CB 3412-1992 10A marine plug and socket CB3412-1992 standard download decompression password: www.bzxz.net

Ship Industry Standard of the People's Republic of China
CB3411~341292
10A Marine Switches and Plugs and Sockets
Published on March 7, 1992
Published by China State Shipbuilding Corporation
Implemented on October 1, 1992
Ship Industry Standard of the People's Republic of China
10A Marine Plugs and Sockets
1 Subject Content and Scope of Application
CB3412-92
Classification Number: U62
This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation and storage of 10A marine plugs and sockets.
This standard applies to marine plugs and sockets and sockets with switches with a rated current not exceeding 10A and a rated voltage not exceeding 500V. 2 Reference standards
GB2099
Basic test methods for low-voltage electrical appliances
Technical conditions for single-phase and three-phase plugs and sockets
GB4208
Environmental test procedures for electric and electronic products
Environmental test procedures for electric and electronic products
Classification of enclosure protection levels
CB1146.11
CB1146.13
CB＇3246
JB2289
3 Product classification
Environmental test methods for marine equipment
Environmental test methods for marine equipment
Environmental test methods for marine equipment Method
Environmental test methods for ship equipment
Environmental test methods for ship equipment
Environmental test methods for ship equipment
Test Eb: Collision test method
Test Ed: Self-fall test method
Test A: Low temperature
Test B: High temperature
Test Db: Alternating damp heat
Test Fc: Vibration
Test J: Long
Test Kb: Alternating salt spray
Basic technical conditions for low-voltage electrical appliances for ships HZ910 series marine combination switches
Basic parameters and specifications of plugs, sockets and sockets with switches are as shown in Table 1. Table 1
Rated current
Rated voltage, V
Rated voltage, V
380/440
Rated frequency, Hz
3.2 The types of plugs, sockets and sockets with switches are as follows: Approved by China State Shipbuilding Corporation on March 7, 199210
Specification code
Protection type
Shell material
Aluminum alloy
1992-10 -01 implementation
CB3412-92
Specification code, see Table 1
-Stuffing box distribution type code
-0 is ordinary cable stuffing box, 1 is shielded cable stuffing box Stuffing box number
Shell material code: S is nylon, L is cast aluminum, H is cast copper Variety code: CT is marine plug, CZ is marine socket, CZK is marine socket with switch 3.3 The typical structure and basic dimensions of the plug are shown in Figure 1. 31±!
CTO101-1
CTO101
CTD101-2
CTD101-3
10.5±0.1
CTO101-5
3.4 ​​The distribution type of the socket stuffing box is as shown in Figure 2. CZO1O1-O
czoio9-o
3.5 The typical structure and basic dimensions of the socket are shown in Figure 3. 60 ±1
CB341292
CZO2O1-O
cz202-0
czO209-0
czoooo1
CB3412-92
czoaao-2
CZOO0O-4
$19±0
czooo-5
Continued Figure 3
3.6 The distribution type and external dimensions of the stuffing box of the switch socket not exceeding 220V are shown in Figure 4. CZKOIO!-D
CZKO109-0
CZKO2D1-0
120±2
3.7The typical structure and basic dimensions of the switch socket not exceeding 220V are shown in Figure 5. CZOOOD-3
10.5±0.1
CZK□2O2-D
czK0209-0
46±#1
CZKOOOO
CB 3412--92
CZKOaOD-2
3.8The distribution type and external dimensions of the stuffing box of the switch socket exceeding 220V to 440V are shown in Figure 6. CZKOIDID
CZKDJO9-
CZK0201D
125±2
CZK202-D
C2KO00O-
CZKO2D9-D
CB3412-92
3.9 The typical structure and basic dimensions of switch sockets greater than 220V to 440V are shown in Figure 7. 63 ± 1
4 Technical requirements
CZKOOOO-
4.1 Plugs and sockets should work normally under the environmental conditions specified in Table 2. 50
CZKOOOO-5
Environmental conditions
Maximum ambient air temperature
Minimum ambient air temperature
Effect of humid air at sea
Effect of salt spray
Effect of oil mist
CB3412--92
-+ 45 C
-- 25 C
4.2 The surface of the metal shell of the plug and socket should be clean, free of burrs, rust and other phenomena, the paint film must be flat and smooth, the color must be uniform, the paint layer must be firm, and its main surface must be free of obvious flow marks and other defects. The surface of the nylon shell should be flat and shiny, without cracks, bubbles, swelling and other phenomena. 4.3 The nylon shell and insulating parts of the plug and socket should be made of durable, flame-retardant, moisture-resistant and resistant materials, and toxic materials and materials that can release toxic gases should be avoided as much as possible; the metal shell should be made of high-quality cast copper and aluminum alloy. Metal parts should have a reliable protective layer. The main electrical components should use marine combination switches. 4.4 The shell of the plug and socket should have reliable grounding measures, and the grounding point should have an obvious grounding mark. 4.5 The plug should have sufficient mechanical strength, and after the drop test, there should be no damage that hinders use. 4.6 When plugs and sockets with grounding electrodes are plugged in, they should meet the following requirements: a.
When the plug is plugged into the socket, the grounding electrode should be in contact before the conductive electrode, and when it is pulled out, it should be separated after the conductive electrode: When the grounding pin of the plug is inserted into the various conductive holes of the socket in any direction and angle, it should not touch the conductive socket. 4.7 The clamping force of the socket should not be too large, but it should be able to prevent the plug from automatically falling out of the socket during normal use. The pull-out force of the entire plug from the socket and the single-pole pull-out force should comply with the provisions of Table 3. Table 3
Rated current
Total plug pull-out force
Under normal test atmospheric conditions, the insulation resistance of the plug and socket should comply with the provisions of Table 4. Table 4
Rated voltagebzxz.net
Megohmmeter voltage level
Before damp heat test
Insulation resistance, Ma
After damp heat test
Single-pole pull-out force
4.9 Plugs and sockets should be able to withstand a frequency of 45 to 62 Hz, and the test voltage according to Table 5 for 1 min without breakdown or flashover. 16
Rated voltage
110, 220
380, 440
CB3412-92
Test voltage
The electrical clearance and electrical distance between the conductive part of the plug and socket and the metal shell should not be less than the values ​​listed in Table 6. Table 6
Rated voltage
≤250
251~500
Electrical clearance
Electrical distance
Plugs and sockets should be able to withstand 5000 plugging and unplugging at rated voltage and rated current, and should meet the following requirements: a.
Parts should not have damage that affects continued normal use. For example: loosening of fasteners, failure of elastic parts, rupture of insulating parts. It can withstand the test voltage specified in Article 4.9 for 1 minute without breakdown or flashover; the temperature rise of the conductive part should not exceed 45K;
The force of pulling the entire plug out of the socket should comply with the provisions of Table 3. The switch socket has a power factor of c05p=0.8 at rated current and rated voltage F, and a time constant T=0.0025 The electrical life should be no less than 10,000 times (on and off is one time). After the test, the switch socket should be able to continue to be used and should maintain IP56 performance. 4.13
The deviation angle between the center line of the operating handle of the switch socket and the center line of the disconnect position indicated on the shell is not greater than 10°. The switch socket should be able to withstand the connection and disconnection capacity of Table 7 at 110% of the rated voltage. Table 7
Test connection and disconnection times under power factor cosp
or time constant
The switch and its fasteners should have measures to prevent the loosening of the moving surface. 4.16 Breaking capacity
Test connection and disconnection times under power factor co5
or time constant
Each power-on
The plug and socket should have sufficient breaking capacity. The breaking capacity test of the tested sample is carried out for 50 cycles at rated voltage and 1.5 times rated current with a plugging and unplugging frequency of 7.5 times per minute and a speed of about 0.8m/s. The test shall be carried out in a DC non-inductive line and an AC power factor c%9 of 0.6±0.05. During the test, no continuous arc shall appear. After the test, the plug pins and socket sleeves shall not be seriously damaged. 4.17 Temperature rise
4.17.1 When the live parts of the plug and socket continuously flow through the rated working current, the overflow shall not exceed 30K. 4.17.2 At the rated voltage and rated current of the switch socket, the temperature rise limit of the conductive part of the switch is 40K, and the insulation resistance shall meet the requirements of Table 4.
5 Test method
5.1 General inspection
CB3412--92
Use visual inspection to inspect the appearance, structure, marking, etc. of the plug and socket and they shall meet the requirements of Articles 4.2, 4.3 and 4.1 of this standard. 5.2 Determination of extraction force
For the extraction force of the entire plug, the matching plug is inserted into the socket, and the sum of the mass of the weight hanging on the plug (or socket) and the mass of the plug (or socket) shall be equal to the maximum or minimum value specified in Table 3. The gravity line of the weight shall be in the same straight line with the central axis of the plug and socket. If the plug socket can be separated under the maximum weight but cannot be separated under the minimum weight, it is considered qualified. For the single-pole extraction force determination, the pin sample gauge is inserted into the socket, and a weight is hung on the pin sample gauge so that the sum of the masses of the two is equal to the single-pole extraction force value specified in Table 3. At this time, if the pin sample gauge can still remain in the socket, it is considered to meet this requirement. Note: The surface roughness of the pin part of the sample gauge is R, ≤ 2μm, and the hardness is not less than HRC45. 5.3 For plugs and sockets with grounding electrodes, the contact sequence and the test to prevent wrong insertion during insertion shall be carried out in accordance with Articles 20 and 21 of GB2099, and shall comply with the requirements of Article 4.6 of this standard. 5.4 Insulation resistance measurement
Use a DC megohmmeter of the grade listed in Table 4 to measure the insulation resistance between the live part and the metal shell and between different poles of the live parts. It shall comply with the requirements of Article 4.8 of this standard. 5.5 Dielectric strength test
The test shall be carried out in accordance with the method specified in GB998 and comply with the requirements of Article 4.9 of this standard. 5.6 Plug and socket breaking capacity test
The test product shall be fixed on a special test device, and a test current of 1.5 times the rated current shall be passed through the circuit shown in Figure 8. The test plug shall be plugged and unplugged at a frequency of 7.5 times per minute, and the movement speed of the separation plug shall be about 0.8m/s. After 50 plug-in and pull-out tests, the plugs and sockets shall meet the requirements of Article 4.16 of this standard. 5.7 Plug and socket operation life test Figure 8 Breaking capacity test circuit diagram Fix the test product on the special test equipment, and plug and pull 5000 times in the AC line at rated voltage and rated current and [email protected]±0.05 according to the circuit shown in Figure 8. The test plug is plugged and pulled out at a frequency of 7.5 times per minute. After completing the specified number of plug-in and pull-out times, it shall meet the requirements of Article 4.11 of this standard. 5.8 Electrical life test of switch sockets Place the switch socket in the normal installation state, and the test shall be carried out according to the JB2289 electrical life test method. After the test, it shall meet the requirements of Article 18 of this standard.
5.9 Inspection of operating mechanism of switch socket CB3412-92
After the electrical life test, the inspection method of operating mechanism of JB2289 shall be followed. It shall meet the requirements of Article 4.13 of this standard. 5.10 Test of switching capacity of switch socket The test shall be conducted in accordance with the rated switching and breaking capacity test method of Chapter 7 of GB998 and meet the requirements of Article 4.14 of this standard. 5.11 Temperature rise test
5.11.1 After inserting the plug into the socket, the rated current is passed through each pole in series. After the temperature rise is stable, the temperature rise of the electrical contact part of the plug and socket is measured with a thermocouple. It shall meet the requirements of Article 4.17.1 of this standard. 5.11.2 The test method of temperature rise of switch socket shall be conducted in accordance with Article 5.2 of GB998. It shall meet the requirements of Article 4.17.2 of this standard.
5.12 High temperature test
The test is carried out according to the method specified in CB1146.3, the test severity is 10 70℃, and the time is not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have any defects such as deformation, cracking and color. 5.13 Condensation heat test
The test is carried out according to the method specified in CB1146.5. After 55C and two cycles of testing, it is restored under normal atmospheric conditions and the main performance test is completed within 2 hours. It should meet the following requirements: Reliable operation:
The insulation resistance should meet the requirements of Article 4.8 of this standard; the corrosion surface of the electroplated parts shall not exceed 25%, and the main metal of the parts shall not have rust spots; c.
Painted parts are allowed to have slight gloss loss and discoloration, a small number of pinholes and other defects, and bubbles with a diameter greater than 1mm are not allowed; d.
The adhesion of the paint film is in nine 1mm squares, and the primer does not fall off or the topcoat does not fall off more than 1/3 of the area; e. Insulating materials and rubber and plastic parts shall not have defects such as deformation, stickiness, and cracking. 5.14 Low temperature test
The test is carried out according to the method specified in CB1146.2, with a test severity of -25C and a time of not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have defects such as deformation, cracking and fading. 5.15 Vibration test
The test is carried out according to the test method specified in CB1146.9. When the frequency is 2-10Hz, the displacement is ±1mm; when the frequency is 10-80Hz, the acceleration is ±4m/s; the test product is scanned 13 times at 1 times the frequency/min to check for resonance, and then a 2h endurance vibration test is carried out at the maximum resonance point. If the resonance point is particularly obvious, a 2h endurance vibration test is carried out at 30Hz. It is carried out in three axial directions (vertical, horizontal, and longitudinal) in sequence, and resonance with a magnification of more than 5 times is not allowed. After the test, the fasteners of the test product should not be loose and can work normally. 5.16 Drop test
Connect the plug to a flexible cable about 2250mm long and fix its free end to the wall. 750mm above the ground, as shown in Figure 9. Hold the test product to make the cable horizontal, and then let the test product fall on the concrete floor. Do this drop 8 times, each time making the cable rotate 45° at the fixed position. After the test, there should be no damage that affects continued use, and there should be no looseness. And it should be able to maintain IP56 waterproof performance.2 The temperature rise limit of the conductive part of the switch under rated voltage and rated current is 40K, and the insulation resistance shall meet the requirements of Table 4.
5 Test method
5.1 General inspection
CB3412--92
Visually inspect the appearance, structure, marking, etc. of the plug and socket and they shall meet the requirements of Articles 4.2, 4.3 and 4.1 of this standard. 5.2 Determination of extraction force
The extraction force of the entire plug is measured by inserting the matching plug into the socket, and the sum of the mass of the weight hanging on the plug (or socket) and the mass of the plug (or socket) shall be equal to the maximum or minimum value specified in Table 3. The gravity line of the weight shall be in the same straight line with the central axis of the plug and socket. If the plug and socket can be separated under the maximum weight but cannot be separated under the minimum weight, it is considered qualified. For the determination of the single-pole withdrawal force, the sample plug gauge is inserted into the socket, and a weight is hung on the sample plug gauge so that the sum of the masses of the two equals the single-pole withdrawal force value specified in Table 3. At this time, if the sample plug gauge can still be kept in the plug sleeve, it is considered to meet this requirement. Note: The surface roughness R of the sample plug gauge is ≤2μm, and the hardness is not less than HRC45. 5.3 For plugs and sockets with grounding electrodes, the contact sequence and the test to prevent misinsertion during insertion shall be carried out in accordance with Articles 20 and 21 of GB2099, and shall meet the requirements of Article 4.6 of this standard. 5.4 Insulation resistance measurement
Use a DC megohmmeter of the grade listed in Table 4 to measure the insulation resistance between the live parts and the metal shell and between different poles of the live parts. It shall meet the requirements of Article 4.8 of this standard. 5.5 Dielectric strength test
The test shall be carried out in accordance with the method specified in GB998 and meet the requirements of Article 4.9 of this standard. 5.6 Plug and Socket Breaking Capacity Test
Fix the test product on the special test equipment and pass the test current of 1.5 times the rated current according to the circuit shown in Figure 8. The test plug is plugged and unplugged at a frequency of 7.5 times per minute, and the movement speed of the separated plug is about 0.8m/s. After 50 plugging and unplugging tests, the plug and socket shall meet the requirements of Article 4.16 of this standard. 中中
5.7 Plug and Socket Operation Life Test
Figure 8 Breaking Capacity Test Circuit Diagram
Fix the test product on the special test equipment and plug and unplug 5000 times in the AC circuit of rated voltage and rated current and [email protected]±0.05 according to the circuit shown in Figure 8. The test plug is plugged and unplugged at a frequency of 7.5 times per minute. After completing the specified number of plugging and unplugging, it shall meet the requirements of Article 4.11 of this standard. 5.8 Electrical life test of switch socket
Put the switch socket in normal installation state, and conduct the test according to the electrical life test method of JB2289. After the test, it shall meet the requirements of Article 18
4.12 of this standard.
5.9 Inspection of operating mechanism of switch socketCB3412-92
After the electrical life test, conduct the inspection method of operating mechanism according to JB2289. It shall meet the requirements of Article 4.13 of this standard. 5.10 Switching capacity test of switch socketThe test shall be carried out according to the rated connecting and disconnecting capacity test method of Chapter 7 of GB998, and meet the requirements of Article 4.14 of this standard. 5.11 Temperature rise test
5.11.1After inserting the plug into the socket, connect each pole in series with the rated current. After the temperature rise is stable, use a thermocouple to measure the temperature rise of the electrical contact part of the plug and socket, which shall meet the requirements of Article 4.17.1 of this standard. 5.11.2 The temperature rise of the switch socket shall be tested in accordance with Article 5.2 of GB998. It shall also meet the requirements of Article 4.17.2 of this standard.
5.12 High temperature test
The test shall be carried out in accordance with the method specified in CB1146.3, with a test severity of +70°C and a test time of not less than 0.5h. The product shall be able to work normally during the test. After the test, check that the outer shell and other insulating parts shall not have any defects such as deformation, cracking and color. 5.13 Condensation heat test
The test is carried out according to the method specified in CB1146.5. After 55C and two cycles of testing, it is restored under normal atmospheric conditions and the main performance test is completed within 2 hours. It should meet the following requirements: Reliable operation:
The insulation resistance should meet the requirements of Article 4.8 of this standard; the corrosion surface of the electroplated parts shall not exceed 25%, and the main metal of the parts shall not have rust spots; c.
Painted parts are allowed to have slight gloss loss and discoloration, a small number of pinholes and other defects, and bubbles with a diameter greater than 1mm are not allowed; d.
The adhesion of the paint film is in nine 1mm squares, and the primer does not fall off or the topcoat does not fall off more than 1/3 of the area; e. Insulating materials and rubber and plastic parts shall not have defects such as deformation, stickiness, and cracking. 5.14 Low temperature test
The test is carried out according to the method specified in CB1146.2, with a test severity of -25C and a time of not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have defects such as deformation, cracking and fading. 5.15 Vibration test
The test is carried out according to the test method specified in CB1146.9. When the frequency is 2-10Hz, the displacement is ±1mm; when the frequency is 10-80Hz, the acceleration is ±4m/s; the test product is scanned 13 times at 1 times the frequency/min to check for resonance, and then a 2h endurance vibration test is carried out at the maximum resonance point. If the resonance point is particularly obvious, a 2h endurance vibration test is carried out at 30Hz. It is carried out in three axial directions (vertical, horizontal, and longitudinal) in sequence, and resonance with a magnification of more than 5 times is not allowed. After the test, the fasteners of the test product should not be loose and can work normally. 5.16 Drop test
Connect the plug to a flexible cable about 2250mm long and fix its free end to the wall. 750mm above the ground, as shown in Figure 9. Hold the test product to make the cable horizontal, and then let the test product fall on the concrete floor. Do this drop 8 times, each time making the cable rotate 45° at the fixed position. After the test, there should be no damage that affects continued use, and there should be no looseness. And it should be able to maintain IP56 waterproof performance.2 The temperature rise limit of the conductive part of the switch under rated voltage and rated current is 40K, and the insulation resistance shall meet the requirements of Table 4.
5 Test method
5.1 General inspection
CB3412--92
Visually inspect the appearance, structure, marking, etc. of the plug and socket and they shall meet the requirements of Articles 4.2, 4.3 and 4.1 of this standard. 5.2 Determination of extraction force
The extraction force of the entire plug is measured by inserting the matching plug into the socket, and the sum of the mass of the weight hanging on the plug (or socket) and the mass of the plug (or socket) shall be equal to the maximum or minimum value specified in Table 3. The gravity line of the weight shall be in the same straight line with the central axis of the plug and socket. If the plug and socket can be separated under the maximum weight but cannot be separated under the minimum weight, it is considered qualified. For the determination of the single-pole withdrawal force, the sample plug gauge is inserted into the socket, and a weight is hung on the sample plug gauge so that the sum of the masses of the two equals the single-pole withdrawal force value specified in Table 3. At this time, if the sample plug gauge can still be kept in the plug sleeve, it is considered to meet this requirement. Note: The surface roughness R of the sample plug gauge is ≤2μm, and the hardness is not less than HRC45. 5.3 For plugs and sockets with grounding electrodes, the contact sequence and the test to prevent misinsertion during insertion shall be carried out in accordance with Articles 20 and 21 of GB2099, and shall meet the requirements of Article 4.6 of this standard. 5.4 Insulation resistance measurement
Use a DC megohmmeter of the grade listed in Table 4 to measure the insulation resistance between the live parts and the metal shell and between different poles of the live parts. It shall meet the requirements of Article 4.8 of this standard. 5.5 Dielectric strength test
The test shall be carried out in accordance with the method specified in GB998 and meet the requirements of Article 4.9 of this standard. 5.6 Plug and Socket Breaking Capacity Test
Fix the test product on the special test equipment and pass the test current of 1.5 times the rated current according to the circuit shown in Figure 8. The test plug is plugged and unplugged at a frequency of 7.5 times per minute, and the movement speed of the separated plug is about 0.8m/s. After 50 plugging and unplugging tests, the plug and socket shall meet the requirements of Article 4.16 of this standard. 中中
5.7 Plug and Socket Operation Life Test
Figure 8 Breaking Capacity Test Circuit Diagram
Fix the test product on the special test equipment and plug and unplug 5000 times in the AC circuit of rated voltage and rated current and [email protected]±0.05 according to the circuit shown in Figure 8. The test plug is plugged and unplugged at a frequency of 7.5 times per minute. After completing the specified number of plugging and unplugging, it shall meet the requirements of Article 4.11 of this standard. 5.8 Electrical life test of switch socket
Put the switch socket in normal installation state, and conduct the test according to the electrical life test method of JB2289. After the test, it shall meet the requirements of Article 18
4.12 of this standard.
5.9 Inspection of operating mechanism of switch socketCB3412-92
After the electrical life test, conduct the inspection method of operating mechanism according to JB2289. It shall meet the requirements of Article 4.13 of this standard. 5.10 Switching capacity test of switch socketThe test shall be carried out according to the rated connecting and disconnecting capacity test method of Chapter 7 of GB998, and meet the requirements of Article 4.14 of this standard. 5.11 Temperature rise test
5.11.1After inserting the plug into the socket, connect each pole in series with the rated current. After the temperature rise is stable, use a thermocouple to measure the temperature rise of the electrical contact part of the plug and socket, which shall meet the requirements of Article 4.17.1 of this standard. 5.11.2 The temperature rise of the switch socket shall be tested in accordance with Article 5.2 of GB998. It shall also meet the requirements of Article 4.17.2 of this standard.
5.12 High temperature test
The test shall be carried out in accordance with the method specified in CB1146.3, with a test severity of +70°C and a test time of not less than 0.5h. The product shall be able to work normally during the test. After the test, check that the outer shell and other insulating parts shall not have any defects such as deformation, cracking and color. 5.13 Condensation heat test
The test is carried out according to the method specified in CB1146.5. After 55C and two cycles of testing, it is restored under normal atmospheric conditions and the main performance test is completed within 2 hours. It should meet the following requirements: Reliable operation:
The insulation resistance should meet the requirements of Article 4.8 of this standard; the corrosion surface of the electroplated parts shall not exceed 25%, and the main metal of the parts shall not have rust spots; c.
Painted parts are allowed to have slight gloss loss and discoloration, a small number of pinholes and other defects, and bubbles with a diameter greater than 1mm are not allowed; d.
The adhesion of the paint film is in nine 1mm squares, and the primer does not fall off or the topcoat does not fall off more than 1/3 of the area; e. Insulating materials and rubber and plastic parts shall not have defects such as deformation, stickiness, and cracking. 5.14 Low temperature test
The test is carried out according to the method specified in CB1146.2, with a test severity of -25C and a time of not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have defects such as deformation, cracking and fading. 5.15 Vibration test
The test is carried out according to the test method specified in CB1146.9. When the frequency is 2-10Hz, the displacement is ±1mm; when the frequency is 10-80Hz, the acceleration is ±4m/s; the test product is scanned 13 times at 1 times the frequency/min to check for resonance, and then a 2h endurance vibration test is carried out at the maximum resonance point. If the resonance point is particularly obvious, a 2h endurance vibration test is carried out at 30Hz. It is carried out in three axial directions (vertical, horizontal, and longitudinal) in sequence, and resonance with a magnification of more than 5 times is not allowed. After the test, the fasteners of the test product should not be loose and can work normally. 5.16 Drop test
Connect the plug to a flexible cable about 2250mm long and fix its free end to the wall. 750mm above the ground, as shown in Figure 9. Hold the test product to make the cable horizontal, and then let the test product fall on the concrete floor. Do this drop 8 times, each time making the cable rotate 45° at the fixed position. After the test, there should be no damage that affects continued use, and there should be no looseness. And it should be able to maintain IP56 waterproof performance.13 requirements. 5.10 The test of the breaking capacity of the switch socket shall be carried out in accordance with the test method of rated connection and breaking capacity in Chapter 7 of GB998, and shall comply with the requirements of Article 4.14 of this standard. 5.11 Temperature rise test
5.11.1 After the plug is inserted into the socket, the rated current is passed through each pole in series. After the temperature rise is stable, the temperature rise of the electrical contact part of the plug and socket is measured with a thermocouple, which shall comply with the requirements of Article 4.17.1 of this standard. 5.11.2 The test method of the temperature rise of the switch socket shall be carried out in accordance with Article 5.2 of GB998. And it shall comply with the requirements of Article 4.17.2 of this standard.
5.12 High temperature test
The test shall be carried out in accordance with the method specified in CB1146.3, the test severity is 1070℃, and the time is not less than 0.5h. The product shall be able to work normally during the test. After the test, check that the insulating parts such as the shell should not have defects such as deformation, cracking and color. 5.13 Condensation heat test
The test is carried out according to the method specified in CB1146.5. After 55C and two cycles of testing, it is restored under normal atmospheric conditions and the main performance test is completed within 2 hours. It should meet the following requirements: Reliable operation:
The insulation resistance should meet the requirements of Article 4.8 of this standard; the corrosion surface of the electroplated parts shall not exceed 25%, and the main metal of the parts shall not have rust spots; c.
Painted parts are allowed to have slight gloss loss and discoloration, a small number of pinholes and other defects, and bubbles with a diameter greater than 1mm are not allowed; d.
The adhesion of the paint film is in nine 1mm squares, and the primer does not fall off or the topcoat does not fall off more than 1/3 of the area; e. Insulating materials and rubber and plastic parts shall not have defects such as deformation, stickiness, and cracking. 5.14 Low temperature test
The test is carried out according to the method specified in CB1146.2, with a test severity of -25C and a time of not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have defects such as deformation, cracking and fading. 5.15 Vibration test
The test is carried out according to the test method specified in CB1146.9. When the frequency is 2-10Hz, the displacement is ±1mm; when the frequency is 10-80Hz, the acceleration is ±4m/s; the test product is scanned 13 times at 1 times the frequency/min to check for resonance, and then a 2h endurance vibration test is carried out at the maximum resonance point. If the resonance point is particularly obvious, a 2h endurance vibration test is carried out at 30Hz. It is carried out in three axial directions (vertical, horizontal, and longitudinal) in sequence, and resonance with a magnification of more than 5 times is not allowed. After the test, the fasteners of the test product should not be loose and can work normally. 5.16 Drop test
Connect the plug to a flexible cable about 2250mm long and fix its free end to the wall. 750mm above the ground, as shown in Figure 9. Hold the test product to make the cable horizontal, and then let the test product fall on the concrete floor. Do this drop 8 times, each time making the cable rotate 45° at the fixed position. After the test, there should be no damage that affects continued use, and there should be no looseness. And it should be able to maintain IP56 waterproof performance.13 requirements. 5.10 The test of the breaking capacity of the switch socket shall be carried out in accordance with the test method of rated connection and breaking capacity in Chapter 7 of GB998, and shall comply with the requirements of Article 4.14 of this standard. 5.11 Temperature rise test
5.11.1 After the plug is inserted into the socket, the rated current is passed through each pole in series. After the temperature rise is stable, the temperature rise of the electrical contact part of the plug and socket is measured with a thermocouple, which shall comply with the requirements of Article 4.17.1 of this standard. 5.11.2 The test method of the temperature rise of the switch socket shall be carried out in accordance with Article 5.2 of GB998. And it shall comply with the requirements of Article 4.17.2 of this standard.
5.12 High temperature test
The test shall be carried out in accordance with the method specified in CB1146.3, the test severity is 1070℃, and the time is not less than 0.5h. The product shall be able to work normally during the test. After the test, check that the insulating parts such as the shell should not have defects such as deformation, cracking and color. 5.13 Condensation heat test
The test is carried out according to the method specified in CB1146.5. After 55C and two cycles of testing, it is restored under normal atmospheric conditions and the main performance test is completed within 2 hours. It should meet the following requirements: Reliable operation:
The insulation resistance should meet the requirements of Article 4.8 of this standard; the corrosion surface of the electroplated parts shall not exceed 25%, and the main metal of the parts shall not have rust spots; c.
Painted parts are allowed to have slight gloss loss and discoloration, a small number of pinholes and other defects, and bubbles with a diameter greater than 1mm are not allowed; d.
The adhesion of the paint film is in nine 1mm squares, and the primer does not fall off or the topcoat does not fall off more than 1/3 of the area; e. Insulating materials and rubber and plastic parts shall not have defects such as deformation, stickiness, and cracking. 5.14 Low temperature test
The test is carried out according to the method specified in CB1146.2, with a test severity of -25C and a time of not less than 0.5h. The product should be able to work normally during the test. After the test, check that the shell and other insulating parts should not have defects such as deformation, cracking and fading. 5.15 Vibration test
The test is carried out according to the test method specified in CB1146.9. When the frequency is 2-10Hz, the displacement is ±1mm; when the frequency is 10-80Hz, the acceleration is ±4m/s; the test product is scanned 13 times at 1 times the frequency/min to check for resonance, and then a 2h endurance vibration test is carried out at the maximum resonance point. If the resonance point is particularly obvious, a 2h endurance vibration test is carried out at 30Hz. It is carried out in three axial directions (vertical, horizontal, and longitudinal) in sequence, and resonance with a magnification of more than 5 times is not allowed. After the test, the fasteners of the test product should not be loose and can work normally. 5.16 Drop test
Connect the plug to a flexible cable about 2250mm long and fix its free end to the wall. 750mm above the ground, as shown in Figure 9. Hold the test product to make the cable horizontal, and then let the test product fall on the concrete floor. Do this drop 8 times, each time making the cable rotate 45° at the fixed position. After the test, there should be no damage that affects continued use, and there should be no looseness. And it should be able to maintain IP56 waterproof performance.
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