Standard ICS number:Mechanical manufacturing>>Welding, brazing and low-temperature welding>>25.160.01 Welding, brazing and low-temperature welding combined
Standard Classification Number:Machinery>>Processing Technology>>J33 Welding and Cutting
JB/T 10045.1-1999 This standard is equivalent to the German standard DIN 2310 T6-1980 "Thermal cutting methods and classification". This standard is a revision of ZB J59 002.1-88 "Thermal cutting methods and classification". During the revision, only editorial changes were made according to relevant regulations, and the technical content has not changed. This standard specifies the classification of thermal cutting methods and graphic descriptions of thermal cutting methods. This standard is applicable to cutting that uses heat energy to separate materials. This standard was first issued on August 10, 1988. JB/T 10045.1-1999 Thermal cutting methods and classification JB/T10045.1-1999 standard download decompression password: www.bzxz.net
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JB/T10045.11999 This standard is equivalent to the German standard DIN2310T6-1980 "Thermal cutting methods and classification". This standard is a revision of ZBJ59002.1--88 "Thermal cutting methods and classification". Only editorial changes were made during the revision, and the technical content remained unchanged. This standard replaces ZBJ59002.1-88 from the date of implementation. This standard is proposed and managed by the National Welding Standardization Technical Committee. The drafting unit of this standard: Harbin Welding Research Institute. The main drafters of this standard: Wen Dehui, Lin Chaoyong, Wang Run. Mechanical Industry Standard of the People's Republic of China Thermal cutting Methods and classificationwwW.bzxz.Net Thermal cutting-Methods and classification This standard specifies the classification of thermal cutting methods and graphic descriptions of thermal cutting methods. This standard applies to cutting that uses heat energy to separate materials. 2 Classification of thermal cutting methods Classification of thermal cutting methods is shown in Figure 1. Combustion cutting According to physical phenomena According to processing methods, Thermal cutting - According to energy 3 Classification according to physical phenomena Melt cutting Sublimation cutting Hand cutting Semi-mechanized cutting Mechanized cutting Automated cutting Oxygen flux cutting Thermal cutting using gas flame Thermal cutting using gas discharge Thermal cutting using beam Flame gas down Flame surface cleaning Flame perforation A flame purification Arc-oxygen cutting JB/T 10045.1—1999 Replace ZBJ59002.1-88 Metal powder-flame cutting Metal powder-melting cutting Ore powder-flame cutting Plasma strong compressed air cutting Flame purification cutting -Laser cutting -Electron beam cutting Thermal cutting can be divided into three categories according to physical phenomena: combustion cutting, melting cutting and sublimation cutting. All cutting methods are mixed forms. Approved by the State Bureau of Machinery Industry on June 24, 1999 616 Transferred arc plasma cutting Non-transferred arc plasma cutting Laser-combustion cutting Laser-melting cutting Laser-sublimation cutting 2000-01-01 implementation 3.1 Combustion cutting JB/T10045.1—1999 Combustion cutting is a thermal cutting method in which the material is heated to a combustion state at the incision and the oxides produced at the incision are blown out by a cutting oxygen flow to form the incision. 3.2 Melting cutting Melt cutting is a thermal cutting method in which the material is heated and melted at the incision and the molten product is blown out by a high-speed and high-temperature gas jet to form the incision. 3.3 Sublimation cutting Sublimation cutting is a thermal cutting method that heats and vaporizes the cut of the material, so that the vaporized product expands or is blown out by a gas jet to form a cut. Classification by processing method 4.1 Manual cutting The entire cutting process is completed by manual operation. 4.2 Semi-mechanized cutting Part of the entire cutting operation is carried out in a mechanized manner. 4.3 Mechanized cutting The entire cutting operation is carried out in a mechanized manner. 4.4 Automated cutting The entire cutting operation, including all auxiliary operations (such as changing workpieces), can be completed automatically. 5 Classification by energy 5.1 Thermal cutting using gas flame The heat required for gas flame thermal cutting is generated by oxidative combustion, and the oxide or melt is driven out by the cutting oxygen flow. 5.1.1 Gas cutting (Fig. 2) The heat energy of the gas flame is used to preheat the workpiece cut to the combustion temperature, and then a high-speed cutting oxygen flow is ejected to make it burn and release heat to implement cutting. Cutting oxygen Preheating flame Cutting oxygen flow 5.1.2 Oxygen flux cutting Fig. 2 Gas cutting Preheating oxygen A method of adding pure iron powder or other flux to the cutting oxygen flow and using their combustion and slag-forming effects to achieve gas cutting. 5.1.2.1 Metal powder-flame cutting (Fig. 3) Metal powder-flame cutting is a gas flame cutting method in which metal powder is fed to the reaction site. Additional heat is generated by the combustion of the metal powder, and the cutting slag is diluted by the generated oxides, so that the slag can be driven away by the cutting oxygen flow. The reaction process proceeds in the direction of movement and forms a cut. 5.1.2.2 Metal powder-melting cutting (Fig. 4) JB/T10045.1—1999 Metal powder-melting cutting is a thermal cutting method using gas flame and cutting oxygen when metal powder is fed. The material is melted by the heat of gas flame and burning metal powder, and the metal (or ore) melt is transformed into a thin slag (or lava), which is driven away by the cutting oxygen flow. The reaction process proceeds along the moving direction to form an incision. Cutting torch Flame torch Cutting oxygen flow Preheating fire Metal powder-air flow Figure 3 Metal powder-flame cutting 5.1.2.3 Ore powder-flame cutting (Figure 5) Workpiece (such as mixed testis)) Cutting oxygen flow Feeding metal powder Preheating oxygen Cutting oxygen Preheating flame Figure 4 Metal powder-melting cutting Ore powder-flame cutting is a gas flame cutting in which ore powder is fed to the reaction site. The kinetic energy of the cutting oxygen flow drives away the cutting slag, and the reaction process proceeds along the moving direction to form an incision. 5.1.3 Flame gouging (Figure 6) A method of machining grooves on the metal surface using the gas cutting principle. Gas disk oxygen Cutting direction Cutting oxygen flow Preheating flame Ore powder-air flow Figure 5 Ore powder-flame cutting 5.1.4 Flame surface cleaning (Figure 7) A method of removing surface defects of steel ingots by using gas cutting flame. 5.1.5 Flame perforation (Figure 8) Gas passing through the jet Then the hot fire is blazing Figure 6 Flame gouging Flame perforation is a hot perforation method that uses an oxygen spear to perforate an ore or metal material. The exposed end of the oxygen spear is heated to the melting point and burns under the condition of adding oxygen. In the ore material, the metal oxides produced when the oxygen spear burns turn the viscous ore melt into a thin slag (lava), which is then discharged by an oxygen flow. In metal materials, metal is oxidized and burned in an oxygen flow and discharged by the oxygen flow, thus forming a hole; many holes are connected to form a row of holes or a cut. 5.1.6 Fire melting cleaning (Figure 9) Flame cleaning is a thermal cutting method that uses a gas flame to remove the cover layer or coating on the surface. The surface of the metal or ore workpiece is rapidly heated, causing the organic or inorganic cover layer or coating to peel off or transform and be removed. 618 Flame cleaning radiation Preheating flame JB/T10045.1--1999 Oxygen for flame cleaning (such as leaking concrete) Gas-preheating oxygen mixture Figure 7 Flame surface cleaning 5.2 Thermal cutting using gas discharge 5.2.1 Arc-oxygen cutting (Figure 10) Cutting hole (with intervening gland) Cutting direction Oxygen spear Oxygen spear handle Figure 8 Flame perforation Arc-oxygen cutting is a thermal cutting method that uses arc plus cutting oxygen for cutting. The arc burns between the hollow electrode and the workpiece. The heat generated by the arc and the material burning enables the material to burn continuously through the cutting oxygen. The molten material is discharged by the cutting oxygen. The reaction process proceeds along the moving direction to form an incision. Gas-oxygen mixture Purification direction Gas roasting Figure 9 Flame purification 5.2.2 Arc-compressed air gouging (Fig. 11) Power supply Cutting oxygen flow Cutting— Fig. 10 Arc-oxygen cutting Arc-compressed air gouging is a thermal cutting method that uses an arc and compressed air to cut on the surface. The heat generated by the arc and the burning of the material enables the material to melt and burn continuously. The reaction process develops in the direction of movement, and the compressed air flow drives away the molten material and slag to form an incision. 5.2.3 Plasma arc cutting A method of cutting using the heat energy of a plasma arc. 5.2.3.1 Plasma arc cutting with transferred arc (Fig. 12) When the transferred arc is used for plasma arc cutting, the workpiece is in the cutting current loop, so the material to be cut must be conductive. 5.2.3.2 Plasma arc cutting with non-transferred current (Fig. 13) When plasma arc cutting with non-transferred arc is performed, the workpiece does not need to be in the cutting current loop, so both conductive and non-conductive materials can be cut. 5.3 Thermal cutting using beam 5.3.1 Laser cutting Method of cutting using the heat energy of a laser beam. 5.3.1.1 Laser-combustion cutting (Fig. 14) Laser-combustion cutting is a method of cutting by heating a material suitable for flame cutting to a combustion state using a laser beam. 619 electrode, compressed wax air JB/T 10045.1—1999 gas jet Figure 11: arc-compressed air gouging gas events above arc Figure 12 Plasma arc cutting with transferred arc When the oxygen-containing jet heats the material to a combustion state at the heating part and moves in the direction of movement, the generated oxide is driven away by the cutting oxygen flow to form an incision. plasma gas plasma head Figure 13 Plasma arc cutting with non-transferred arc 5.3.1.2 Laser-melting cutting (Figure 15) Working (metal) Laser-melting cutting is a cutting method that uses a laser beam to locally melt the fusible material. The molten material is expelled by the gas jet, and the cut is produced when the cutting torch moves or the workpiece is fed. 5.3.1.3 Laser-sublimation cutting (Figure 16) Laser beam Gas jet Laser Laser-combustion cutting Laser-sublimation cutting is a cutting method that uses a laser beam to locally heat the workpiece to evaporate the heated part of the material. The highly evaporated material is driven out by the gas jet and expansion, and the cut is produced when the cutting torch moves or the workpiece is fed. Light Inductive reaction Inductive gas (metal or non-metal) Gas jet Bright beam Figure 15 Laser-melting cutting 5.3.2 Electron beam cutting Compressed gas Laser beam Condenser Frequency jet Laser beam Figure 16 Laser-sublimation cutting Electron beam cutting uses the energy of the electron beam to melt the material to be cut, and the melt evaporates or flows out by gravity to produce an incision. 620 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.