JB/T 51167-2000 Product Quality Classification of Vane-type Pneumatic Motors for Starting JB/T51167-2000 Standard Download Decompression Password: www.bzxz.net
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Mechanical Industry Standard of the People's Republic of China JB/T51167-2000 Vane-type pneumatic motor for starting Product quality classification (for internal use) Published on April 24, 2000 National Bureau of Machinery Industry Implemented on October 1, 2000 JB/T51167-2000 This standard is a revision of JB/T51167-94 "Vane-type pneumatic motor for starting product quality classification". During the revision, the product quality indicators of the original standard were modified accordingly, and the judgment indicators of Class A qualified products and first-class products in the classification of unqualified products were improved. This standard replaces JB/T51167-94 from the date of implementation. This standard is proposed and managed by the National Technical Committee for Standardization of Rock Drilling Machinery and Pneumatic Tools. The drafting unit of this standard: Yantai Petroleum Machinery Factory. The main drafters of this standard are: Liu Renxiang, Tang Fumei, Sun Wanzheng, Ding Li. This standard was first issued in May 1990 as JB/SQ137-90, and the standard number was adjusted to JB/T51167-94 in September 1994. 1 1 Scope Mechanical Industry Standard of the People's Republic of China Starting Vane Type Pneumatic Motor Product Quality Classification (Internal Use) JB/T51167-2000 Replaces JB/T51167-94 This standard specifies the technical requirements, quality grade division, quality indicators, test methods and inspection rules for starting vane type pneumatic motor products. This standard applies to the quality classification of starting vane type pneumatic motor products. 2 Cited standards The clauses contained in the following standards constitute the clauses of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised. Parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T2828——1987 GB/T5621—1999 GB/T5898—1986 JB/T35761999 JB/T4041—1994 JB/T5126—2000 JB/T7302—1994 JB/T9857—1999 3 Technical requirements Batch inspection counting sampling procedures and sampling tables (applicable to continuous batches Inspection) Rock drilling machinery and pneumatic tool performance test method Rock drilling machinery and pneumatic tools Noise measurement method Engineering method General technical conditions for rust prevention of rock drilling machinery and pneumatic tools General detection method for cleanliness of rock drilling machinery and pneumatic tools Starting vane type pneumatic motor General technical conditions for product packaging of rock drilling machinery and pneumatic tools General technical conditions for painting 3.1 In addition to complying with the provisions of JB/T5126, the quality grade of products shall be evaluated in accordance with this standard. 3.2 The quality assessment of technology-imported products shall be carried out in accordance with the requirements of the introduction and the provisions of the contract, but the product quality grade shall be evaluated in accordance with this standard. 4 Product quality grade classification Products are divided into three grades: qualified products, first-class products and superior products according to their quality level and use value. 5 Product quality indicators 5.1 Product quality indicators shall comply with the provisions of Table 1. Approved by the State Bureau of Machinery Industry on April 24, 2000 and implemented on October 1, 2000 Qualified products First-class products Superior products Qualified products First-class products Superior products Qualified products First-class products Superior products Qualified products First-class products Superior products Qualified products First-class products Superior products Qualified products First-class products Superior products Qualified products First-class products Quality product Superior product Qualified product First-class product Superior product Acceptance air pressure Maximum output power JB/T51167—2000 Table 1 Product quality indicators Speed at maximum output power The telescopic distance of the starting device of the product shall comply with the requirements of the product drawings. The assessment items of the manufacturing quality of major parts shall comply with the requirements of Table 2. Idling speed ≥3200 ≥3300 ≥3400 ≥3000 ≥3100 ≥3200 ≥3000 ≥3100 ≥3200 ≥2000 ≥2 100 ≥2200 ≥1700 ≥18 00 ≥1900 ≥2500 ≥2600 ≥2700 Table 2 Manufacturing quality indicators of main parts Part name Gas distribution plate Gas distribution plate outer circle matching size Gas distribution plate inner hole matching size Gas distribution plate length matching size Gas distribution plate outer circle coaxiality Gas distribution plate end face verticality Degree Parallelism of the end face of the gas distribution plate Assessment items Surface roughness of the matching surface of the gas distribution plate Gas consumption per unit power (s·kw) Noise (sound power level) ≤134 ≤133 ≤132 ≤134 ≤133 ≤132 ≤134||t t||≤133 ≤132 ≤134 ≤133 ≤132 ≤134 ≤133 ≤132 ≤133 ≤132 Assess according to the specific product drawings Part name JB/T51167—2000 Table 2 (end) Assessment items Rotor outer diameter size Rotor outer diameter length size Rotor shaft diameter outer diameter size (spline end or keyway end)Rotor shaft diameter outer diameter size Rotor spline outer diameter size Rotor spline width size or keyway width sizeVerticality of rotor outer diameter end face Parallelism of rotor outer diameter end face Coaxiality of rotor outer diameter||t t||Coaxiality of rotor spline outer circle Surface roughness of rotor mating surface Matching size of cylinder outer circle Cylinder length size Cylinder inner hole size Eccentricity size between cylinder inner hole and outer circle Parallelism of cylinder end face Verticality of cylinder end face Surface roughness of cylinder mating surface Product cleanliness index shall comply with the provisions of Table 3 3 Product Cleanliness Degree index Product series Cleanliness Qualified products Superior products ≤950 ≤850 ≤750 ≤1100 ≤1000 ≤900 5.5 The appearance quality of the product shall comply with the provisions of 5.5.1 and 5.5.26 ≤1200 ≤1100 ≤1000 ≤1700 ≤1600 ≤1500 ≤2200 ≤2100 ≤2000 Assessment according to the specific product design ≤1700 ≤1600 5.5.1 The appearance of the product should be flat and smooth without serious defects. The color of the surface-treated parts should be uniform without rust, spots, etc. 2 The painting of the product should comply with the provisions of JB/T9857. 5.5.2 6 The anti-rust of the product should comply with the provisions of JB/T3576 5.6 5.7 The quality of product packaging should comply with the provisions of JB/T7302. 6 Test methods The performance test of the product shall be carried out in accordance with the provisions of GB/T5621. The noise measurement of the product shall be carried out in accordance with the provisions of GB/T5898. 6.2 The cleanliness test of the product shall be carried out in accordance with the provisions of JB/T4041. 6.3 JB/T51167—2000 6.4 The telescopic distance of the product's starting device shall be inspected by visual inspection. 5 The inspection of the manufacturing quality of parts shall be carried out in accordance with the provisions of the manufacturer's process regulations. 6.5 7 Inspection rules Classification of unqualified products Any inspected item that does not meet the requirements of Chapter 5 is unqualified. According to the degree of influence on product quality and performance, product quality is divided into three categories of unqualified products: A, B, and C. See Table 4: The manufacturing quality of the main parts of the product is divided into three categories of unqualified products: A, B, and C. See Table 5 Table 4 Classification of unqualified products Classification of unqualified products Classification of unqualified products Classification of unqualified products Unqualified content The maximum output power of the product does not meet the requirements The noise of the product does not meet the requirements The gas consumption per unit power of the product does not meet the requirements The cleanliness of the product does not meet the requirements The idling speed of the product does not meet the requirements||t t||The telescopic distance of the starting device does not meet the requirements The speed at the maximum output power of the product does not meet the requirementsThe product painting quality does not meet the requirements The product anti-rust quality does not meet the requirements The product packaging quality does not meet the requirements Table 5 Classification of unqualified main parts Unqualified content The outer diameter matching size of the cylinder does not meet the requirements The length size of the cylinder does not meet the requirements The outer diameter size of the rotor does not meet the requirements The outer diameter length size of the rotor does not meet the requirements The outer diameter length size of the rotor shaft diameter does not meet the requirements The outer circle length dimension of the sub-shaft diameter does not meet the requirements (spline end or keyway end) The verticality of the outer circle end face of the rotor does not meet the requirements The outer circle matching dimension of the valve plate does not meet the requirements The inner hole matching dimension of the valve plate does not meet the requirements The length matching dimension of the valve plate does not meet the requirements The inner hole dimension of the cylinder body does not meet the requirements The parallelism of the cylinder end face does not meet the requirements The verticality of the cylinder end face does not meet the requirements Table 5 (Complete) Unqualified content Sampling plan JB/T51167—2000 The coaxiality of the outer circle of the valve plate does not meet the requirements The valve plate end The verticality of the surface does not meet the requirements. The parallelism of the valve plate end face does not meet the requirements. The surface roughness of the valve plate mating surface does not meet the requirements. The outer diameter of the rotor spline does not meet the requirements. The parallelism of the rotor outer diameter end face does not meet the requirements. The coaxiality of the rotor outer diameter does not meet the requirements. The coaxiality of the rotor spline outer diameter does not meet the requirements. The width of the rotor spline or the width of the keyway does not meet the requirements. The surface roughness of the rotor mating surface does not meet the requirements. The eccentricity between the cylinder bore and the outer circle does not meet the requirements. The surface roughness of the cylinder mating surface does not meet the requirements. 7.2.1 This standard adopts the normal inspection one-time sampling plan specified in GB/T2828. 7.2.2 Take 26~50 units of products as a batch submitted for inspection. 3Use general inspection level I. 7.2.4Sampling inspection is carried out according to the sampling plan specified in Tables 6 and 7. The AQL, Ac and Re in the sampling plan are calculated by the point method (i.e. the number of unqualified products). 5 Product sampling plan Unqualified classification Number of items Inspection level Sample code Sample size Qualified products Superior products Unqualified classification Table 7 Sampling plan for main parts Number of items Inspection level Sample code Sample size Qualified products Superior products Implementation of sampling inspection Ac, Re JB/T51167—2000 7.3.1 Sampling should be randomly selected from the finished product warehouse of the production enterprise or the user. When sampling in the finished product warehouse, the inventory should not be less than the inspection batch, and there should be complete original materials such as quality inspection and warehousing certificates. This restriction does not apply when sampling from users. 7.3.2 Inspection of parts manufacturing quality should be carried out from the parts library. 7.3.3 When assessing product quality levels, complete quality inspection records must be available. 7.4 Assessment of inspection results 7.4.1 According to the sampling plan, all samples shall be inspected. When the number of unqualified samples is less than or equal to Ac, it shall be judged as qualified; when it is greater than or equal to Re, it shall be judged as unqualified. 7.4.2 Inspections shall make qualified or unqualified judgments according to the sampling plan for each group. Only when all groups are judged to be qualified can they be finally judged to be qualified. 7.4.3 When assessing the inspection batch level, according to the sampling plan, if some items reach a higher level and some items reach a lower level after inspection, the inspection batch shall be assessed at a lower level. 7.4.4 After the inspection batch is graded, the grade of each product shall not be higher than the grade of the batch 6 Mechanical Industry Standard Starting Vane Pneumatic Motor Product Quality Grading (Internal Use) JB/T51167—2000 Published and Distributed by the Mechanical Science Research Institute Printed by the Mechanical Science Research Institute (No. 2, Shouti South Road, Beijing, Postal Code 100044)* 1/16 Printing sheet 3/4 Word count 14.000 Format 880×1230 First edition in August 2000 Print run 1-500 First printing in August 2000 Price 1500 yuan 2000-071 No. 2 Mechanical Industry Standard Service Network: http/kvwwJB.ac.cn000Z9S /4 Carry out sampling inspection according to the sampling plans specified in Tables 6 and 7. The AQL, Ac and Re in the sampling plans are calculated using the point method (i.e. the number of unqualified products). 5 Product sampling plan Unqualified classification Number of items Inspection level Sample code Sample size Qualified products Superior products Unqualified classification Table 7 Sampling plan for main parts Number of items Inspection level Sample code Sample size Qualified products Superior products Implementation of sampling inspection Ac, Re JB/T51167—2000 7.3.1 Sampling should be randomly selected from the finished product warehouse of the production enterprise or the user. When sampling in the finished product warehouse, the inventory should not be less than the inspection batch, and there should be complete original materials such as quality inspection and warehousing certificates. This restriction does not apply when sampling from users. 7.3.2 Inspection of parts manufacturing quality should be carried out from the parts library. 7.3.3 When assessing product quality levels, complete quality inspection records must be available. 7.4 Assessment of inspection results 7.4.1 According to the sampling plan, all samples shall be inspected. When the number of unqualified samples is less than or equal to Ac, it shall be judged as qualified; when it is greater than or equal to Re, it shall be judged as unqualified. 7.4.2 Inspections shall make qualified or unqualified judgments according to the sampling plan for each group. Only when all groups are judged to be qualified can they be finally judged to be qualified. 7.4.3 When assessing the inspection batch level, according to the sampling plan, if some items reach a higher level and some items reach a lower level after inspection, the inspection batch shall be assessed at a lower level. 7.4.4 After the inspection batch is graded, the grade of each product shall not be higher than the grade of the batch 6 Mechanical Industry Standard Starting Vane Pneumatic Motor Product Quality Grading (Internal Use) JB/T51167—2000 Published and Distributed by the Mechanical Science Research Institute Printed by the Mechanical Science Research Institute (No. 2, Shouti South Road, Beijing, Postal Code 100044)* 1/16 Printing sheet 3/4 Word count 14.000 Format 880×1230 First edition in August 2000 Print run 1-500 First printing in August 2000 Price 1500 yuan 2000-071 No. 2 Mechanical Industry Standard Service Network: http/kvwwJB.ac.cn000Z9S /4 Carry out sampling inspection according to the sampling plans specified in Tables 6 and 7. The AQL, Ac and Re in the sampling plans are calculated using the point method (i.e. the number of unqualified products). 5 Product sampling plan Unqualified classification Number of items Inspection level Sample code Sample size Qualified products Superior products Unqualified classification Table 7 Sampling plan for main parts Number of items Inspection level Sample code Sample size Qualified products Superior products Implementation of sampling inspection Ac, Re JB/T51167—2000 7.3.1 Sampling should be randomly selected from the finished product warehouse of the production enterprise or the user. When sampling in the finished product warehouse, the inventory should not be less than the inspection batch, and there should be complete original materials such as quality inspection and warehousing certificates. This restriction does not apply when sampling from users. 7.3.2 Inspection of parts manufacturing quality should be carried out from the parts library. 7.3.3 When assessing product quality levels, complete quality inspection records must be available. 7.4 Assessment of inspection results 7.4.1 According to the sampling plan, all samples shall be inspected. When the number of unqualified samples is less than or equal to Ac, it shall be judged as qualified; when it is greater than or equal to Re, it shall be judged as unqualified. 7.4.2 Inspections shall make qualified or unqualified judgments according to the sampling plan for each group. Only when all groups are judged to be qualified can they be finally judged to be qualified. 7.4.3 When assessing the inspection batch level, according to the sampling plan, if some items reach a higher level and some items reach a lower level after inspection, the inspection batch shall be assessed at a lower level. 7.4.4 After the inspection batch is graded, the grade of each product shall not be higher than the grade of the batch 6 Mechanical Industry Standard Starting Vane Pneumatic Motor Product Quality Grading (Internal Use) JB/T51167—2000 Published and Distributed by the Mechanical Science Research Institute Printed by the Mechanical Science Research InstituteWww.bzxZ.net (No. 2, Shouti South Road, Beijing, Postal Code 100044)* 1/16 Printing sheet 3/4 Word count 14.000 Format 880×1230 First edition in August 2000 Print run 1-500 First printing in August 2000 Price 1500 yuan 2000-071 No. 2 Mechanical Industry Standard Service Network: http/kvwwJB.ac.cn000Z9S / Tip: This standard content only shows part of the intercepted content of the complete standard. 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