JB/T 9085-1999 Technical requirements for filling and capping machines for carbonated beverages
Some standard content:
[CS 55.200
Machinery Industry Standard of the People's Republic of China
JB/T9085-1999
Technical Conditions for Gas-bearing Drink Bottle Filing and Crowning Machines
1999-07-12 Issued
National Bureau of Machinery Industry
2000-01-01 Implemented
JB/T9085-1999
This standard is a revision of "Technical Conditions for Gas-bearing Drink Bottle Filing and Crowning Machines" of 2000. The revision has been edited according to relevant regulations, and the main technical contents have been changed. This standard replaces ZBA84002-1999 from the date of implementation. Appendix A of this standard is the standard entry.
This standard was proposed and submitted by the National Packaging Standardization Technical Committee for Packaging Sugar Standardization Subcommittee. The drafting unit of this standard: Hangzhou Oxygen Generator Factory. The main drafters of this standard: Cheng Gang, Ning Cheng. Fan Guo
Machinery Industry Standard of the People's Republic of China
Technical Conditions for Gas-bearigdrink Bottle Filling Crowniny Chinese
This standard specifies the technical requirements, test methods and inspection rules for gas-bearigdrink bottle filling crowning machines. A 90251999
Generation ZB A84 (KG2--89
This standard applies to the filling press (hereinafter referred to as the product) for filling various carbonated beverages (hereinafter referred to as beverages) in crown-shaped bottle mouth glass bottles. 2 Referenced Standards
The provisions contained in the following standards are constituted as the provisions of this standard by reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised. Parties using this standard should explore the possibility of using the latest version of the following standards, GB 4544- 1996
GBT49281991
GB.T 5080.1--1986
G5-1
GET13384-[992
JB.T7232-1994
QU943-1984
3 Terminology and symbols
3.1.1 Discharge temperature
Male wine bottle
Beer station test method
General requirements for equipment reliability test
Safety and sanitation equipment for production equipment General design rules
Technical conditions for packaging of electromechanical products
Simple method for determination of sound power level of packaging machine noise Soda bottle
Temperature of the product in the storage tank during normal filling, ℃ 3.1.2 Filling pressure
Pressure in the product back pressure chamber during positive filling, MPa. 3.1.3 Filling accuracy
The distance from the actual surface of the bottle to the plate after filling of the beverage and the standard distance from the nominal liquid surface to the bottle mouth of the glass bottle of this volume The difference between the total loss of beverages and the total loss of finished beverages during the packaging, capping and other intermediate processes, the weight percentage of the total loss of beverages and the total loss of finished beverages, 3.1.5 Bottle damage cases The percentage of the actual number of damaged bottles to the total number of bottles entering the product. 3.1.6 Capping qualified rate Approved by the State Machinery Industry Bureau on July 12, 1999 200 0-01-01 Implementation
JO/T9085-1999
The ratio of the total number of qualified bottles to the total number of bottles tested. In the process of drawing and filling, the beverage in the bottle foams and is taken out of the bottle. 3.1.8 Self-selection system 1CIP)
System that does not require the removal of parts and performs internal cleaning of the product, 3.2 Symbol
Product beverage loss rate.
e,…-·-Filling valve blow-off loss disk, after each operation cycle, there will be a bubble in the air pipe, and the total loss of beverage caused by blowing out the bubble is obvious, name: total loss of beverage caused by the filling valve when the filling tube is drawn out from the bottle. g;e.
amount, g:
filling beverage loss, it refers to the beverage loss caused by the return gas leaking into the return air chamber during the filling process - the product is under pressure during the filling process. The amount of beverage loss caused by broken bottles during the capping process, g: The amount of beverage loss caused by the beverage bubbling out of the bottle during the product stop capping process, 4 Technical requirements
4.1 The product shall comply with the requirements of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures, 4.2 Basic requirements
4.2.1 The glass bottle used for injection shall comply with the provisions of G4544 or QB943, 4.2.2 The bottle cap shall be crown-shaped, and the technical requirements shall be in accordance with the provisions of Appendix A (Appendix to the standard). 4.2.3 The highest temperature of the product is 49°C. 4.3 Performance in use
Productivity shall comply with the provisions of the table.
≤=2100
2:4600
2:6000
sa3600
The sales volume of products should comply with the provisions of Table 2:
2:7200
227500
2-9800
s1250D
=516000
Number of products
/085999
Melt precision and crushing strength
Note: CO, loss rate is only applicable to difficult-to-fill middle and 4.3.3 Maximum temperature filling pressure of products
4.3.3.1 The maximum overflow pressure of applicable products shall not be less than 0.5MPa Beverage Yixing rate
4.3.3.2 The volume full filling pressure of special wine products shall not be less than 0.35MPa. 4.3,4 The bottle loss rate of the production station shall not be higher than 0.5%, 4.3.5 After the leakage is filled, the cover shall be sealed and no mystery shall be leaked. The qualified rate of capping shall not be less than 99.5%. 4.3. When the product is running idle, the sound (sound pressure level) shall not be higher than 80dB (A). 4.3.7 The unit energy consumption of the product shall not exceed the requirements of Table 3. Table 3
Process capacity
kw·hi Thousand abandoned
4.4 Product feasibility measures
Feasibility indicators shall meet the following requirements:
a) Efficiency (.4) greater than 93%:
) The first period shall not be less than 6000h.
4.5 The product shall have measures to ensure that the filling station will not be filled when there is no bottle or when the bottle is filled. 4.6 The product can automatically deliver the cap to ensure that the capping station will not put the cap when there is no bottle. The product cannot have the phenomenon of "coin bottle" out of specification. That is, the phenomenon that the capping head cannot be released from the card blue mold when the capping head returns upward cannot occur. The product should be able to adjust the speed steplessly. 4.7 When the number of valve heads of the product is greater than 30, the product should have a clean in place system (CIP). All parts (including seals, pipes and containers) that connect to the product must be clean and made of corrosion-resistant materials that meet the requirements of food hygiene. The allowable working temperature of the material should not be lower than 130°C. The product should be cleaned in the following ways: This allows the existence of areas where there are no filters and filters after the product is cleaned. 4.9 The product transmission system and operation box should have measures to prevent foreign objects from entering. 4.10 The product The product is equipped with a protective device to prevent bottles from exploding and injuring people: the bottle tank is equipped with a safety device and a device that can expose the internal filter. 4.11 The electrical part of the product shall comply with the requirements of relevant standards. 4.12 All beverage inlets, air passages, zone pressure passages and common containers of the product shall be sealed and leak-proof: 3
4.13 The outer surface of the product is designed to be easy to clean. The parts on the outer surface shall be made of corrosion-resistant materials and the surface shall be made of other materials that have been treated with corrosion-resistant materials.
4.14 The overall hygiene and safety of the product shall comply with the provisions of GB5083. 4.15 Under the condition that the user complies with the product operation, installation and use regulations, if the product cannot work properly within 18 months from the date of delivery and within 12 months from the date of installation due to poor manufacturing or quality, the manufacturer will repair and replace it for the registered user free of charge (excluding replacement parts: 5 Test method
s.1 Test conditions
5.1. The main full-fill pressure is stable, and the passive absolute value of the pressure is less than 0.03MPa. 5.1.2 After the product is tested and the mirror is stabilized, no "overflow" phenomenon occurs. 5.2 Productivity test
The productivity test of the product should be carried out under the condition that the full-fill pressure and other test items are qualified, and the test time is not less than 10 minutes.
5.3 Filling accuracy test
5 minutes after the start of the test, take 200 bottles that have completed the deflation and capping, and then take another 200 bottles 10 minutes later, a total of 400 bottles, then measure the distance from the beverage liquid surface to the bottle mouth bottle by bottle, calculate the filling accuracy qualification rate, and finally count the average value of the distance from the liquid surface to the bottle mouth.
5.4 Filling loss test
Test the CO2 content of beverages before and after filling according to the provisions of GB 4928, and calculate the difference to obtain the loss factor. 5.5 Beverage excess loss rate test
The material loss rate test is carried out on the total number of consecutive tests, and the total number of bottles tested in succession is greater than 50 times the number of bottles tested in the product: 5.5.1 The total material loss rate of the product is composed of e,, 2, e, e and e,. 5. 5. 1. 1 e, test
Collect the total number of bottles tested in succession, and collect the total amount of quick material removed in the return air duct of each filling screen at the blowing station E. 5.5:1.22,Test
Take one unused packaged tube: insert it into the beverage in turn so that the return air hole reaches the liquid, and then discharge it along the lead point direction at a speed of about 1.3m/5. Collect the particles adhering to the surface of the packaged tube in a measuring cup within 0.59. Repeat the test 4 times for each filled tube, for a total of 40 times. The volume of beverage collected is the adhesion loss e. 5.5, 1.3e,Test
Collect the total return beverage weight loss e in the total number of bottles tested in reverse order as specified by the company, 5.5.1.4.e,Test
Use the loss caused by broken bottles and tubes in the container, e, and the beverage loss rate of 5.5.2 products to calculate according to formula (1): 10098
Main content: G Total amount of finished beverage
JB/T 9085-1999
Note: The total G of finished product is the product of the bottle after the positive filling test. 5. (Bottles are tested
Under the condition of positive discharge filling, the number of bottles taken and the total number of bottles are counted inversely. The total number of bottles is 50 times the number of discharge valves, and the formula (2) is used to calculate the waiting bottle rate: Bottle damage rate
Total number of full bottles
5. Pressure test
The pressure test adopts a simulated bottle test or a bubble test, x100%6
5.7.1 The simulated bottle test adopts a water pressure simulation bottle made of 3Cr13 material, (21
The heat treatment hardness of the bottle mouth of the simulated bottle is 40-45HRC. The outer dimensions of the simulated bottle are manufactured according to GB4544. The inner diameter of the bottle is (17±0.)mm: the outer diameter of the bottle mouth is (21±0.)mm. (26.3±03)mm; according to 1, the lower limit of the two kinds of simulated bottles, namely: the outer diameter of the bottle mouth is (26±0.u15)mm and (26.6±0.015)mm: the outer surface roughness of the bottle mouth is 1.6m. After the simulated bottle is capped by the I capping machine 4, the water pressure test is carried out according to Table 4, and the pressure is maintained for 2min. Table 4
The outer diameter of the plate mouth is the inch
Bangyi type test pressure
5.7.2 No bubble test
In (26±0.015)
p(26.6±.015
5min after the start of the test, the beverage with the bag mouth and the cap is completed is soaked in 45-65 warm water for 10min, and there should be no bubbling phenomenon
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5. 8 Leakage test
5.8.1 The pressure test of a single fully filled valve shall be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve shall be tested according to the following regulations after the whole machine has completed the whole set of cyclic actions: a) Pressure leakage test
The overflow valve shall be subjected to a water pressure test of (.06MPa) and the pressure shall be maintained for 3min. b) Maximum pressure testwwW.bzxz.Net
The overflow valve shall be subjected to a water pressure test of 1.1 times the swimming pressure and the pressure shall be maintained for mk. 5. Low liquid pressure test
The liquid tank shall be subjected to a pressure test of not less than 1.25 times the maximum swimming pressure, and the pressure shall be maintained for mk. 5.10 Energy consumption test
Under the specified production conditions, the standard The output rate is calculated at the test shaft rate of the main engine power input end, and then converted into the inductive power consumption, 5.11 Case test
The product shall be tested in accordance with the provisions of JB/7232, 5.12 Rateability test
.1B/T95-1999
The reliability test of the product shall be carried out in accordance with the provisions of GB5080.1, 6 Standard inspection rules
6.1 All components and the whole product of the product shall be inspected by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical parts (must be inspected and approved by the manufacturer) before they can be shipped from the factory. When the product can be used for beverage full-filling of more than 100 volume specifications, the performance shall be evaluated and assessed based on the main design specifications and parameters.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is a low-alloy steel plate with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.6665 Beverage excess loss rate test
The material loss rate test is carried out in the continuous test number, and the total number of bottles tested in the continuous test is greater than 50 times the number of bottles tested in the product: 5.5.1 The total material loss of the product is composed of e,2, e, e and e, 5.5.1.1 e, test
Collect the total amount of material removed from the return air pipe of each container in the blow-off station E in the total number of bottles tested in the continuous test. 5.5:1.22, test
Take 1 unused container tube: insert it into the beverage in turn so that the return air hole reaches the liquid, and then discharge it from the lead point direction at a speed of about .3m/5. Collect the material adhering to the surface of the container tube in a measuring cup within 0.59. Repeat the test 4 times for each container, for a total of 40 times. The volume of beverage collected is the adhesion loss e,. 5.5, 1.3e, test
Collect the total number of bottles of the reverse test specified by the company and calculate the total weight loss of all returned beverages in the gas chamber. 5.5.1.4.e, test
The loss rate of beverages caused by broken bottles and tubes in the container is calculated by formula (1): 10098
Main: G Total amount of finished beverages
JB/T 9085-1999
Note: The total G of finished product is the product of the bottle after the positive filling test. 5. (Bottles are tested
Under the condition of positive discharge filling, the number of bottles taken and the total number of bottles are counted inversely. The total number of bottles is 50 times the number of discharge valves, and the formula (2) is used to calculate the waiting bottle rate: Bottle damage rate
Total number of full bottles
5. Pressure test
The pressure test adopts a simulated bottle test or a bubble test, x100%6
5.7.1 The simulated bottle test adopts a water pressure simulation bottle made of 3Cr13 material, (21
The heat treatment hardness of the bottle mouth of the simulated bottle is 40-45HRC. The outer dimensions of the simulated bottle are manufactured according to GB4544. The inner diameter of the bottle is (17±0.)mm: the outer diameter of the bottle mouth is (21±0.)mm. (26.3±03)mm; according to 1, the lower limit of the two kinds of simulated bottles, namely: the outer diameter of the bottle mouth is (26±0.u15)mm and (26.6±0.015)mm: the outer surface roughness of the bottle mouth is 1.6m. After the simulated bottle is capped by the I capping machine 4, the water pressure test is carried out according to Table 4, and the pressure is maintained for 2min. Table 4
The outer diameter of the plate mouth is the inch
Bangyi type test pressure
5.7.2 No bubble test
In (26±0.015)
p(26.6±.015
5min after the start of the test, the beverage with the bag mouth and the cap is completed is soaked in 45-65 warm water for 10min, and there should be no bubbling phenomenon
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5. 8 Leakage test
5.8.1 The pressure test of a single fully filled valve shall be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve shall be tested according to the following regulations after the whole machine has completed the whole set of cyclic actions: a) Pressure leakage test
The overflow valve shall be subjected to a water pressure test of (.06MPa) and the pressure shall be maintained for 3min. b) Maximum pressure test
The overflow valve shall be subjected to a water pressure test of 1.1 times the swimming pressure and the pressure shall be maintained for mk. 5. Low liquid pressure test
The liquid tank shall be subjected to a pressure test of not less than 1.25 times the maximum swimming pressure, and the pressure shall be maintained for mk. 5.10 Energy consumption test
Under the specified production conditions, the standard The output rate is calculated at the test shaft rate of the main engine power input end, and then converted into the inductive power consumption, 5.11 Case test
The product shall be tested in accordance with the provisions of JB/7232, 5.12 Rateability test
.1B/T95-1999
The reliability test of the product shall be carried out in accordance with the provisions of GB5080.1, 6 Standard inspection rules
6.1 All components and the whole product of the product shall be inspected by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical parts (must be inspected and approved by the manufacturer) before they can be shipped from the factory. When the product can be used for beverage full-filling of more than 100 volume specifications, the performance shall be evaluated and assessed based on the main design specifications and parameters.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is a low-alloy steel plate with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.65 Beverage excess loss rate test
The material loss rate test is carried out in the continuous test number, and the total number of bottles tested in the continuous test is greater than 50 times the number of bottles tested in the product: 5.5.1 The total material loss of the product is composed of e,2, e, e and e, 5.5.1.1 e, test
Collect the total amount of material removed from the return air pipe of each container in the blow-off station E in the total number of bottles tested in the continuous test. 5.5:1.22, test
Take 1 unused container tube: insert it into the beverage in turn so that the return air hole reaches the liquid, and then discharge it from the lead point direction at a speed of about .3m/5. Collect the material adhering to the surface of the container tube in a measuring cup within 0.59. Repeat the test 4 times for each container, for a total of 40 times. The volume of beverage collected is the adhesion loss e,. 5.5, 1.3e, test
Collect the total number of bottles of the reverse test specified by the company and calculate the total weight loss of all returned beverages in the gas chamber. 5.5.1.4.e, test
The loss rate of beverages caused by broken bottles and tubes in the container is calculated by formula (1): 10098
Main: G Total amount of finished beverages
JB/T 9085-1999
Note: The total G of finished product is the product of the bottle after the positive filling test. 5. (Bottles are tested
Under the condition of positive discharge filling, the number of bottles taken and the total number of bottles are counted inversely. The total number of bottles is 50 times the number of discharge valves, and the formula (2) is used to calculate the waiting bottle rate: Bottle damage rate
Total number of full bottles
5. Pressure test
The pressure test adopts a simulated bottle test or a bubble test, x100%6
5.7.1 The simulated bottle test adopts a water pressure simulation bottle made of 3Cr13 material, (21
The heat treatment hardness of the bottle mouth of the simulated bottle is 40-45HRC. The outer dimensions of the simulated bottle are manufactured according to GB4544. The inner diameter of the bottle is (17±0.)mm: the outer diameter of the bottle mouth is (21±0.)mm. (26.3±03)mm; according to 1, the lower limit of the two kinds of simulated bottles, namely: the outer diameter of the bottle mouth is (26±0.u15)mm and (26.6±0.015)mm: the outer surface roughness of the bottle mouth is 1.6m. After the simulated bottle is capped by the I capping machine 4, the water pressure test is carried out according to Table 4, and the pressure is maintained for 2min. Table 4
The outer diameter of the plate mouth is the inch
Bangyi type test pressure
5.7.2 No bubble test
In (26±0.015)
p(26.6±.015
5min after the start of the test, the beverage with the bag mouth and the cap is completed is soaked in 45-65 warm water for 10min, and there should be no bubbling phenomenon
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5. 8 Leakage test
5.8.1 The pressure test of a single fully filled valve shall be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve shall be tested according to the following regulations after the whole machine has completed the whole set of cyclic actions: a) Pressure leakage test
The overflow valve shall be subjected to a water pressure test of (.06MPa) and the pressure shall be maintained for 3min. b) Maximum pressure test
The overflow valve shall be subjected to a water pressure test of 1.1 times the swimming pressure and the pressure shall be maintained for mk. 5. Low liquid pressure test
The liquid tank shall be subjected to a pressure test of not less than 1.25 times the maximum swimming pressure, and the pressure shall be maintained at 5mlm. 5.10 Energy consumption test
Under the specified production conditions, the standard The output rate is calculated at the test shaft rate of the main engine power input end, and then converted into the inductive power consumption, 5.11 Case test
The product shall be tested in accordance with the provisions of JB/7232, 5.12 Rateability test
.1B/T95-1999
The reliability test of the product shall be carried out in accordance with the provisions of GB5080.1, 6 Standard inspection rules
6.1 All components and the whole product of the product shall be inspected by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical parts (must be inspected and approved by the manufacturer) before they can be shipped from the factory. When the product can be used for beverage full-filling of more than 100 volume specifications, the performance shall be evaluated and assessed based on the main design specifications and parameters.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is low-alloy steel with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.6Test
Collect the total number of bottles of the reverse test specified by the company and calculate the weight loss of all returned beverages in the gas chamber. 5.5.1.4.e, Test
The loss caused by broken bottles and tubes in the container and the loss rate of beverages in 5.5.2 products are calculated by formula (1): 10098
Main: G Total amount of finished beverages
JB/T 9085-1999
Note: The total G of finished product is the product of the bottle after the positive filling test. 5. (Bottles are tested
Under the condition of positive discharge filling, the number of bottles taken and the total number of bottles are counted inversely. The total number of bottles is 50 times the number of discharge valves, and the formula (2) is used to calculate the waiting bottle rate: Bottle damage rate
Total number of full bottles
5. Pressure test
The pressure test adopts a simulated bottle test or a bubble test, x100%6
5.7.1 The simulated bottle test adopts a water pressure simulation bottle made of 3Cr13 material, (21
The heat treatment hardness of the bottle mouth of the simulated bottle is 40-45HRC. The outer dimensions of the simulated bottle are manufactured according to GB4544. The inner diameter of the bottle is (17±0.)mm: the outer diameter of the bottle mouth is (21±0.)mm. (26.3±03)mm; according to 1, the lower limit of the two kinds of simulated bottles, namely: the outer diameter of the bottle mouth is (26±0.u15)mm and (26.6±0.015)mm: the outer surface roughness of the bottle mouth is 1.6m. After the simulated bottle is capped by the I capping machine 4, the water pressure test is carried out according to Table 4, and the pressure is maintained for 2min. Table 4
The outer diameter of the plate mouth is the inch
Bangyi type test pressure
5.7.2 No bubble test
In (26±0.015)
p(26.6±.015
5min after the start of the test, the beverage with the bag mouth and the cap is completed is soaked in 45-65 warm water for 10min, and there should be no bubbling phenomenon
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5. 8 Leakage test
5.8.1 The pressure test of a single fully filled valve shall be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve shall be tested according to the following regulations after the whole machine has completed the whole set of cyclic actions: a) Pressure leakage test
The overflow valve shall be subjected to a water pressure test of (.06MPa) and the pressure shall be maintained for 3min. b) Maximum pressure test
The overflow valve shall be subjected to a water pressure test of 1.1 times the swimming pressure and the pressure shall be maintained for mk. 5. Low liquid pressure test
The liquid tank shall be subjected to a pressure test of not less than 1.25 times the maximum swimming pressure, and the pressure shall be maintained for mk. 5.10 Energy consumption test
Under the specified production conditions, the standard The output rate is calculated at the test shaft rate of the main engine power input end, and then converted into the inductive power consumption, 5.11 Case test
The product shall be tested in accordance with the provisions of JB/7232, 5.12 Rateability test
.1B/T95-1999
The reliability test of the product shall be carried out in accordance with the provisions of GB5080.1, 6 Standard inspection rules
6.1 All components and the whole product of the product shall be inspected by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical parts (must be inspected and approved by the manufacturer) before they can be shipped from the factory. When the product can be used for beverage full-filling of more than 100 volume specifications, the performance shall be evaluated and assessed based on the main design specifications and parameters.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is low-alloy steel with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.6Test
Collect the total number of bottles of the reverse test specified by the company and calculate the weight loss of all returned beverages in the gas chamber. 5.5.1.4.e, Test
The loss caused by broken bottles and tubes in the container and the loss rate of beverages in 5.5.2 products are calculated by formula (1): 10098
Main: G Total amount of finished beverages
JB/T 9085-1999
Note: The total G of finished product is the product of the bottle after the positive filling test. 5. (Bottles are tested
Under the condition of positive discharge filling, the number of bottles taken and the total number of bottles are counted inversely. The total number of bottles is 50 times the number of discharge valves, and the formula (2) is used to calculate the waiting bottle rate: Bottle damage rate
Total number of full bottles
5. Pressure test
The pressure test adopts a simulated bottle test or a bubble test, x100%6
5.7.1 The simulated bottle test adopts a water pressure simulation bottle made of 3Cr13 material, (21
The heat treatment hardness of the bottle mouth of the simulated bottle is 40-45HRC. The outer dimensions of the simulated bottle are manufactured according to GB4544. The inner diameter of the bottle is (17±0.)mm: the outer diameter of the bottle mouth is (21±0.)mm. (26.3±03)mm; according to 1, the lower limit of the two kinds of simulated bottles, namely: the outer diameter of the bottle mouth is (26±0.u15)mm and (26.6±0.015)mm: the outer surface roughness of the bottle mouth is 1.6m. After the simulated bottle is capped by the I capping machine 4, the water pressure test is carried out according to Table 4, and the pressure is maintained for 2min. Table 4
The outer diameter of the plate mouth is the inch
Bangyi type test pressure
5.7.2 No bubble test
In (26±0.015)
p(26.6±.015
5min after the start of the test, the beverage with the bag mouth and the cap is completed is soaked in 45-65 warm water for 10min, and there should be no bubbling phenomenon
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5. 8 Leakage test
5.8.1 The pressure test of a single fully filled valve shall be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve shall be tested according to the following regulations after the whole machine has completed the whole set of cyclic actions: a) Pressure leakage test
The overflow valve shall be subjected to a water pressure test of (.06MPa) and the pressure shall be maintained for 3min. b) Maximum pressure test
The overflow valve shall be subjected to a water pressure test of 1.1 times the swimming pressure and the pressure shall be maintained for mk. 5. Low liquid pressure test
The liquid tank shall be subjected to a pressure test of not less than 1.25 times the maximum swimming pressure, and the pressure shall be maintained for mk. 5.10 Energy consumption test
Under the specified production conditions, the standard The output rate is calculated at the test shaft rate of the main engine power input end, and then converted into the inductive power consumption, 5.11 Case test
The product shall be tested in accordance with the provisions of JB/7232, 5.12 Rateability test
.1B/T95-1999
The reliability test of the product shall be carried out in accordance with the provisions of GB5080.1, 6 Standard inspection rules
6.1 All components and the whole product of the product shall be inspected by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical parts (must be inspected and approved by the manufacturer) before they can be shipped from the factory. When the product can be used for beverage full-filling of more than 100 volume specifications, the performance shall be evaluated and assessed based on the main design specifications and parameters.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is a low-alloy steel plate with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.6015)
p(26.6±.015
5min after the test starts, soak the beverage with the bag cut-off port and the lid in 45-65℃ warm water for 10min. There should be no bubbling.
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5.8 Leakage test
5.8.1 The pressure test of a single fully filled bottle should be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve should be tested according to the following regulations when the whole machine is fully loaded and the whole set of cyclic actions is completed: a) Pressure leakage test
The overflow valve is subjected to a water pressure test of (.06MPa and the pressure is maintained for 3mi. b) Maximum filling pressure test
The standard filling valve is subjected to a water pressure test of 1.1 times the running pressure and the pressure is maintained for mk. 5. Low-liquid sugar pressure test
The liquid tank must be subjected to a pressure test of not less than 1.25 times the maximum swimming weight, Baole 5mlm 5.10 Energy consumption test
Under the specified production conditions, use a standard output rate meter to test the shaft rate at the main engine power input end, and then convert the energy consumption of the sensor unit. 5.11 Case test
The product shall comply with the provisions of JB/7232 except this test method. 5.12 Rateability test
.1B/T9 5—1999
The reliability test of the product shall be in accordance with the provisions of GB5080.1. 6 Inspection rules
6.1 All parts and the whole product of the product shall be inspected and qualified by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical specifications (which must be signed with the manufacturer) before they can leave the factory. When the product can be used for beverage full-filling caps with volume specifications of more than 100%, the performance shall be evaluated and assessed based on the main design specifications.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The following technical documents should be accompanied by the motherboard product when it is shipped: a) Product certificate (including the certificate of the main equipment accessories); b) General assembly drawing, installation drawing and necessary wearing parts drawing; c) Product instruction manual; d) Packing list 7.5 The products should be stored in a well-ventilated, dry and controlled place. They are not allowed to be stored or left lying around. A1 Material requirements
Appendix A
(Standard)
Technical requirements for crown-shaped inserts
A1.1 The base material of the crown-shaped bottle cap is a low-alloy steel plate with a thickness of 0.25~0.28mm. A1.1 Material requirements for crown-shaped bottle caps
Bottle shape and size
AZ1 The shape and size of the bottle cap shall be in accordance with Figure AI and Table A1. Figure A1
32.0±0.2
A1.2 The bottle after punching shall not have burrs, notches and cracks. A3 Bottle inserts
A3.1 The lining of the bottle cap shall be made of a material with certain elasticity and toughness and good sealing performance. A3.2 The material of the bottle cap must meet the requirements of food industry. A3.3. The vertical connection of the bottle cap should be ensured to be firm and the pads should not fall off after being stirred. A3.4 The pads should be evenly spaced in the inner and outer directions of the bottle cap. 1.6015)
p(26.6±.015
5min after the test starts, soak the beverage with the bag cut-off port and the lid in 45-65℃ warm water for 10min. There should be no bubbling.
5.7.3 When there is a dispute over the test results, the simulated bottle test should be used as an arbitration test. 5.8 Leakage test
5.8.1 The pressure test of a single fully filled bottle should be carried out on a special test bench or by other accurate methods. 5.8.2 The overflow valve should be tested according to the following regulations when the whole machine is fully loaded and the whole set of cyclic actions is completed: a) Pressure leakage test
The overflow valve is subjected to a water pressure test of (.06MPa and the pressure is maintained for 3mi. b) Maximum filling pressure test
The standard filling valve is subjected to a water pressure test of 1.1 times the running pressure and the pressure is maintained for mk. 5. Low-liquid sugar pressure test
The liquid tank must be subjected to a pressure test of not less than 1.25 times the maximum swimming weight, Baole 5mlm 5.10 Energy consumption test
Under the specified production conditions, use a standard output rate meter to test the shaft rate at the main engine power input end, and then convert the energy consumption of the sensor unit. 5.11 Case test
The product shall comply with the provisions of JB/7232 except this test method. 5.12 Rateability test
.1B/T9 5—1999
The reliability test of the product shall be in accordance with the provisions of GB5080.1. 6 Inspection rules
6.1 All parts and the whole product of the product shall be inspected and qualified by the quality inspection department of the manufacturer in accordance with this standard and the machine standard and technical specifications (which must be signed with the manufacturer) before they can leave the factory. When the product can be used for beverage full-filling caps with volume specifications of more than 100%, the performance shall be evaluated and assessed based on the main design specifications.
6.2 Inspection classification
Output inspection is divided into type inspection and factory inspection. 6.3 Type inspection
6.3.1 Products shall be subject to type inspection in the following cases: a) Trial type identification of new products or old products for transfer to factory production; b) After formal production, if there are major changes in structure, materials, and technology, which may affect product performance; c) When the product is resumed after 2 years of suspension of production; d) When there is a major difference between the results of factory inspection and the last type inspection; d) When the quality supervision agency requires type inspection. 63.2 The inspection items of type inspection are all the items specified in the technical requirements of this standard. Sampling is carried out on 10% of the production batch, but not less than the storage.
6.3.3 Type inspection can be carried out in the factory. 6.4 Factory inspection
6.4.1 Factory inspection is divided into external inspection, dry run inspection and performance inspection. Each product must be inspected before leaving the factory. 6.4.2 The idle running test should be adjusted from low speed to high speed, and run continuously for 1 hour at the highest productivity speed, and then run continuously for 3 hours at the rated speed, and meet the following requirements:
The bearing temperature rise does not exceed 35℃, and the maximum temperature does not exceed 60℃: b) The product runs smoothly:
The adjustment handle and button should be adjustable within the specified range. 6.4.3 Performance test
The performance test of the product should be carried out after the idle running test is passed. The test medium can be replaced with water. The performance inspection items are as follows;
Productivity, bottle:
b Filling accuracy qualified rate, %:
Center bottle batch rate, %:
Positive difference qualified rate, %:
) Density:
0 Energy consumption, kw·h:
) Noise, B (A)
6.5 Reliability assessment
JB/T9085-1999
Reliability assessment can be based on the original data provided by the user. 7 Marking, packaging, transportation and storage
7.1 Each product should be marked with a nameplate in an obvious position, and the nameplate should indicate the following: a) Model and name:
b) Manufacturer's name:
Filling head number:
d Rated production volume [bottle min or hour]:
Factory number:
0 Manufacturing date-
72 Product packaging should comply with the requirements of GBF[13384. 3 Products should be treated with rust and moisture before packaging to ensure that there is no rust within 6 months under normal storage conditions after delivery.
? .4 The fo
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