JB/T 5682-1991 Test methods for complete sets of seed processing equipment
Some standard content:
Mechanical Industry Standard of the People's Republic of China
JB/T 5682-1991
Seed processing complete equipment
Test methods
Published on September 13, 1991
Implementation by the Ministry of Machinery and Electronics Industry of the People's Republic of China on July 1, 1992
Mechanical Industry Standard of the People's Republic of China
Seed processing complete equipment
Test methods
Subject content and scope of application
This standard specifies the test conditions and performance test and production test methods for seed processing complete equipment. This standard applies to seed processing complete equipment (hereinafter referred to as equipment). 2 Reference standards
GB 2772
GB2930
GB3543
GB3768
GB5748
GB6970
JB/T5683
3 Test conditions
3.1 Equipment
Test method for forest seeds
Test procedure for forage seeds
Test procedure for crop seeds
Simplified method for determination of sound power level of noise source
Dust determination method in the air of industrial premises
Test method of grain dryer
Technical conditions for complete sets of seed processing equipment
JB/T5682-1991
3.1.1 The test equipment should be installed and debugged to normal working state according to the instruction manual, and the technical characteristics of the equipment should be recorded in Table 1.3.1.2 Check the installation quality, paint quality, safety performance, etc. of the single machine and complete set of technical documents, spare parts, accessories and equipment according to JB/T5683, and record them in Table 2.
3.1.3 Run the empty car for 30 minutes, check whether there is collision and abnormal sound, whether the electrical control and valve operation are sensitive and reliable, whether the connection parts are loose, etc., and record them in Table 2.
3.1.4 The processing capacity of the equipment is adjusted at the level of ±5% of the designed production capacity. 3.2 Test materials
3.2.1 Materials for drying performance test
a. Select 1 to 3 representative seed materials within the range of seed types specified in the equipment design; b. The quantity of each test material prepared is three times the installed capacity for continuous dryers and three times the batch processing capacity for batch dryers (twice for corn cob drying); c. It is not allowed to test with germinated, moldy, artificially humidified or frozen seed materials. When testing grain crop seeds, the impurity content and moisture content unevenness should not exceed 3%. 3.2.2 Materials for other operation performance tests outside drying operationsa.
Select 1 to 5 representative seed materials within the range of seed types specified in the equipment design; b.
The quantity of each test material prepared is not less than the processing capacity of the equipment for 1.5 hours; When testing the selection and processing of grain crop seeds, the original purity should be 94%~96% and the moisture content should not exceed 16%. c.
Approved by the Ministry of Machinery and Electronics Industry on September 13, 1991 and implemented on July 1, 1992
JB/T5682-1991
3.3 The test instruments, meters and tools are shown in Appendix A (reference), and they should be calibrated and qualified before the test. 4 Performance test
4.1 Purpose
To examine whether the performance of the equipment meets the relevant standards and design requirements. 4.2 Requirements
Batch drying operation should be carried out for 3 batches for each test material (2 batches for corn cob drying); continuous drying operation and other processing operations should not be less than 1 hour for each test material under rated load. 4.3 Content and Methods
4.3.1 Drying Performance Test
4.3.1.1 Sampling
According to the provisions of Article 2.3.6.1 of GB6970, samples shall be taken from the materials before and after drying. For continuous dryers, samples shall be collected three times from the materials discharged from the machine. Each sampling shall be for 2 to 3 minutes. The interval between samples shall be no less than 5 minutes. A 2kg small sample shall be collected each time. b. 10 samples shall be collected at different positions and at different times on the cross section of the feed inlet and discharge outlet of the dryer (for fixed bed dryers, samples shall be collected at different positions on the bed surface). The amount of each sample shall be no less than 150g. c. The above samples shall be divided into average samples and quantitative samples according to GB3543, GB2930 and GB2772. 4.3.1.2 Performance measurement and index calculation. The results shall be recorded in Table 3 and Table 4 respectively. a. Moisture content (water content) and germination rate
Determine according to GB3543, GB2930, GB2772. b. Broken rate
Manually wipe out the broken seeds (seeds with a degree of flattening, breaking and incompleteness of 1/3 or more) from the purity test sample, weigh them and calculate according to formula (1) and formula (2). P.
Where: pu
Where: P
Original broken rate, %;
×100%
The amount of broken seeds in the original material test sample, g; The total amount of test sample, g.
Dry broken rate, %;
2×100%-pu
Gg—The amount of broken seeds in the dried material test sample, g. c. Rice seed cracking rate
For the samples for the above-mentioned determination of the broken rate, the cracked grains were determined according to the method in 2.3.6.3b of GB6970 and calculated according to formula (3) and formula (4).
×100%
Wherein: B
Original rice seed cracking rate, %;
Number of cracked grains in the original material determination sample, grains; (3)
Wherein: B,
Total number of grains in the determination sample, grains.
Dried rice seed cracking rate, %;
JB/T5682-1991
Number of cracked grains in the dried material determination sample, grains. d. Drying unevenness
For the samples in 4.3.1.1b, the moisture content was determined and calculated according to formula (5). N=Wmar-Wmin
Wmat--drying unevenness, %;
Wmat--the maximum moisture content in the measured sample, %; Win--the minimum moisture content in the measured sample, %. e. Drying processing capacity, drying capacity and unit heat consumption are calculated according to the method of GB6970. 4.3.2 Cleaning performance test
4.3.2.1 Sampling
a. Sampling position. Sampling should be taken at the original material feeding port, all impurity discharge ports and the main discharge port of the last process at the same time. If there is no sampling condition at a certain place, the materials discharged during the entire operation time can also be weighed and samples can be taken from them. b. Sampling time. The first sample should be taken 5~10 minutes after the operation is stable and the finished product is discharged. Samples should be taken twice every 5~10 minutes thereafter, and the sampling time should not be less than 5s each time. The amount of sample taken from the main discharge port of the last process each time should not be less than 2000g. c. Weigh all the samples collected and record them in Table 6. According to the provisions of GB3543, GB2930 and GB2772, the samples collected from the feeding port and the main discharge port of the last process are divided into two average samples and three quantitative samples. When determining the content of weed seeds that harm crops by the number of grains, the remaining samples (i.e. the remaining part of the average sample after the quantitative sample is used) should be measured separately. 4.3.2.2 Performance measurement and index calculation, the results are recorded in Table 6. a. Moisture content (water content), purity and germination rate are measured for samples before and after cleaning according to the provisions of GB3542, GB2930 and GB2772. However, when determining the germination rate, whether the samples are before or after selection, as long as they are grains of this crop, they are within the range of random sampling. Purity is calculated according to formula (6).
L×100%
Where: J—purity, %;
G—the amount of good seeds in the measured sample, g.
b. Broken rate
Note: In order to distinguish whether small seeds are waste seeds, the "specified sieve hole" should be selected. The selection of the "specified sieve hole" should be such that the weight of the grains of the crop screened accounts for about 2% of the weight of the total screened material. Determine the broken grains in each outlet according to the method in 4.3.1.2b and calculate according to formula (7). G×100%-P
Where: P——cleaning and processing broken rate, %; ZG—the total amount of broken seeds in the samples of each outlet, g(7)
ZG—the total amount of samples of each outlet, g.
c.Selection rate
JB/T5682-1991
Measure the amount of good seeds in the main discharge outlet and each outlet, as well as the amount of broken and leaked good seeds, and calculate according to formula (8). H=2G+Z
Where: H-
Selection rate, %;
Ghz——the amount of good seeds in the main discharge outlet, 9; EG
The sum of the amount of good seeds in the samples of each discharge outlet, g; MGpl
——The sum of the amount of broken and leaked good seeds, g. x100%
Or measure the amount of good seeds in the main discharge outlet and the original material feeding inlet, and calculate according to formula (9). G×100%
Where: Gu
The amount of good seeds in the sample of the original material feeding inlet, g. d. The removal rate of weed seeds that harm crops
The weed seeds that harm crops in the sample are manually removed and calculated according to formula (10). Q=(1-
Wherein: Q
Removal rate of weed seeds that harm crops, %;
)×100%
QeThe amount of weed seeds (g) or the number of grains in the quantitative sample taken from the main discharge outlet; J. —Material purity at the main discharge outlet, %;
The amount of weed seeds (g) or the number of grains in the quantitative sample of the original material: JThe purity of the original material, %.
The hourly productivity of pure working time is calculated according to formula (11). e.
—Hourly productivity of pure working time, t/h; Wherein: E.
t—Measurement time, S.
4.3.3 Threshing and seeding performance test
4.3.3.1 Sampling
Sampling shall be conducted at the seed outlet and the waste outlet according to the method in 4.3.2.1. The samples shall be weighed and recorded in Table 7. The samples at the seed outlet shall be separated into quantitative samples for cleanliness determination. 4.3.3.2 Performance determination and index calculation. The results shall be recorded in Table 7. a. Cleanliness
Determine the amount of seeds of the crop in the cleanliness determination sample and calculate it according to formula (12). J.
Where: J. —seed cleanliness, %;
G—the amount of seeds of the crop in the determination sample, g. 4
b. Threshing rate
JB/T5682-1991
Determine the amount of seeds of the crop in the waste outlet sample and calculate it according to formula (13). G
J,=G,+Ga
Wherein: J
Seed removal rate, %;www.bzxz.net
Ga—Amount of grains of the crop in the grain outlet sample during the measurement time, g; G,—Amount of grains of the crop in the residual outlet sample during the measurement time, g. c. The calculation of the crushing rate and the pure working time hourly productivity is the same as that of Article 4.3.2 of this standard. 4.3.4 Grading performance test
4.3.4.1 Sampling
Sampling is carried out at the outlets of each level according to the method of Article 4.3.2.1, and 450g of sample for measurement is separated from each sample. 4.3.4.2 Performance measurement and index calculation, the results are recorded in Table 8. a Grading pass rate
Use the standard sieve to measure the qualified grain quantity of each sample at each level and calculate it according to formula (14), x100%
Where: J Grading pass rate, %;
Gji—qualified grain quantity in the measured sample, g. G
b. The calculation of pure working time hourly productivity is the same as that in Article 4.3.2.2e. 4.3.5 Noise measurement
Measurement is carried out during the normal operation of the machine and recorded in Table 9. The required measurement locations are the electric control cabinet and the metering bagging scale. In addition, 2 to 5 locations such as the raw material feeding location, drying operation location, and threshing operation location can be selected. For each location, four points are taken at different locations 1m away from the machine or material inlet and outlet points and 1.5m away from the ground for measurement, and the logarithmic mean value is calculated according to Article 7.1 of GB3768 (if the variation range of the four-point values does not exceed 5dB (A), it can be calculated as the arithmetic mean). 4.3.6 Dust measurement
According to the requirements of GB5748, the measurement shall be carried out during the normal operation of the machine and recorded in Table 10. The required measurement locations are the metering bagging scale and the raw material feeding location. In addition, 1 to 3 other locations may be selected for measurement. The measurement points shall be selected at three different locations 1m away from the machine or material inlet and outlet and 1.5m away from the ground for measurement and the arithmetic mean shall be calculated. 4.3.7 Determination of kilowatt-hour productivity
a. Kilowatt-hour productivity of all operations
Measure the power consumption of all operations, calculate according to formula (15), and record in Table 12. Ea =
pure working time kilowatt-hour productivity, t/(kWh); where: E
D—power consumption, kW.
b. Single operation kilowatt-hour productivity
The power consumption of drying, threshing and seeding of berry vegetables is measured respectively, and calculated according to formula (15) and recorded in Table 3 and Table 7. (15)
Production test
5.1 Purpose
JB/T5682-1991
To assess the stability, reliability and economy of equipment performance. 5.2 Requirements
5.2.1 The production test time is 200h, and the batch dryer is 10 batches (4 batches for drying corn cobs). 5.2.2 The types of materials for the production test are within the range specified in the equipment design and are selected by the test unit according to actual conditions. 5.3 Test content and methods
5.3.1 During the entire test period, a designated person shall be appointed to observe and monitor the test situation, and the working hours, production volume, power consumption, troubleshooting time, causes, and wear of key components before and after the test shall be recorded in Table 11 on a daily basis. 5.3.2
Performance tests shall be conducted three times in the early, middle and late stages of the production test. The determination method is the same as that in 4.3. 5.3.3
Main economic indicators are calculated, and the results are recorded in Table 11. a. Reliability
Calculated according to formula (16).
Where: K-
Equipment reliability, %;
T—Shift operation time, h;
T,—Shift failure time, h.
b. Shift hourly productivity
Calculated according to formula (17).
Where: E—shift hourly productivity, t/h; G—shift raw material feed volume, t.
T,—shift time, h.
c. Shift kilowatt-hour productivity
Calculate according to formula (18).
Where: E product
6 Test report
E, = 4
Shift kilowatt-hour productivity, t (kW
Collate the "Summary Table of Production Test and Performance Test Measurement Data of Seed Processing Complete Equipment" (Table 12). 6.2 Test report content
Test time, location, personnel composition;
b. Introduction to basic equipment situation;
Overview of performance test and measurement data analysis;c.
d. Overview of production test and analysis of measurement data; 6
Conclusion and comments;
Appendix.
Name of complete set of equipment:
Technical and economic indicators of complete set of equipment
Models and quantity of main machines and tools of complete set of equipment
JB/T5682-1991
1 Basic technical characteristics of complete set of seed processing equipmentTable 1
Plant area:
Technical parameters of drying equipment and main supporting devicesMain technical parameters of threshing and seeding equipment
Main technical parameters of grading equipment
Number of sieve layers and pieces of screening machine, length × width of sieve piecesCleaning and processing
Main
Technical specifications of equipment
Number of socket tubes, diameter × length
Specific gravityShape of workbench, length × width
Attached figures: Processing flow chart, 3
Plane layout diagram.
Name of complete set of equipment:
Instructions for various standard equipment, total power of product factory certificate:
Formulator:
Location:
Installation and appearance quality inspection form
Technical documents,
Location:
Instructions for use of complete set of equipment and processing flow chart, 3 plane diagram, electrical diagram
Accessories, spare parts and random tools
Installation quality
Paint quality
Idle running performance
Safety performance
Inspector:
Supplier:
Inspection date:
Drying machine model:
Energy type:
Ambient temperature
Ambient relative humidity|| tt||Drying medium temperature
Exhaust temperature
Exhaust relative humidity
Hot air volume
Cold air volume
Operation start time
Operation end time
Material quantity fed into the machine
Fuel consumption
Hourly fuel consumption
Power consumption
Power consumption of electric heating element
Moisture content before drying
Germination rate before drying
Broken rate before drying
Sample receiving time
Sample receiving quantity
Moisture content after drying
Germination rate after drying
Broken rate after drying
Rice seed bursting rate before drying
Rice seed bursting rate after drying
h: min
h: min
kw (or kw
kw (or kw
Drying processing capacity (moisture % reduced to %)
Drying capacity
Unit heat consumption
Drying unevenness
Measurer:
JB/T5682—1991
Drying performance test data measurement table
Test material name:
Low calorific value of fuel:
First time
Second time
Test Test location:
Test time:
The third time
Average value
Drying machine model:
Sampling point
Drying unevenness%
Measurer:
Equipment name:
Before drying
JB/T5682-1991
Table 4 Drying unevenness measurement table
Test material name:
Test time:
Moisture content measurement value%||tt| |First time
Second time
Third time
Table 5 Data sheet of main working parts in cleaning processing performance test Test material name:
No. 1 screening machine
Screening machine sieve hole size
No. 2 screening machine
Slot size of socket cylinder
Specific gravity workbench surface mesh number
Processing process of this test
Preparer:
Location:
First sieve:
Slot cylinder:||tt ||Two-layer sieve:
Three-layer sieve:
No. 2 socket tube:
Average value
Test time:
Name of complete set of equipment:
First time
Second time
Third time
Average value
First time
Second time
Third time
Average value
First time
Second time
Third time
Average value
JB/T 5682—1991
Test material name:
Determination of post-heart material
First time
Second time
Third time
Average value
First time
Second time
Third time
Average value
Clarity sample
Table 6 Cleaning processing performance
Miscellaneous
Phosphorus seeds
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