10029--1999
Table 6 (Complete)
Fix the magnetic meter equipped with torque comparison device on the guide! Make the torque ratio light and the lower tip surface fee follow, in order to measure the mother worm drive gear light, make the gear photosensitive sensor Feng shaft rotate continuously and carefully indicate, only read the full value of the torque ratio and the maximum value and minimum value of the type measurement and single side, out of the guarantee
snail support optical sensor: load. Years, according to the transmission circuit package 9: the transfer error of the whole position of the single meshing instrument is only the smallest value of the change of the external power supply voltage. The instrument is more accurate in drawing the curve of the transfer position. Take the four-position transfer, and make the minimum value of the difference between the gear step shape and the disc gear surface, and the center line is obtained. After stopping, make the gear relative to the gear every 45 revolutions! The two mountain eight lessons are continued. Take the maximum value of the gear matching error to make the measurement and measurement of the single gear feel the same, and the error is also corrected. The error of tooth pitch is the sum of the obtained and actual tooth shape error and tooth direction error. The measuring gear and the measuring gear are installed at the same time. Five error curves are measured continuously. The pitch error is taken respectively. The difference between the shape error and the tooth direction error is the largest difference. The voltage is set at 19V, 220V and 242V respectively. The calibration line or difference line) can be determined by the instrument. The worm and the measuring gear are engaged on one side. The error of the auxiliary gear is tested and displayed at the same time. The data stored in the computer is input into the final drawing. Five error curves are obtained. The gear and the measuring gear are installed at the same time. The error system is drawn first. The machine is turned on continuously for 4 hours. The error curve is drawn every 1.5 hours. The absolute retreat force cable is controlled by the human control army
test|| a
partial value D.0002mum should be compared
avoid
test||t ... Its verification uncertainty is not more than 0.Dolrom
Test the snail support/carrying effect (5-3.5uriari.
The original error of energy receiving is not more than 0.2mm
Modulus>3.-6.3mmm, and its line error
The maximum F0.0025mm
Not less than 5-level precision of the toothed grid column
220V AC disconnection
Not less than 5-level accuracy of the interruption inertia hanging test
Test rules
JB/T10029-—1999
7.1 Factory "inspection" shall be carried out according to the inspection items and inspection methods specified in Table 6. 7.2 Type test shall be carried out according to the factory packaging strip F, and the following tests shall be carried out on the whole machine or part. After the test, the factory inspection shall be carried out according to Table 6. 7. 2. 1.2.2 Test
Raise the temperature of the test piece gradually to 55℃ along with the test environment (the rate of temperature rise is not more than 1℃min), and keep it for 1h. Then gradually lower it to the working temperature, take it out, and conduct factory inspection. 3.2.2 Low temperature test
Raise the temperature of the test piece gradually to 40℃±2%℃ along with the test environment (the rate of temperature fall is not more than 1℃min), and keep it for 8h. Then gradually raise it to the temperature below the working temperature, take it out, and conduct factory inspection. 7.2.3 Heat filtration test
Under the condition of 95% of the relative humidity, raise the temperature of the test piece to 55℃±2℃ along with the test environment within 3h, and then Keep warm for 9 hours. Then cool to 25℃±3℃ within 3 hours, wait for 24 hours, take out and conduct exit inspection. 7.2.4 Transportation test
Load the test piece on the vehicle (the loading tray is about one-half of the full load), and drive 200km on a Class III highway at a speed of 30-40km/h. After the test, conduct factory inspection
8 Marking and packaging
&.1 The single-gear instrument label should be marked with:
's manufacturer's name or registered trademark;
6) Name and model:
Manufacture year and month:
Product serial number.
B3 The product certificate should be marked with:
a) Standard number of this standard:
h) Product serial number:
c) Ex-factory date.
8.3 Packaging
a) The packaging of a single device should have reliable anti-rust, anti-slip and anti-moisture measures. The outer surface of the package should have the product name, manufacturer's name, registered trademark and anti-vibration, anti-vibration and operation marks, and comply with the current provisions of GB/T154GA: b) It should also be accompanied by a full device packing list (including accessory list), product user manual and product certificate3 Packaging
a) The packaging of a single device should have reliable anti-rust, anti-slip and anti-moisture measures. The outer surface of the package should have the product name, manufacturer name, registered trademark and anti-vibration, anti-vibration and operation marks, and comply with the current provisions of GB/T154GA: b) It should also be accompanied by a full device packing list (including accessory list), product user manual and product certificate3 Packaging
a) The packaging of a single device should have reliable anti-rust, anti-slip and anti-moisture measures. The outer surface of the package should have the product name, manufacturer name, registered trademark and anti-vibration, anti-vibration and operation marks, and comply with the current provisions of GB/T154GA: b) It should also be accompanied by a full device packing list (including accessory list), product user manual and product certificate
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