This standard specifies the classification, requirements, test methods, inspection rules and markings, product instructions, packaging, transportation and storage of heat shrink film packaging machines. This standard applies to fully automatic heat shrink film packaging machines for shrinking bottles and cans of beer and beverages in the wine and beverage industry. The same type of heat shrink film packaging machines for shrinking various bottles, cans, boxes of daily chemicals in the daily chemical industry can be used as a reference. QB/T 2737-2005 Heat Shrink Film Packaging Machines for Wine and Beverage Machinery QB/T2737-2005 Standard download decompression password: www.bzxz.net

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Classification number, X99
Registration number: 16417-2005
Light Industry Standard of the People's Republic of China
QB/T2737-2005
Beer and beverage machinery-Shrink packer2005-07-26 Issued
National Development and Reform Commission of the People's Republic of China2006-01-01 Implementation
This standard is issued by China Light Industry Federation! : Foreword
This standard is prepared by the National Light Industry Machinery Standardization Technical Committee and is under the jurisdiction of the Beverage Machinery Technical Committee: QB/T 2737-2005
This standard is issued by! Dongguang Machinery Factory No. 2 Company, Neihai Science and Technology Co., Ltd. are responsible for drafting this standard. The responsible persons are: Shangwu, Su Shuilian, Luo Hongyuan, Xiao Yuandong. This standard is released for the first time.
1 Scope
Wine and beverage machinery heat shrink film packaging machine QB/T 27372005
This standard specifies the classification, requirements, test methods, inspection specifications and selection, product instructions, packaging, transportation and storage of heat shrink film packaging machines.
This standard is applicable to the beverage industry, the full range of shrink film packaging machines for bottled, easy-pull silicone beer, beverage shrink film packaging machines (hereinafter referred to as "products"), and the chemical industry, the shrink film packaging of various types of bottles, elastic packaging, boxed chemicals, etc. can be used as a reference.
2 Normative References
The following clauses become clauses of this standard through reference to the relevant standards. For dated references, their subsequent amendments (excluding errors) or revisions are not applicable to this standard. However, parties that reach an agreement based on this standard are encouraged to consider whether the latest versions of these documents are sufficient. All available documents of different dates shall be subject to the latest version of the applicable standard. GB2893 Safety standards GB2894 Safety standards GB/T3768-1996 Acoustic user method for determining the acoustic power of a sound source by means of a simple method for measuring the envelope of the surface GB4544 Sea bottle GB5226.1-2002 Mechanical safety Mechanical air equipment Part 1: General technical provisions GB/T6S44 Packaging materials Corrugated paper bottles GH/T 9106 Packaging containers Aluminum five-piece cans Industry product instructions GB 9969.1 GB/T 13024 Filled paperboard GB/T 1330G
GB/T13384
GB/T 13519
General technical conditions for packaging of mechanical products
Example of heat shrinkable film
QF13G9 Energy-saving (PET) soft drink bottles
3 Classification
The types of production are divided into single-channel type and effective through-channel type. 4 Requirements
4.1 Working conditions
4.1.1 The power supply voltage is 380×(1±10%)V, the frequency is 50Hz4.1.2 Shrinkage pressure is not less than 0.6MPa: the air flow rate is less than 1.2m/mim. 4.1.3 The heat shrinkable film should be 4.1.4
4.1.5 Requirements for bulk packaging: wine bottles shall comply with the provisions of GR4541, biscuits with easy-open lids shall comply with the provisions of GB/T9106 or GB/T9106, soft drink bottles (T factory) shall comply with the provisions of B186, and other packaging materials shall comply with the standards of the product. 4.16 The packaging material shall not be dusty, and its surface shall not be covered by QB/T 2737-2005
4.1. Drilling package table 4 benefits: bottle, belt inspection standard 4525am, bottle, marrow height range? 0mm~350mm. The form of the certificate is limited to the specification of the creation of the enterprise to design in the sequence. 4.2 Basic requirements
4.2.1 The production will meet the standard requirements, upgrade the support process! The standard of the sample and report document car measurement and manufacturing, 4.2.2 material specifications, external parts, purchased parts, if there is a certificate, the manufacturing, should be noted; specification inspection, including the customer's relevant month, year, not, the technical inspection department: the qualified materials 4.3 Requirements for Idle Operation Test
Before the machine is tested, the whole machine should be tested in an empty state. The following requirements should be met: the machine should run smoothly, the movements should be smooth, there should be no abnormal sound, the machine should be operated with a high pressure, and the whole machine should be able to stop the false movement, coordinate, pass the installation, and the system should be safe and reliable. The warning lights should be normal, the environment should be safe, and there should be no alarm, looseness, etc.: b) The five-point anti-vibration device should be able to:
The system should be able to pass, the light should be able to leak, the machine should be able to use the small plate, the accurate research, 4. 4 Use the energy
4.4.! The nominal productivity should reach [00%]: 4.4.2 The heating device of the product should make the temperature in the drying tunnel reach the system (200℃~5) within 0.5h. 2.4.3 The performance of the product should be accelerated within 100s and the temperature should be increased from 145℃ to 160℃. 4.4.4 The temperature of the baking box should be 160℃~220℃. Under the temperature control, the temperature range should be not too large.
44.5 The product should be heated to a certain temperature, and the temperature difference between the baking box and the production point should be 150℃. 4.4.6 After the full point is collected, the two sides should be on the packaged surface, the box should be full, the film should be solid, no new bags should be seen, and the film should shrink evenly. The packaging should be not less than 1%. 4.4.7 The micro-concentration rate of the packaging container should be 1: 0.3%. 4.4.8 The production line should be equipped with an automatic shear blade and a tension device at the end to ensure that the film can be automatically adjusted to 0.5%. When the film is not fed into the device, it should stop feeding and cutting automatically. 4.4.9 The product should be equipped with a double film modification board to change the film. 4.4.10 Disassembly to: Price bottle (thousands of sex) grab mountain small size 3W-. 4.41 The product is running without load, and the suction (level) is not T85A44.12 All traditional oil injection type slippery ... 2012 45.2 The working mechanism of the product shall have interlocking protection design. When the installation is about to fall or be stuck, the product shall be properly transmitted and reported. 4.5.3 All product transmission mechanisms, including installation devices, and material installation points, shall be fully protected and strictly set up with protective orders. In order to prevent people from entering the work area and causing danger, the dangerous operation position shall be provided with protective cases, limited or restricted by the law. Opening the protective case may cause negative test. The product installation points and special machines shall be tested. Safety bags shall be fixed and can be Damn, I can't open it, the letter has enough strength, distinctiveness, stability and tumor resistance.
45.4 The equipment should have clear signs, source donations, safety notices and other signs: full color and safety mark inspection price (2R93 and G82894 regulations
4.5.5 The outer side of the shrinkage body is wet and expensive. 45 characters.4.6 Appearance
4.1 The surface of the mark is retreated, compared with the spot, dirty and bright phenomenon, 4.6.2 The temperature of the external sonic welding control unit is not complete! It will start the phenomenon 2
QB/T 2737-2305
16.3 The paint film should be smooth and even with uniform color. There should be no obvious stains, flow and grooves. 4.7 Product performance requirements
In accordance with the installation requirements and the principle of normal operation, the basic technical time should be not less than 3000 hours for the first time;
b The whole machine should be used for +20M%.
b Test riding method
5.1 Electrical equipment safety performance test
Before the product is tested, according to CT5 226.1-200219.2~9.0, it shall be carried out according to the requirements of 4.5.1. 5.2 Idle running test
The machine shall be carried out before the performance test. The product must be low or high speed. The product shall be continuously rotated under the production capacity. The requirements in 4.3 shall be included.
5.3 Performance test
5.3.1 Temperature rise test
The temperature rises from 20℃ (room temperature rises to 200℃) for a required period of time. It shall meet the requirements in 4.4.2. 5. 3.2 Heat recovery test
The temperature is set at 160℃ on the first day. After thermal equilibrium, the temperature regulator reduces the value to 145℃. After the temperature is turned on (allowed to drop), the temperature starts to rise. The time required for the temperature to reach 160℃ is measured by the meter. It should meet the requirements of 4.43. 5. 3. 3 Thermal stability test
For the steam heavy section, the temperature is 160℃, the product is heated to a flat temperature of +1.5℃, with a resolution of 0.1℃. At each point along the channel, the base temperature is changed (measured once). The steam fluctuation range should meet the requirements of 4.4.4.
Temperature difference test
In the working temperature range of the product, the acceptable value is set at any value within the certificate. After the automatic drying device is turned on and the heating is set, the temperature is 0.5℃, and the actual temperature difference is 0.00. When measuring the temperature difference at the same point on the side of the stove, it should meet the requirements of 4.4.5:
5.3.5 Determination of production capacity
When the nominal production capacity is running.
! Factory control During the inspection, the timing is Snin: production fixed F, the normal H time is 0.5, the system will rush to pack after the film, the safety formula (1) [silk production energy, should meet the requirements of 4, the heart of the evil
in the game:
—production capacity, (
timing, air film after the purple alarm, cattle position for the package:! Test time, unit is second ()
5.3.6 Packaging award qualified source fixed
under the bull production capacity:
out! Inspection time, Xie Fanao is 5m: production delivery alone, the test time is 1 under the light of the country welcome the provisions of 4.6 and the door wave is qualified: the total number of medicines F1 standard packaging number, according to formula (2) to calculate the first gas pack qualified pot, the degree of compliance with 4.1. requirements.
QB/T 27372005
Package individual qualified, %:
Qualified package, single issue is;
Total number of packages, unit is package,
5.3.7 Determination of the damage rate of packaging equipment
Under the nominal production capacity, the test time is 1, and the total number of damages caused by product failures is counted. According to formula (3), the damage rate of packaging equipment should meet the requirements of 4.4. 7. E
Packing capacity damage rate, %:
--packaging capacity damage number, unit is bottle (or dish)--packaging capacity, unit is rack (or can): 5.3.B Sealing length test
P×100
Product nominal production capacity F: From the thirty consecutive sealed sheets, take ten sheets of detailed product information at will, check their length with a steel ruler, and calculate the length relative to the actual situation using formula (4). Difference 4, should meet the requirements of 4.4.8, -!
one length relative error, %;
the largest average estimate of ten lengths, with mm, - annual sample length value, single line work (mm) 539 Determination of power consumption
Under nominal productivity, open a medium-grade anti-covering clothing to determine the Thomas value of 05, and connect the public (5) to calculate the power consumption, which meets the requirements of 4.4.10
In the formula:
0=1000xm
, the unit is "dead time (or energy) k/1000 bottles or one detailed measurement time, the power consumption is 1000 (kw·hour); within one measurement period, the total number of containers after film formation, the unit is received (or certified). 5.3.10 Noise test
(B376R-1996 stipulates that the no-load sound level meter shall be used to measure the no-load sound level, and the requirements of 4.4.11 shall be carried out. The surface of the test piece is measured by a hexahedron with the edges aligned with the corresponding section of the benzene evaluation position. The test product is 1m high and the position of the transmitter is in accordance with the center of GB376819. The product surface is not tested. 5.3.11 Determination of the shrinkage temperature of the outer side of the heat shrink body Under the nominal production capacity, use an accurate and specially designed connection type meter to measure the outer temperature of the shrinkage position, which should meet the requirements of 155.
6 Inspection classification
8.1 Inspection classification
Product inspection is divided into factory inspection, open inspection, and purchase inspection. 8.2 Factory inspection
0.2.1 Inspection items
QB/T2737—2005
Product! Inspection: From 0 days on, the technical requirements of 4.2, 4.3, 4.4.1~4.4.6, 44.8--4.4.12, 4.5, 4.6. shall be inspected one by one. 9.2.2 Judgment rules
Production: It shall be inspected by the market, the manufacturing department, and the remaining parts shall be inspected before it can be qualified! , The product shall be accompanied by a certificate of conformity when it leaves the factory. If there are any unqualified items during the inspection, the repair factory shall be allowed to re-control. If it still fails to meet the standards after a short heat treatment, the product shall be judged as unqualified. 6.3 Type inspection
Type inspection shall be carried out when the following conditions are eliminated: New products or new products of the company! 3. Production: After the production, if the system, materials, and process have been greatly changed, which may affect the product performance: After the production, the product shall be restored to normal production: H! When the inspection results are significantly different from the inspection results of the previous inspection, the inspection can be conducted at the user's request.
6.3.1 Inspection items
If the above conditions are met, the type inspection items are conducted on all items except 4.7 in the technical requirements of this standard, and 6.3.2 Sampling
The type inspection standard sample is selected from the qualified products of the cumulative inspection standard, and the single-piece sample that has passed the above regulations is eliminated: batch size 120 units, group size; batch size 21~50 units, 2 units are delivered. 6.3.3 Judgment rules
If all items of the type inspection are qualified, they are classified as qualified. If the qualified items are re-drawn, if they are still not qualified, then the type control inspection is judged to be unqualified. 4.4.11 If the requirements of the product name and the safety requirements in 4.5.1 are not met, the product name and safety requirements in 4.5.1 shall be specified, and the product name, product instructions, packaging, transportation and storage shall not be repeated. 7.1 Labels All products shall have a fixed label in a non-visible position, and the label shall comply with the provisions of GB/T13306: The label shall include: a) model name, product name, product technical reference; b) product name, product appearance, product specification, etc. 2) product instructions, product usage, product instructions. Specifications, etc. shall comply with the provisions of B9969.1. 7.3 Packaging The packaging shall comply with the provisions of GB/T13384. Each product shipped out should be accompanied by the following technical documents: a) product instructions; ii) product marking sheet; iii) spare parts list; iv) QB/T 2737 2005; iv) transportation; and iv) packaging. The product should be stored in a well-kept indoor place and inspected. If necessary, it should be replaced with new anti-inflammation, paint and safety equipment.7. The main requirements of E
are as follows: Packaging capacity and damage rate, %:
--Number of broken packaging, the position is bottle (or plate)--packaging record, single speed is shot (or filling:. 5.3.B Sealing length test
P×100
Nominal production capacity F: From the thirty consecutive sealed sheets, take ten detailed sheets at will, check their length with a steel ruler, and calculate the relative length difference 4 by formula (4), which should meet the requirements of 4.4.8, -!
--Relative length error, %;
The largest average estimate of the ten lengths, the position is mm, -Annual sample length value, single line (mm) 539 Determination of power consumption
In nominal productivity Under the condition of 100% resistance to overburden, the Thomas value of 0.5 is measured, and the power consumption of the meter is in accordance with the requirements of 4.4.10. In the formula: 0=1000xm, the unit is "k/1000 bottles or one thousand bottles of power consumption during the measurement, the unit is kilowatt (kw·small); the total number of containers after film coating in one measurement room, the unit is received (or certified). 5.3.10 Noise test (B376R-1996 stipulates that the sound level meter is used to measure the no-load call Lu, and the requirements of 4.4.11 shall be carried out. The surface of the test is a hexahedron with a square edge and a corresponding section surface of the benzene rating position. The test product is 1m high and the position of the transmitter is in accordance with GB376. 819 Note: 4. The product surface is not tested. 5.3.11 Determination of the shrinkage outside of the heat shrink body. Under the nominal production capacity, use an accurate and specially designed contact meter to measure the temperature of the outside of the shrink pin, which should meet the requirements of 155.
6 Inspection classification
8.1 Inspection classification
Product inspection is divided into factory inspection, open inspection, purchase inspection, and factory inspection. 8.2 Factory inspection
0.2.1 Inspection items
QB/T2737—2005
Product! Inspection: 4.2, 4.3, 4.4.1~4.4.6, 44.8--4.4.12, 4.5, 4.6. Each unit according to the technical requirements of this standard 9.2.2 Qualification Inspection Judgment Rules
Product: The product shall be inspected by the municipal inspection department, and the remaining parts shall be inspected before it can be qualified! The product shall be accompanied by a certificate when it leaves the factory. If there are any unqualified items in the inspection, the repair factory shall re-control. If it still does not meet the requirements after a short heat treatment, the product shall be judged as unqualified. 6.3 Type Inspection
Type inspection shall be carried out when the following situations occur: The company's new products or product transmission products! Third, after production: If the system, materials, and process have been significantly changed, which may affect the product performance: After the product is produced, the production is resumed: H! If there is a large difference between the inspection results and the inspection results: D
E) If the original inspection is required by the original supervision agency, the type inspection can be carried out before the user.
6.3.1 Inspection items
If the above conditions are met, the type inspection items are carried out for all items except 4.7 in the technical requirements of this standard, and 6.3.2 Sampling
The type specification sample is cumulatively selected from the qualified products of the inspection specification, and the single-piece sample that has passed the above regulations is eliminated: batch size 120 units, group size 100; batch size 21~50 units, 2 units are delivered. 6.3.3 Judgment rules
If all items of the type inspection are qualified, it is classified as qualified. If the qualified items are re-drawn, if they are still not qualified, it is judged that the type inspection is not qualified. 4.4.11 If the requirements of the product name and the safety requirements in 4.5.1 are not met, the product name and safety requirements in 4.5.1 shall be specified, and the product name, product instructions, packaging, transportation and storage shall not be repeated. 7.1 Labels All products shall have a fixed label in a non-visible position, and the label shall comply with the provisions of GB/T13306: The label shall include: a) model name, product name, product technical reference; b) product name, product appearance, product specification, etc. 2) product instructions, product usage, product instructions. Specifications, etc. shall comply with the provisions of B9969.1. 7.3 Packaging The packaging shall comply with the provisions of GB/T13384. Each product shipped out should be accompanied by the following technical documents: a) product instructions; ii) product marking sheet; iii) spare parts list; iv) QB/T 2737 2005; iv) transportation; and iv) packaging. The product should be stored in a well-kept indoor place and inspected. If necessary, it should be replaced with new anti-inflammation, paint and safety equipment.7. The main requirements of E
are as follows: Packaging capacity and damage rate, %:
--Number of broken packaging, the position is bottle (or plate)--packaging record, single speed is shot (or filling:. 5.3.B Sealing length test
P×100
Nominal production capacity F: From the thirty consecutive sealed sheets, take ten detailed sheets at will, check their length with a steel ruler, and calculate the relative length difference 4 by formula (4), which should meet the requirements of 4.4.8, -!
--Relative length error, %;
The largest average estimate of the ten lengths, the position is mm, -Annual sample length value, single line (mm) 539 Determination of power consumption
In nominal productivity Under the condition of 100% resistance to overburden, the Thomas value of 0.5 is measured, and the power consumption of the meter is in accordance with the requirements of 4.4.10. In the formula: 0=1000xm, the unit is "k/1000 bottles or one thousand bottles of power consumption during the measurement, the unit is kilowatt (kw·small); the total number of containers after film coating in one measurement room, the unit is received (or certified). 5.3.10 Noise test (B376R-1996 stipulates that the sound level meter is used to measure the no-load call Lu, and the requirements of 4.4.11 shall be carried out. The surface of the test is a hexahedron with a square edge and a corresponding section surface of the benzene rating position. The test product is 1m high and the position of the transmitter is in accordance with GB376. 819 Note: 4. The product surface is not tested. 5.3.11 Determination of the shrinkage outside of the heat shrink body. Under the nominal production capacity, use an accurate and specially designed contact meter to measure the temperature of the outside of the shrink pin, which should meet the requirements of 155.
6 Inspection classification
8.1 Inspection classification
Product inspection is divided into factory inspection, open inspection, purchase inspection, and factory inspection. 8.2 Factory inspection
0.2.1 Inspection items
QB/T2737—2005
Product! Inspection: 4.2, 4.3, 4.4.1~4.4.6, 44.8--4.4.12, 4.5, 4.6. Each unit according to the technical requirements of this standard 9.2.2 Qualification Inspection Judgment Rules
Product: The product shall be inspected by the municipal inspection department, and the remaining parts shall be inspected before it can be qualified! The product shall be accompanied by a certificate when it leaves the factory. If there are any unqualified items in the inspection, the repair factory shall re-control. If it still does not meet the requirements after a short heat treatment, the product shall be judged as unqualified. 6.3 Type Inspection
Type inspection shall be carried out when the following situations occur: The company's new products or product transmission products! Third, after production: If the system, materials, and process have been significantly changed, which may affect the product performance: After the product is produced, the production is resumed: H! If there is a large difference between the inspection results and the inspection results: D
E) If the original inspection is required by the original supervision agency, the type inspection can be carried out before the user.
6.3.1 Inspection items
If the above conditions are met, the type inspection items are carried out for all items except 4.7 in the technical requirements of this standard, and 6.3.2 Sampling
The type specification sample is cumulatively selected from the qualified products of the inspection specification, and the single-piece sample that has passed the above regulations is eliminated: batch size 120 units, group size 100; batch size 21~50 units, 2 units are delivered. 6.3.3 Judgment rules
If all items of the type inspection are qualified, it is classified as qualified. If the qualified items are re-drawn, if they are still not qualified, it is judged that the type inspection is not qualified. 4.4.11 If the requirements of the product name and the safety requirements in 4.5.1 are not met, the product name and safety requirements in 4.5.1 shall be specified, and the product name, product instructions, packaging, transportation and storage shall not be repeated. 7.1 Labels All products shall have a fixed label in a non-visible position, and the label shall comply with the provisions of GB/T13306: The label shall include: a) model name, product name, product technical reference; b) product name, product appearance, product specification, etc. 2) product instructions, product usage, product instructions. Specifications, etc. shall comply with the provisions of B9969.1. 7.3 Packaging The packaging shall comply with the provisions of GB/T13384. Each product shipped out should be accompanied by the following technical documents: a) product instructions; ii) product marking sheet; iii) spare parts list; iv) QB/T 2737 2005; iv) transportation; and iv) packaging. The product should be stored in a well-kept indoor place and inspected. If necessary, it should be replaced with new anti-inflammation, paint and safety equipment.3 Packaging
Packaging should comply with the provisions of GB/T 13384. Each product shipped out should be accompanied by the following technical documents: a) product instructions; b) product labeling number; c) spare parts list; d) QB/T 2737 2005
4 Transportation
The packaging should comply with the requirements of post-production or waterway loading and transportation. The products should be stored in a well-kept indoor place, and the storage should be inspected and tested. If necessary, new anti-inhalation paint and safety equipment should be installed.3 Packaging
Packaging should comply with the provisions of GB/T 13384. Each product shipped out should be accompanied by the following technical documents: a) product instructions; b) product labeling number; c) spare parts list; d) QB/T 2737 2005
4 Transportation
The packaging should comply with the requirements of post-production or waterway loading and transportation. The products should be stored in a well-kept indoor place, and the storage should be inspected and tested. If necessary, new anti-inhalation paint and safety equipment should be installed.
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