Some standard content:
GB191542003
Of this standard, 5.6.7, 5.8.1, 5.8.2, 5.8.3, 5.8.4, 5.8.6> and h), 5.8.7), 5.11.9, 5.11.10, 5.12.25.12.4.5, 13.2, 5.13.3.5, 13.6, 5.13.7.5.13.9.5.15.5, 5.16.3, 5.17.2, 5.17.3 are mandatory, and the rest are recommended.
With the increase of high-rise buildings, the use of sealing machines is increasing! This standard is formulated in order to meet the needs of the market. This standard mainly follows the standards of relevant advanced European countries. The main technical indicators and technical requirements refer to the British Standard 6037:19S "Permanently installed access equipment for cranes", the safety requirements integrate the American Standard AN51A120.119926 "Safety conditions for the maximum period of powered cranes for maintenance of buildings", the stability requirements and test methods are in accordance with the European Standard PrEN1805, 1S96 "Access equipment for cranes used for maintenance of buildings" 3. It is also formulated in combination with the weak status of domestic chisel machine production, and this standard includes A, the appendix to the People's Tips. This standard is proposed by the Ministry of Construction of the People's Republic of China. This standard is managed by Beijing Construction Machinery Research Institute, the technical unit responsible for mechanical equipment and vehicle standards of the Ministry of Construction. The drafting units of this standard are: Building Mechanization Research Institute of China Academy of Building Research, Beijing Kaibo Machinery Technology Co., Ltd., Beijing Beidi Machinery Factory, Tongshan Shenshu Construction Machinery Co., Ltd., Dajie Xiaotian Construction Machinery Factory, Shanghai Hongkou Construction Machinery Factory. The main drafters of this standard are Hua Tuoxin, Yulan Huiye, Birenlin, Gan Jingming, and Han Huiliang. 1 Scope
National Standard of the People's Republic of China
Permancnily insialied snspended access equlpmen1CB19154—20C3
The standard specifies the meaning, classification, technical requirements, test methods, driving rules, marking, packaging, storage and acceptance, inspection, operation and maintenance of the machine
This standard is applicable to window machines for buildings or buildings, and is not applicable to automatic robots and low-speed automatic machines. ? Reference standards
The following standards contain provisions that may have been used in the past standards or will be the final text of this standard. This agreement is issued, and the versions shown are all valid. New standards will be revised. The parties using this standard should discuss the feasibility of using the new version of the following standards. GB/T37662C9 Technical conditions for liquid pressure systems (-1S04413:933) (H144-:0% type height measurement safety regulations
B/572-1959 machine type absolute investment reporting standard (e9150) 4333:1981) R/18-:998 wire strength 5240:98
GB:T133061991 sign
B19:552003
height operation supervision
JG7T 7C-:399
Microscopy of solid particles in liquids 1G/7 5--.1 1992
IG/T 55:1. *1992
JG/59il.111992
JG/r5911.12-552bzxz.net
JG/T 5011. 13 - 1552
Technical requirements for the use of components of energy-saving machinery and equipment-General technical requirements for the assembly of general equipment for construction machinery and equipment
Construction machinery and equipment
Construction machinery and equipment
Coating and installation technology requirements
Alcohol removal requirements
JG/T 5312—1992
Building machinery and equipment packaging technical specifications JG/T5032.11996 Building machinery and equipment welding technical specifications TG/T50\.2-1Se to mechanical and equipment specifications JB/T9m5.119U Starting from the use of screen wheels 3 Definitions
This standard adopts the following definitions,
3.1 Window cleaning machine peraently insta.ledsuspendelaxxe t(jr:iunen used for cleaning, maintenance, etc. of windows of buildings or structures 3.2 Wiping machine wurkir.g tradl
A device that is used to carry loads and materials. Approved by the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China in 2003-0523 and implemented in 20C3-1'-01
3.3 Trolley ro.1 trolley
GB19154—2003
Erected on a certain level of a building or structure, used to support and horizontally move the crane. 3.4 Hoist
Device used to hang the crane
3.5 Winding lifting structure winchtypcsyatcmRelying on a simple collection of ropes, it is a mechanism that drives the crane up and down. 3 Type clinbertypeykrem
A mechanism that drives the crane up and down by the power conversion of non-steel wire and electric rope pulleys. 3.7 Brake-primary
A device that can stop the crane when the power is off. 3.2 Brake-secondaryA device that can automatically brake when the speed of the product exceeds the preset speed. 3.9 Trip bar
A device that can automatically cut off the running power when the product encounters an obstacle. 3.1 Traverse trolley
A device that walks along the front of the product and transports the product. 3.11 Raks
A device installed on the first floor or facade of a building or structure to support and guide the movement of a trolley or a load carrier. 3.12 Rated load
The maximum effective weight that the crane can bear.
3.13 Test load The weight generated by the rated load of the vessel at the five-position center. 3.14 Test load The force generated by the test load 31atice31.load0 and the rated load. 3.15 Dynamic test load The force generated by the test load 125% of the rated load.
3.16 Anti-tilt system The ratio of the tilting preload moment of the crane to the maximum tilting moment. 3.17 Lifting speed Lislinxmllw-ing speed The speed at which the crane moves up and down. 3.18 Uraving speed Uraving speed The speed at which the crane moves up and down. 3.19 Variable displacement speed The speed at which the crane moves relative to the building.
3.20slewingapecd
The linear speed of the crane relative to the crane disc. 3.21workinheigh
The vertical distance between the highest point of the crane operation and the scenic spot. 3.22overload protection device: A device that can stop the crane from moving when it is overloaded. 3.23over-speed protection device: Automatically limit the speed of the crane to descend safely or slow down and stop the crane. 2
3.24 Limit device
Over-run device
CB19154—2003
A device that limits the movement of parts or equipment beyond the preset extreme position. 4 Classification
According to the installation method, it can be divided into wheel-mounted type, surface-mounted type, track-mounted type, and rod-mounted type. 4.2 Main parameters and their series
The main parameters of the multi-function machine are the rated load, main parameter series table 1. Right 1 Main effect series
Main function
4.3 Model
Feng Can series
JUu1Gu,2uU,25,3x.4K.5Jc.50G
The card of the portable window machine is composed of group, type, characteristic code, main integer code and variable integer code as shown below:
Update variant code: uppercase letter
Chinese spelling code
Main code, rated capacity, kg
Characteristic code: low shrinkage variable surface-S
Trolley variable vehicle one!
Dynamic Health Changyan-[
Model code: wheel rescue type-LZ
and hot channel type WG
hot channel type
catch rod type-CG
Group code: window cleaning machine-C
4.4 Standard reverse example
Rated load 2k roof rail variable amplitude contact machine: window cleaning machine CWGSGH13154
1) Rated actual load nkg, surface rail trolley variable amplitude contact machine: cleaning machine CWGC300GB1154
c) Rated load 250kg. Wheel load ratio dynamic variable amplitude window cleaning machine first variant product: window cleaning machine L21250AGH15154
) Rated linear capacity 150kg product support teaching road type window changing machine: window cleaning machine CU15GB19154
+) Rated vertical capacity 800, fiber optic replacement machine: window cleaning machine CG200GB19151
5 Technical requirements
5.1 Basic requirements
GB 19154—2003
5.1 The window machine should be manufactured according to the final technical documents approved by the regulations. 5.1.2 Standard parts, drawing parts, purchased parts, and outsourced parts can only be used if they have a certificate of conformity: self-made parts should be inspected and qualified before assembly. 5.1.3 The common parts of the type and model of the seal machine should be available in the mutual capital. 5.1.4 The raw materials shall have certificates of conformity and meet the requirements of product drawings and relevant industry standards. After inspection and confirmation, they shall be used in accordance with the relevant standards. 5.1.5 All parts shall be installed accurately, completely and reliably. The assembly quantity shall be in accordance with the requirements of T011.. 5.1.6 The machine can fully operate in a certain working environment: working environment: -4
) environment with no humidity (25>
) power supply self-voltage: +5% of rated voltage:
) working place gust speed is not more than 100%/destructive wind force) 1.7 The design load for protection includes the dead weight of the whole machine, the rated load and × rated load. 5.2 Relevant requirements for impact resistance
5.2.1 The object shall be able to withstand the impact of other parts and shall be approved by the master architect. 5.2.2 The hook should be installed and used in accordance with the specifications during construction. 5.2.3 The diameter of the installed base should be less than 16m. 5.2.4 In order to ensure the normal operation of the hanging tire on the surface of the building, when the working height exceeds 30m, the small-sized bone equipment should be installed at the same time (except for the mouth of the equipment with a small frame). 5.2.5 In appropriate locations of the building, the machine should be inspected and collected after the source of the theft. The seat should be safe, reliable and have convenient power supply in case of emergency. 5.3 Structural safety issues There should be sufficient connection between the machine and the falling objects. The maximum load of the building should not exceed the allowable value of the building force: 5.3.1 When the load-bearing parts are made of plastic materials, the safety factor should be calculated according to the strength of the material. The safety factor should not be less than 2. 5.3.3 When the load-bearing parts are made of non-shaped materials, the safety factor should be calculated according to the strength of the material. 5.3.4 The structural safety factor should be calculated according to formula (1): S-(d Iaff. .
午：S
General and total number
c—Material grid point (plastic material, sparse material, strength limit (non-integral material, Mla; General self-induced stress MPal
or mass generated disk force MFa;
M Load-induced stress, Ma
in:——Force frame center coefficient, expansion 131. 10: Dynamic load effect: take 121.25
5.3.5 When designing the replacement machine, the influence of speed and load should be considered: a. The basic wind pressure value that the vehicle can withstand under working condition should not be lower than the industrial heart health a (
). Under non-working condition, when the window machine is installed at a height of 60, the potential energy can be reduced by a small amount. 9151a. The basic wind pressure value is increased by 1P
The design wind pressure inside the machine is calculated by 1.5 times the basic wind pressure value. 5.4 External quality requirements
GB19154-2 0Q3
5.4.1 The quality of the movable parts shall comply with the provisions of JG/T5011.1 and JG/T5011.4. 5.4.2 The quality of the welded floor shall comply with the provisions of TG/T5082.1. 5,4,3 The net full quality shall comply with the provisions of JG/T5012.12. 5.4.4 The external surface shall be treated with end-breaks and comply with the provisions of JG/T5011.13. 5.5 Technical requirements
5.5.1 When the front mechanism of the window moving machine is in operation, it shall ensure that:) the electrical system and the operating system are normal, the action is flexible, h) The safety protection device, limit device and control components operate accurately and reliably; c) The lifting, amplitude changing, rotation and travel transmission mechanisms operate smoothly without overheating, abnormal sound or vibration. There should be no oil leakage in the moving parts.
5.5.2 The working accuracy of each mechanism shall meet the following requirements: The error shall not exceed ±5% of the design value; a) The lifting accuracy shall not exceed 20m/min!
b) The travel speed shall not exceed 15m/min;
c> The amplitude changing speed shall not exceed 20mminr
|d) The rotation speed is not more than 15/ma,
5.5.3 When the lifting machine is working under the specified rate, the operator’s ear should not make loud noises (A), and the machine exterior should not be less than 8UB (A).
5.5.4 The reliability test of the micro-window crane shall have 3 working cycles of the crane, and the working cycle shall consist of the opening and lowering of the crane, the insertion and replacement of the frame, the rotation, the movement and stopping of the trolley, etc. The working time before the first release is 0,5 (accumulated working time), and the average working time is 0.3t., and the reliability is not less than 92%.
5.6 Carriages, crawlers
5.6.1 For trolleys and crawlers on non-enclosed tracks, reliable travel position switches should be installed to ensure movement within the designed travel range. 5.6.2 Trolleys and crawlers on non-enclosed tracks should be equipped with travel limit devices, which should be able to withstand the in-and-out loads generated by the conveyor belt feeding.
5.6.3 Trolleys or crawlers can only operate under the following conditions: a) The crane is in the highest design position;
1 The relevant protective devices and mutual leading devices must be in the set positions. 5.6.4 The trolley has a positioning device. When the crane is stopped, the trolley can be securely fixed. 5.6.5 The case should not use the belt drive,
5.6.6 The flatness of the trolley should be reliable, 5.6.7 The anti-overturning coefficient of the trolley should not be less than 2. It is calculated according to formula (2): ()
6——anti-overturning coefficient
Where, s
M, ·\ anti-overturning moment, N·
M—maximum overturning moment, Vm
5.6.8 When relying on the roof to ensure stability, the efficiency should be reliable, and the total installation should be strong and flexible enough. 5.6.9 Communication equipment should be installed between the trolley (or roof) and the gondola. 5.6.10 The single-piece on the trolley should be closed, with sufficient strength and effective two-way locking device. 5.7 Hoist
5.7.1 The amplitude of the product should be independently powered. 8) For the boom lift with variable amplitude, extension and retraction limit devices shall be installed: 1 For the boom lift with variable amplitude, upper and lower limit devices shall be installed. GI19154—2003
5.7.2 When the boom lift is equipped with a double-end boom lift, the movement of the frame shall be synchronized. 5.7.3 The frame shall have sufficient strength, stability and internal and external resistance. 5.5 Belt lifting mechanism
5.8.1 Friction transmission and clutch are prohibited. 5.8.2 Each lifting point must be equipped with an independent wire rope. When one of them fails, it is ensured that the crane will not tilt or fall. 5.3 A manual lifting mechanism must be set. When or when the source fails, the operator can evacuate safely. 5.8.4 A limit protection device must be set. When the lift reaches the limit position, it can stop immediately. 5.8.5 The rope arrangement mechanism should allow the wire rope to pass safely and smoothly, and the rope should be wound around the belt. When the chain is used for transmission, the tension degree of the rope should be:
5.8.6 The requirements for the brake are as follows:
) All winch cranes must be equipped with two brakes, the main brake and the rear brake. The brake can stop the crane with a rated capacity of 12 hours and a full working length of the wire. b) The main brake seat is normally closed and can be manually applied in storage and emergency conditions: the backup brake (or overspeed protection device must be installed separately in the brake, which can stop the crane reliably within a distance of 1 meter when the brake fails.) The brake should be accurate and reliable in action and easy to check and adjust. 5.8.7. The requirements of the policy are as follows: a) The reel should be installed with a removable lock and can be rotated for 1h. For the reel that is wound around the layer, when it is in the highest position, the width of the reel should not be less than 2.5 times the diameter of the steel rope. c) The fixing device of the adjustment rope should be safe and reliable and easy to check. When the crane is lowered to the lower position, the number of safe circles of the steel wire on the rope should not be less than 3; while retaining 3 circles, it should be able to withstand 1.25 times the rated tension of the wire rope. An effective anti-friction device must be installed. When the steel wire is relaxed, the rope is pierced or the bubble breaks, the reel should stop rotating immediately! ) The steel wires are arranged evenly in the reel. When the steel wires are continuously wound in or out of the reel, the angle of deviation from the vertical plane of the reel wire should not be greater than 1. For smooth reels, the width should not be greater than 2°. If it is greater than 2°, a discharge mechanism should be installed! The minimum winding diameter of the reel is 1 times the vertical diameter of the steel wire; when the wire rope is used, it must be not less than 22 times the vertical diameter of the wire rope.
5.8, the requirements for pulleys are as follows:
) The normal diameter shall not be less than 15 times the wire rope diameter; when using electric core rope, the minimum cable diameter shall not be less than 22 times the wire rope diameter. The maximum angle of the wire rope entering or winding out of the pulley shall not be less than 11\b) The pulley depth shall not be less than 5% of the effective rope diameter; c) The pulley opening angle shall comply with the provisions of iB/T35.1: The pulley shall be equipped with a stop pin for rope release, and the distance between the pulley and the pulley shall not exceed 1% of the actual steel diameter;) The pulley bottom is flexible and the directional movement shall not exceed 1/0CC of the effective diameter. 5.9 Question on the rotation mechanism
2) The corresponding limit device shall be set according to the use requirements: b! Only when the machine is lifted to the highest position designed, the door can rotate flexibly:
5.10 Travel mechanism
a) The position of each walking wheel should be accurate, and the rotation flexibility should be measurable; h) When the machine is moving under the specified flow, the starting and braking should be smooth; c) Wheel-mounted machine should use solid wheels; When the machine is equipped with anti-lowering devices, it should be safe and reliable. 5.11 Suspension
GB19154—2003
5.11.1 Suspension has fixed safety guardrails, and the guardrails should be equipped with rubber rods. The height of the guardrail should not be less than U,8Ⅱ, and the ground part should not be less than .1Ⅱ, and the expansion capacity should be able to withstand the horizontal load of [00N]. The lower part of the guardrail should be equipped with a stopper with a height of no more than 150mm. When connected with the lower inspection door, the inner working width of the guardrail should not be less than 55.11.2. The effective area of the bottom tax should not be less than 25m/person. The bottom should be strong and have no need to take out except the drain hole. The diameter of the drain hole should not be larger than 11.5.11.3. The small door on the tire cannot be raised and should have a reliable locking device. 5.11.4 The workers on the crane should wear safety belts or other connection points. 5.11.5 The crane should be equipped with guide wheels or buffer devices. 5.11.6 When the crane is in operation on a building, its bottom should be equipped with wide-surface rubber wheels. 5.11.7 The bearings of the crane should be treated to prevent sinking. 5.11.B The total number of passengers and other items should be permanently limited in obvious places on the crane. 5.11.3 The bottom of the crane must be equipped with a protective frame. 5.11.10 The crane must be equipped with a load-bearing guard to stop the movement of the crane when working or lifting a weight exceeding the rated weight. 5.11.11 Measures to limit the tilt of the crane are as follows: 1) When the rated load moves from the inside to the outside of the crane, the tilt of the crane should be less than 156%; 2) The angle of the crane should not exceed 8% during operation; 3) The crane should be kept flat. 4) The bottom of the crane should have sufficient strength and rigidity. When it bears twice the uniform load, the crane should not experience any failure of the installation, screw failure, loose rivets, or structural damage. 5.11.13 When the crane is subjected to dynamic test load, the maximum extension value of the bottom surface should not exceed 1/GUkl of the length. 5.11.14 When the crane is subjected to uniform load and test, the stress storage at the dangerous section should not exceed the allowable stress of the material under the working state and the intended working wire rope disconnection. 5.17.15 The single-sided induction hoist shall be able to withstand the rated load of the product. 5.12 Steel wire rope
5.12.1 The steel wire rope for the window machine should be selected with high strength, anti-corrosion and good flexibility, and its performance should meet the requirements of T/TM9R. 5.12.2 The safety factor of the steel rope should not be too small, and the formula should be used for piecework: n-Se/m
Where:
Safety factor
S: Minimum breaking force of a single wire; kN;
.1. Number of standard steel wire strands;
Total load (micro-cut weight, the sum of the square generated by the steel wire when it is suspended), 5.12.3 The minimum diameter of the pin wire should be less than 6m. 5.12.4 The steel end must meet the requirements of 5.2.4 in K5:44-1994. 5.13 Electrical system
5.13.1 The three-cabinet five-wire system shall be used. The wiring shall be separated and the effective distance shall be yellow green.5.13.2 The absolute resistance of the flashlight shall not be less than 3.5M2, and the resistance of the air shall not be less than 2M0.5.13.3 The structure of the air conditioner, the metal shell and the metal sheath of the new electrical equipment shall be reliably grounded, and the grounding resistance shall not be greater than:. There must be a grounding mark at the grounding position. 5.13.4 The control buttons of the electric control box shall be accurate and clearly marked. The exposed parts shall be made of insulating materials and shall withstand the test of 50H inductance and 1250V for 1min. The safety devices of each anti-vibration structure should be accurate and reliable: the electrical control box should be safe and reliable. 5.13.5 The track-type switching machine should be equipped with a safe and reliable power supply device. 5.13.6 The effective connection between the track transmission and the sound system must be ensured. 7
GH19154—2003
5.13.7 The electrical system must be equipped with over-condensation, short-circuit, and braiding protection devices. 5.13.8 The control system in the ship and the trolley control system should be electrically connected to each other. The lifting, walking, rotation and luffing actions should be electrically connected to each other. 5.13.9 An emergency button that can cut off the main power control circuit under emergency conditions must be set. The circuit is independent of each control circuit, has an emergency function and has an obvious "emergency" mark. It cannot be automatically disconnected. 5.13.10 The trolley should be equipped with control buttons and alarms for maintenance actions. 5.13.11 The single-phase power system should have phase failure or phase disconnection protection. 5.13.12 Measures should be taken to prevent the accompanying cables from being damaged by excessive tension or other damage. 5.14 Track tracking
5.14.1 The heat transfer section should be designed to take into account the weight of each part of the machine, the radial force caused by the movement, the dynamic load and the force caused by the wind load. 5.14.2 When designing and installing the connection points and related devices of the track, the response caused by the thermal and cold shrinkage of the track due to temperature changes should be considered. The fastness of the track fixings and connecting accessories should be able to withstand 2 times the maximum human impact. 5.14.3
The track should be installed firmly and straight, the height difference of the guide rail plane at the connection should not be greater than 2um, and the interval of shrinkage should not be greater than 3mm. 5.14.4
5.14.5 The connection between the track and the pre-processed parts or pre-processed branches must be firm and must not be loose. 5.14.6
The track and the track fittings and anchors should be treated with anti-screw and anti-insulation. 5.14.7 The T-circle turning section of the track should not be stretched. Under the maximum load, the deflection between the supporting points should not exceed 1/8 of its span. 5.14.8
5.14.9 Limit blocks should be set at the starting and ending points of the train. Positioning devices should be set at the turning points and bifurcation points. 5.15 Pressurization system
The pressurization system should comply with the relevant requirements of GB/T3765. 5.15.1
5.15.2 The hydraulic system pipelines should be arranged neatly, the assembly quality should be satisfactory, and there should be no leakage in the components, pipelines and heads. There should be no abnormal pressure noise
5.15.3 The cleanliness of the pressure tank should comply with the grade specification of 19/1S in JG/T70. 5.15.4 The hydraulic device should be equipped with a full-flow or disc valve. Its rated pressure should not exceed 1.1 times the rated working pressure of the system. The rated working pressure of the system should be greater than the rated pressure of the filter pressure recorder. 5.15.5 In order to prevent the hydraulic cylinder from overspeeding or falling due to pipe rupture and leakage, a balance valve must be installed in the hydraulic system. The balance valve and hydraulic lock must be directly installed on the pressure-cutting cylinder. 5.15.6 The minimum bursting strength of the hydraulic cylinder should be at least 3 times the system design pressure. 5.15.7 There should be a limit on load and impact in the hydraulic system. 5.16 Plug and Play
5.16.1 For the lifting device that can be used to retract the lifting pole, the following requirements must be met: a) The staff can easily enter and exit the lifting pole, and the staff are not allowed to climb the wall or enter and exit from the floor guardrail; b) Wheels or a trolley should be installed to facilitate the movement of the lifting pole during the lifting operation; 3) The lifting pole should have a sufficient height to prevent the lifting pole from colliding with the building when it is retracted; 4) A positioning device should be installed between the lifting pole and the socket to prevent the lifting pole trolley from rotating; 5) The lifting pole should be protected from falling down during folding and disassembling. 6.2 For the auxiliary device of the lifting pole that can be used to retract the lifting pole, an external support should be provided to retract and release the wire. 5.6.3 The requirements for the connection parts and connections of the invoice must be met. The connection pit must be less than 3 meters high. 5.16.4 The support rod should be slightly treated with anti-rust and corrosion protection or use high-point corrosion-resistant materials. 5.1E.5 The nuts and pins should be hot-dip welded or made of stainless steel. 5.1 Lifting mechanism
5.17.1 The hoist should comply with the provisions of 5.4.3 in G:9155-2003. 9
CB 19154—2003
5.17.2 The safety lock must comply with the provisions of 5.4.5 of CB1155-2003. 5.17.3 The climbing hoisting mechanism must be equipped with a separate working steel road rope and a safety wire rope. When the working wire rope is fully effective, ensure that the sling does not fall.
5.17.4 A monitoring device shall be set.
5.17.5 When the static test load reaches 151mi, the climbing hoist shall not slip in the guide plate. The load-bearing parts shall not fail, deform or crack, and the load-bearing mechanism shall be able to work immediately. 5.18 Safety protection device
5.18.1 Any device on the operator shall not hinder the emergency escape from danger. 5.18.2 When the crane is equipped with a safety lock or a separate safety device with only a sweeping function, its function shall comply with the relevant provisions of GB19155. 6 Test method
The relevant test of the pole-type and track-type sterilizer shall be carried out in accordance with the provisions of G19155. 6.1 Test prototype
The test pole-type sterilizer shall be equipped with all the prohibited items and parts specified in the design. Its complete state shall comply with the relevant technical conditions. During the test, no parts shall be selectively adjusted or replaced.
6.2 Test conditions
) Test environment temperature: -0:.~+4C'! 1h) The wind speed during the test shall not exceed 3.3m/s
c) The power input voltage during the test shall be within the rated power supply voltage value fluctuation of 25%: d) The window machine test load is the rated load, static test and dynamic test equipment and all the required technical documents,
6.3 Test instruments and tools
6.3.1 The receivers and tools used for the test shall be used within the validity period of the qualified calibration of the measurement unit. 6.3.2 The accuracy of the test instruments and tools shall meet the following deviation ranges unless otherwise specified:) mass, force, length, time and construction difficulty - [%, b) current, voltage
c) medium sound - ±2%
d) seat - ±15
+) temperature - ±2
6.4 External gauge pressure plate inspection
For induction and daily measurement, self-observation inspection.
6.5 Insulation test
Measure the interphase insulation resistance, electrical line insulation resistance and grounding resistance of the main circuit. The test results are recorded in Appendix A. Table A2.
6.6 No-load test
The crane should be tested for no less than 3m in a travel of not less than 5m. The number of tests for each mechanism such as amplitude change, rotation and travel shall not be less than 10 times. In each process, no less than 12 times of normal braking shall be performed to observe whether there is instantaneous shifting phenomenon. The three test times and their average values and test conditions are recorded in Table A1. 6. Rated load test
The rated load is evenly distributed in the crane, including the wire rope and the electric wire rope. In a travel of not less than 5m, a no-load lowering and lowering operation test of not less than 10m is performed. The number of tests for each mechanism such as luffing, slewing, and traveling shall be no less than 13 times. In the process of each test, positive belt braking shall be performed at least once. The rotation of each mechanism shall be observed. Whether the safety protection device and the limit device are accurate or not, the average value and test situation shall be recorded in Table A1:
6.8 Load test
G19154—2003
During the period of uniform dynamic test, the wire rope weight and electric door weight shall be suspended. In the travel distance of no less than 5m, the external lowering test shall be performed at least three times. In the process of lifting and lowering, normal braking shall be performed at least once. The average value of the number of tests shall be taken and the test situation shall be recorded in Table A1.
Inspect after the test:
a) Check whether the interlocking device and the operating system of the electrical system function normally and whether the action is accurate;
c) Check whether the components of the screen are deformed, cracked, oily, loose, etc.; whether the transmission mechanism is abnormal. 6.9 Static test circuit
The suspension can withstand the test conditions. The induction steel and electrical system ports should be 15mm higher. Any slip should be measured. The test station should be included in the test condition estimation table A3.
6.10 Noise test
6.10.1 The noise test of the window machine shall be carried out in accordance with JG/T5079.2. Test times, record the test results in Table A4, 6.10.2 Background lift rupee measured image is low (6 ~ 10) AR (A), its test value should be subtracted from the background noise correction value in Table 2. If the original noise is lower than the actual noise 6d3 (A). Then the background noise correction value in Table 2
is the difference between the measured sound and the maximum noise
6.11 Safety device inspection
) According to the previous items of Table AF, inspect the various safety protection devices of the business opportunity, and record the inspection results in Table A5.b) The climbing hoist is tested according to the provisions of G since 19135. 6.12 Electric power test
at rated Under heavy oxygen working conditions, the test room is free from lifting, amplitude change, back load and fixed line residual rate of the motor, and the test is carried out once, and the test results are recorded in Table A5.
6.13 Anti-overturning test
6.13.1 Test condition T;
The load of the crane is relatively high:
The load is 2 times the rated load;
The load is 2 times the rated load; (The load should be within the range of 500°) Consider the cumulative moment of the crane, the dead weight of the wire rope and the dead weight of the electric wire rope; (The load should be less than 500°)
6.13.2 Test once, record the test result in Table A7, 6.14 Stress test of station structure
Name. 14.1 The test machine should be completed after the change of 6.~6.13 items: 6, 14.2 Raise the potential ratio to let the whole force analysis type test large, increase its dangerous stress area, through the determination of the measuring point, determine the stomach and direction of the strain gauge,
6.14.3 The test procedure is as follows
) After the load, each strain gauge should recover to the value under the load storage state. When the strain gauge shrinkage exceeds ±3.336/E (see Table 3E for elastic modulus), the cause of the deviation should be found out, and the test should be repeated after correction. When permanent deformation occurs, the test should be terminated. b) The test should be repeated for 10 seconds each time the test position is changed. 6.14.4 Test position and working conditions are as follows: GB 19154--2003 s) Stress tests should be carried out on the main parts of the seedling machine: high virtual force areas, concentrated force areas, elastic bending areas, etc. h) Rated load and dynamic test loads should be added one by one, and stress tests of not less than one time should be carried out: the test results should be recorded in A8. During the test, if the test results show that the product has not been deformed or otherwise adjusted during the test, the test should be terminated and the bottom check should be carried out. 6.14.5 The bottom force should not be greater than the allowable virtual force specified in Table 3. Table 1 Allowable stress table
Structural
Tensile strength, MPa
Strength of plastic materials, MPa
Strength of plastic materials, MPa,
Demolition stress
Extrusion positive force
According to the stress test results at the risk section, the reliability of the structure is analyzed and the design is reasonable, and a conclusion is drawn. 6.15 Reliability test
The machine should be fully tested for 6.5--t, 14 items. The test is carried out under rated load. The test conditions and operating cycles are shown in Table 1. Table 1 Reliability test distribution
Machine operating cycle number
3cic meat
Amplitude swing
Operating conditions and cycle capacity
Duration of the test, not less than 10,Descend from the upper limit to the lower diameter hole upper limit, reverse the positive belt brake once in the process of descending, return to the working range once, return left and right once, and the length is not less than 5m. The trolley travels one car length. The operator should strictly abide by the operating procedures during the test, and it is not allowed to operate in violation of the rules. If the wiper fails during the test, it should be stopped immediately for inspection and refining, and it is not allowed to operate with a fault. During the test period, it is allowed to perform routine maintenance and maintenance according to the provisions of the instruction manual. 6.15.6 The reliability evaluation index shall be calculated according to the formula (), (5) and (7): 1) The working time before the first fault MTTFF
MTTFH = t
Where: (-
The working time before the fault, h
b) The average time between failures MTBF
MTBF -X
The equivalent working time:
Where:
The number of equivalent failures within the specified retractable test time, the total value is calculated according to the formula <6) The number of times the first failure occurs in the product:
.nn.-.-.ne B?
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