JB/T 10045.1-1999 This standard is equivalent to the German standard DIN 2310 T6-1980 "Thermal cutting methods and classification". This standard is a revision of ZB J59 002.1-88 "Thermal cutting methods and classification". During the revision, only editorial changes were made according to relevant regulations, and the technical content has not changed. This standard specifies the classification of thermal cutting methods and graphic descriptions of thermal cutting methods. This standard is applicable to cutting that uses heat energy to separate materials. This standard was first issued on August 10, 1988. JB/T 10045.1-1999 Thermal cutting methods and classification JB/T10045.1-1999 standard download decompression password: www.bzxz.net

JB/T10045.11999
This standard is equivalent to the German standard DIN2310T6-1980 "Thermal cutting methods and classification". This standard is a revision of ZBJ59002.1--88 "Thermal cutting methods and classification". Only editorial changes were made during the revision, and the technical content remained unchanged.
This standard replaces ZBJ59002.1-88 from the date of implementation. This standard is proposed and managed by the National Welding Standardization Technical Committee. The drafting unit of this standard: Harbin Welding Research Institute. The main drafters of this standard: Wen Dehui, Lin Chaoyong, Wang Run.
Mechanical Industry Standard of the People's Republic of China
Thermal cutting
Methods and classification
Thermal cutting-Methods and classification This standard specifies the classification of thermal cutting methods and graphic descriptions of thermal cutting methods. This standard applies to cutting that uses heat energy to separate materials. 2 Classification of thermal cutting methods
Classification of thermal cutting methods is shown in Figure 1.
Combustion cutting
According to physical phenomena
According to processing methods,
Thermal cutting -
According to energy
3 Classification according to physical phenomena
Melt cutting
Sublimation cutting
Hand cutting
Semi-mechanized cutting
Mechanized cutting
Automated cutting
Oxygen flux cutting
Thermal cutting using gas flame
Thermal cutting using gas discharge
Thermal cutting using beam
Flame gas down
Flame surface cleaning
Flame perforation
A flame purification
Arc-oxygen cutting
JB/T 10045.1—1999
Replace ZBJ59002.1-88
Metal powder-flame cutting
Metal powder-melting cutting
Ore powder-flame cutting
Plasma strong compressed air cutting
Flame purification cutting
-Laser cutting
-Electron beam cutting
Thermal cutting can be divided into three categories according to physical phenomena: combustion cutting, melting cutting and sublimation cutting. All cutting methods are mixed forms. Approved by the State Bureau of Machinery Industry on June 24, 1999 616
Transferred arc plasma cutting
Non-transferred arc plasma cutting
Laser-combustion cutting
Laser-melting cutting
Laser-sublimation cutting
2000-01-01 implementation
3.1 Combustion cutting
JB/T10045.1—1999
Combustion cutting is a thermal cutting method in which the material is heated to a combustion state at the incision and the oxides produced at the incision are blown out by a cutting oxygen flow to form the incision.
3.2 Melting cutting
Melt cutting is a thermal cutting method in which the material is heated and melted at the incision and the molten product is blown out by a high-speed and high-temperature gas jet to form the incision.
3.3 Sublimation cutting
Sublimation cutting is a thermal cutting method that heats and vaporizes the cut of the material, so that the vaporized product expands or is blown out by a gas jet to form a cut.
Classification by processing method
4.1 Manual cutting
The entire cutting process is completed by manual operation. 4.2 Semi-mechanized cutting
Part of the entire cutting operation is carried out in a mechanized manner. 4.3 Mechanized cutting
The entire cutting operation is carried out in a mechanized manner. 4.4 Automated cutting
The entire cutting operation, including all auxiliary operations (such as changing workpieces), can be completed automatically. 5 Classification by energy
5.1 Thermal cutting using gas flame
The heat required for gas flame thermal cutting is generated by oxidative combustion, and the oxide or melt is driven out by the cutting oxygen flow. 5.1.1 Gas cutting (Fig. 2)
The heat energy of the gas flame is used to preheat the workpiece cut to the combustion temperature, and then a high-speed cutting oxygen flow is ejected to make it burn and release heat to implement cutting.
Cutting oxygen
Preheating flame
Cutting oxygen flow
5.1.2 Oxygen flux cutting
Fig. 2 Gas cutting
Preheating oxygen
A method of adding pure iron powder or other flux to the cutting oxygen flow and using their combustion and slag-forming effects to achieve gas cutting. 5.1.2.1 Metal powder-flame cutting (Fig. 3) Metal powder-flame cutting is a gas flame cutting method in which metal powder is fed to the reaction site. Additional heat is generated by the combustion of the metal powder, and the cutting slag is diluted by the generated oxides, so that the slag can be driven away by the cutting oxygen flow. The reaction process proceeds in the direction of movement and forms a cut.
5.1.2.2 Metal powder-melting cutting (Fig. 4) JB/T10045.1—1999
Metal powder-melting cutting is a thermal cutting method using gas flame and cutting oxygen when metal powder is fed. The material is melted by the heat of gas flame and burning metal powder, and the metal (or ore) melt is transformed into a thin slag (or lava), which is driven away by the cutting oxygen flow. The reaction process proceeds along the moving direction to form an incision. Cutting torch
Flame torch
Cutting oxygen flow
Preheating fire
Metal powder-air flow
Figure 3 Metal powder-flame cutting
5.1.2.3 Ore powder-flame cutting (Figure 5) Workpiece
(such as mixed testis))
Cutting oxygen flow
Feeding metal powder
Preheating oxygen
Cutting oxygen
Preheating flame
Figure 4 Metal powder-melting cutting
Ore powder-flame cutting is a gas flame cutting in which ore powder is fed to the reaction site. The kinetic energy of the cutting oxygen flow drives away the cutting slag, and the reaction process proceeds along the moving direction to form an incision. 5.1.3 Flame gouging (Figure 6)
A method of machining grooves on the metal surface using the gas cutting principle. Gas disk oxygen
Cutting direction
Cutting oxygen flow
Preheating flame
Ore powder-air flow
Figure 5 Ore powder-flame cutting
5.1.4 Flame surface cleaning (Figure 7)
A method of removing surface defects of steel ingots by using gas cutting flame. 5.1.5 Flame perforation (Figure 8)
Gas passing through the jet
Then the hot fire is blazing
Figure 6 Flame gouging
Flame perforation is a hot perforation method that uses an oxygen spear to perforate an ore or metal material. The exposed end of the oxygen spear is heated to the melting point and burns under the condition of adding oxygen.
In the ore material, the metal oxides produced when the oxygen spear burns turn the viscous ore melt into a thin slag (lava), which is then discharged by an oxygen flow.
In metal materials, metal is oxidized and burned in an oxygen flow and discharged by the oxygen flow, thus forming a hole; many holes are connected to form a row of holes or a cut.
5.1.6 Fire melting cleaning (Figure 9)
Flame cleaning is a thermal cutting method that uses a gas flame to remove the cover layer or coating on the surface. The surface of the metal or ore workpiece is rapidly heated, causing the organic or inorganic cover layer or coating to peel off or transform and be removed. 618
Flame cleaning radiation
Preheating flame
JB/T10045.1--1999
Oxygen for flame cleaning
(such as leaking concrete)
Gas-preheating oxygen mixture
Figure 7 Flame surface cleaning
5.2 Thermal cutting using gas discharge
5.2.1 Arc-oxygen cutting (Figure 10)
Cutting hole (with intervening gland)
Cutting direction
Oxygen spear Oxygen spear handle
Figure 8 Flame perforation
Arc-oxygen cutting is a thermal cutting method that uses arc plus cutting oxygen for cutting. The arc burns between the hollow electrode and the workpiece. The heat generated by the arc and the material burning enables the material to burn continuously through the cutting oxygen. The molten material is discharged by the cutting oxygen. The reaction process proceeds along the moving direction to form an incision.
Gas-oxygen mixture
Purification direction
Gas roasting
Figure 9 Flame purification
5.2.2 Arc-compressed air gouging (Fig. 11) Power supply
Cutting oxygen flow
Cutting—Www.bzxZ.net
Fig. 10 Arc-oxygen cutting
Arc-compressed air gouging is a thermal cutting method that uses an arc and compressed air to cut on the surface. The heat generated by the arc and the burning of the material enables the material to melt and burn continuously. The reaction process develops in the direction of movement, and the compressed air flow drives away the molten material and slag to form an incision.
5.2.3 Plasma arc cutting
A method of cutting using the heat energy of a plasma arc. 5.2.3.1 Plasma arc cutting with transferred arc (Fig. 12) When the transferred arc is used for plasma arc cutting, the workpiece is in the cutting current loop, so the material to be cut must be conductive. 5.2.3.2 Plasma arc cutting with non-transferred current (Fig. 13) When plasma arc cutting with non-transferred arc is performed, the workpiece does not need to be in the cutting current loop, so both conductive and non-conductive materials can be cut.
5.3 Thermal cutting using beam
5.3.1 Laser cutting
Method of cutting using the heat energy of a laser beam. 5.3.1.1 Laser-combustion cutting (Fig. 14) Laser-combustion cutting is a method of cutting by heating a material suitable for flame cutting to a combustion state using a laser beam. 619
electrode,
compressed wax air
JB/T 10045.1—1999
gas jet
Figure 11: arc-compressed air gouging
gas
events above arc
Figure 12 Plasma arc cutting with transferred arc
When the oxygen-containing jet heats the material to a combustion state at the heating part and moves in the direction of movement, the generated oxide is driven away by the cutting oxygen flow to form an incision.
plasma gas
plasma head
Figure 13 Plasma arc cutting with non-transferred arc 5.3.1.2 Laser-melting cutting (Figure 15) Working
(metal)
Laser-melting cutting is a cutting method that uses a laser beam to locally melt the fusible material. The molten material is expelled by the gas jet, and the cut is produced when the cutting torch moves or the workpiece is fed. 5.3.1.3 Laser-sublimation cutting (Figure 16) Laser beam
Gas jet
Laser
Laser-combustion cutting
Laser-sublimation cutting is a cutting method that uses a laser beam to locally heat the workpiece to evaporate the heated part of the material. The highly evaporated material is driven out by the gas jet and expansion, and the cut is produced when the cutting torch moves or the workpiece is fed. Light
Inductive reaction
Inductive gas
(metal or non-metal)
Gas jet
Bright beam
Figure 15 Laser-melting cutting
5.3.2 Electron beam cutting
Compressed gas
Laser beam
Condenser
Frequency jet
Laser beam
Figure 16 Laser-sublimation cutting
Electron beam cutting uses the energy of the electron beam to melt the material to be cut, and the melt evaporates or flows out by gravity to produce an incision. 620
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