HG/T 2045-1991 Quality classification of mechanical seals for kettles HG/T2045-1991 standard download decompression password: www.bzxz.net
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Chemical Industry Standard of the People's Republic of China HG/T2045--91 Quality Grading of Mechanical Seals for Kettles Published on July 6, 1991 Ministry of Chemical Industry of the People's Republic of China Implementation on January 1, 1992 Chemical Industry Standard of the People's Republic of China Quality Grading of Mechanical Seals for Kettles 1 Subject Content and Scope of Application HG/T2045--91 This standard specifies the quality grade indicators, inspection and sampling methods for mechanical seals for kettles. This standard applies to the stirring shafts of carbon steel and stainless steel reaction skewers and similar vertical stirring shaft mechanical seals. Its working parameters are as follows: the medium pressure in the sealing chamber is 1.33×10-5 (absolute pressure) ~ 2.5MPa (gauge pressure); the medium temperature in the sealing chamber is 0 ~ 80℃; the outer diameter of the stirring shaft (or sleeve) is 30 ~ 130mm; the rotation speed is not more than 500r/min; the medium is various fluids except strong oxidizing acids and high-concentration alkalis. 2 Reference standards GB1184 Shape and position tolerances Provisions for unmarked tolerances GB1239.2 Technical conditions for cold-rolled cylindrical helical compression springs GB3452.1 Dimension series and tolerances of O-rings for hydraulic and pneumatic applications HG2098 Series and main parameters of mechanical seals for use with stamps Test specifications for mechanical seals for stamps HG2099 Technical conditions for mechanical seals for kettles HG2269 3 Classification of quality characteristics by importance Quality characteristics are divided into three categories according to the principles of Table 1: key quality characteristics (Category A), main quality characteristics (Category B), and general quality characteristics (Category C). For specific classification, see Appendix A. Category of quality characteristics 4 Assessment of product quality grade Category code Classification principle Quality characteristics that seriously affect performance and life Quality characteristics that affect service life Those that are not key or main quality characteristics Degree of influence 4.1 Product quality grades are divided into three levels: superior product, first-class product and qualified product. 4.2 Products shall be disassembled and inspected in accordance with Appendix A. Grade indicators are determined according to the provisions of Table 2, Table 3, Table 4 (quality characteristics are all Class A), Table 5, and the product quality grade is determined by the lowest grade indicators achieved by the product. Approved by the Ministry of Chemical Industry of the People's Republic of China on July 6, 1991 and implemented on January 1, 1992 Shaft or sleeve diameter 20~80mm Shaft or sleeve diameter>80130mm Seal ring Medium characteristics Medium and weak corrosion Strong corrosion or volatile HG/T204591 Leakage index Wear index Table 4 Life index Note: Life index refers to the service life of mechanical seals. Based on the recent evaluation of no less than one major user. Table 5 Disassembly test corresponding grade items pass rate Excellent Key items Main items General items mm/100h Content of unqualified items should Not affect product performance After the quality grade of the product is determined, the product quality grade assessment certificate should be filled in. Its content and format are shown in Appendix B (reference). 4.3 5 Inspection method 5.1 Static pressure test and operation test are in accordance with the provisions of HG2099. 5.2 Parts inspection shall be carried out in accordance with the methods specified in relevant standards. 6 Sampling When sampling, the number of product batches shall be as specified in Table 6. However, this limit shall not apply when sampling among users or conducting surprise inspections. 6.1 Single-end mechanical seal Double-end mechanical seal Number of products in a batch 6.2 The number of product samples shall be as specified in Table 7. Test items Disassembly inspection Static pressure test, 6 Operation test 100h operation test HG/T2045-91 Number of product samples Single-end mechanical seal||t t||Product spot checkwwW.bzxz.Net Product review 6.3 When the number of product batches is less than the number of samples, all products should be tested. Product excellence Product identification Double-end mechanical seal Product spot check Product review Product excellence Product identification Testing items Hard sealing ring Soft sealing ring Stationary ring and its assembly Rotating ring and its assembly Inlaid ring and ring seat Stone ring, filled with mulberry tetrafluoroethylene HG/T2045-—91 Appendix A Testing items and requirements for disassembly of each set of products (Supplement) Testing Content Superior products Flatness of sealing end face, mm Surface roughness of sealing end face, Ra/um Flatness of sealing end face, mm (except polytetrafluoroethylene ring) Surface roughness of sealing end face, Ra/um Free height of single spring Perpendicularity of both ends of a single spring to the center lineWorking load of spring (one spring can be selected at random for measurement) Height difference in each set of multi-spring products Parallelism of sealing end face to the contact end face of auxiliary seal Surface roughness of the contact part between sealing end face and auxiliary seal, Ra/μm Dimensional tolerance of outer circle or inner hole of the contact part between sealing end face and auxiliary seal Sealing Parallelism of sealing end face to contact end face of auxiliary seal Surface roughness of contact part between sealing end face and auxiliary seal, Ra/um Dimensional tolerance of outer circle or inner hole of contact part between sealing end face and auxiliary seal Matching dimension with ring seat before embedding (spot check in semi-finished product warehouse during manufacturer inspection)Static pressure test Technical requirements First-class products ≤0.0006 ≤0.0006 ≤0.0006 Qualified products ≤0.0009 According to the provisions of GB1239 and HG2269, other shapes of springs shall be in accordance with the requirements of drawings According to GB11847 grade h (H8) According to GB11847 grade h8(H8) According to the requirements of the drawings According to the provisions of HG2269, no leakage Test items PTFE bellows PTFE sealing diagram Rubber for stationary ring and rotating ring Seal ring Transmission seat or spring seat HG/T2045-—91 Test contents Static pressure test Material characteristics and dimensional tolerances of auxiliary seals for stationary rings (rotating rings), etc.| |tt||O-type rubber seal material properties (hardness, elongation, corrosion resistance, etc.) O-type rubber seal circular cross-section diameter O-type rubber seal inner diameter Inner hole size tolerance for matching with shaft or sleeve Inner hole surface roughness for matching with shaft or sleeve, Ra/μm Residual traces and debris between processes Superior products Technical requirements First-class products Qualified products According to HG2269 regulations, no leakage, rupture or obvious deformation According to drawing requirements According to GB3452.1 Provisions According to HG2269 Manufacturer name Product name Product number Factory number Completion date Product quality Evaluation results Name of inspection unit Head of inspection team: (Opinion and signature) Approval unit: (Opinion and signature) Additional instructions: HG/T2045—91 Appendix B Product quality grade evaluation certificate (Reference) Product model Product drawing number Head of inspection unit: (Opinion and signature) This standard is proposed by China National Chemical Equipment Corporation. This standard is under the jurisdiction of the Chemical Industry Ministry's Chemical Industry Special Seals Standardization Technical Committee. This standard was drafted by the Chemical Industry Machinery Research Institute of the Chemical Industry Ministry, and the main drafters of this standard were Liu Qinglong and Liang Haibo. Month People's Republic of China Chemical Industry Standard Quality Classification of Mechanical Seals for Kettles HG/T2045-91 Editor Chemical Industry Standard Editorial Department (Standardization Research Institute of the Ministry of Chemical Industry) Ministry Code: 100013 Printing Chemical Industry Ministry's Standardization Research Institute Copyright reserved, no reproduction allowed Format 880×12301/16 Printing Sheet Word Count 11000 First Edition May 1993 First Printing May 1993 Printing Count 1-1000 Tip: This standard content only shows part of the intercepted content of the complete standard. 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