This standard specifies the marking, classification, selection basis, technical requirements and test methods of chromium, nickel and zinc surface coatings for electroplating of sewing machine parts. This standard is applicable to electroplated sewing machine parts (hereinafter referred to as "plated parts") with protective and decorative metal substrates. Other coatings, plating types and (or) engineering electroplated parts should also be used as a reference. QB/T 1572-1992 General Technical Conditions for Electroplating of Sewing Machine Parts QB/T1572-1992 Standard download decompression password: www.bzxz.net
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Light Industry Industry Standard of the People's Republic of China General Technical Conditions for Electroplating of Sewing Machine Parts 1 Subject Content and Scope of Application QB/T1572—1992 This standard specifies the marking, classification, selection basis, technical requirements and test methods for the surface coatings of chromium, nickel and zinc on sewing machine parts subjected to electroplating. This standard applies to electroplated sewing machine parts (hereinafter referred to as "plated parts") with protective or decorative metal substrates. Other coatings, plating types and (or) engineering electroplated parts should also be used as a reference. 2 Referenced Standards GB/T1238 Methods for Representing Metal Coatings and Chemical Treatments GB/T 2828 Batch Inspection Count Sampling Procedure and Sampling Table (Applicable to Inspection of Continuous Batch) GB/T 2829 Periodic inspection counting sampling sequence and sampling table (applicable to the inspection of production process stability) Thickness test method of metal coating and chemical treatment layer of light industrial products Metallographic microscope method GB5929 GB5930 GB5931 GB5933 GB5934 GB5938 GB5944 Friction test method of metal coating of light industrial products Spot method Thickness test method of metal coating and chemical treatment of light industrial products Test methods Beta-ray backscattering method Method for testing the bonding strength of metal coatings on light industrial products Method for measuring the hardness of metal coatings on light industrial products Microhardness method Corrosion resistance test of metal coatings and chemically treated layers on light industrial products Neutral salt test (NSS) method Evaluation of corrosion test results of metal coatings on light industrial products GB/T4955 Measurement of thickness of metal coatings Anodic dissolution Coulometric method 3 Terms Main surface Certain surfaces on parts before and after electroplating, the coating on this surface plays a major role in the appearance and (or) performance of the parts. 4 Technical document marking regulations Technical requirements for plated parts in technical documents such as product drawings and quality standards should be clearly marked as required, and should include all or part of the following requirements: 4.1 The technical conditions of the coating should meet the requirements of the plated parts in Table 1. 4.2 When it is necessary to specify the electroplating mark, the symbols and representation methods specified in GB/T1238 shall be used uniformly, and all or part of the following contents shall be indicated in the relevant technical documents: plating method; plating characteristics; plating name and thickness; pre-plating preparation and post-plating treatment. Approved by the Ministry of Light Industry of the People's Republic of China on August 31, 1992 Implementation on April 1, 1993 4.3 Main surface of plated parts 4.4 Roughness of substrate surface (before plating) 4.5 Other requirements Classification and selection basis of plated parts 5.1 Classification of plated parts Classify according to the method specified in Table 1. 5.2 Selection shall be based on 2-1992 QB/T 1572 Select classified plated parts according to Appendix A (reference parts) of this standard and the factors that should be considered for parts. Table 1 Surface coating type Coating technical requirements 6.1 Appearance Quality requirements Class I chrome-plated parts Class I chrome-plated parts Class I chrome-plated parts Class N chrome-plated parts Class I chrome-plated inserts Class I chrome-plated inserts Class I galvanized parts Class I galvanized parts Class I galvanized parts 6.1.1 The plated parts shall be free of rust and peeling, and the main surface shall be free of obvious bubbles, spots, pinholes and burrs, and shall be smooth, flat and of basically uniform color. 6.1.2 The surface of the plated parts shall meet the requirements for the coating characteristics in the technical documents provided by the purchaser. 6.2 Roughness The surface roughness of the plated parts shall meet the requirements of Table 2. For the plated parts with forging surface processing method, the roughness is not limited by Table 2. Table 2 Classification Plated Parts Roughness R. Surface coating thickness, m Corrosion resistance Test time, h Corrosion resistance grade Classification Plated Parts 6.3 Coating thickness Roughness R. QB/T 1572- 1992 Continued Table 2 Surface coating thickness, μm Corrosion resistance Test time, h Corrosion resistance grade The surface coating thickness of the plated parts shall meet the requirements of Table 2, and the type and thickness of the bottom and middle layers shall meet the requirements specified in the technical documents provided by the purchaser. 6.4 Hardness The hardness of household sewing machines should be greater than 300HV0.1, and the hardness of industrial sewing machines should be greater than 450HV0.1.6.5 Adhesion After testing according to the method specified in Article 7.5 of this standard, there is no separation between the coating and the plated parts or between the coatings. 6.6 Corrosion resistance After testing according to the method specified in Article 7.6 of this standard, the corrosion resistance of the plated parts should not be lower than the corrosion resistance level specified in Table 2. 7 Test method 7.1 Appearance inspection Under the light of 600±200lx, the inspection distance is 300mm, and the visual judgment is made. 7.2 Roughness test One of the following methods is determined by the purchaser and the electroplating manufacturer. 7.2.1 Use the physical object or standard sample agreed by both parties within the validity period for comparative measurement. 7.2.2 Use various types of profilometers that meet the requirements to measure 8 locations on the main surface of the test piece. For test pieces with smaller main surfaces, measure at least 5 times, and take the arithmetic average. Note: When the main surface of the test piece is a stamped and embossed pattern, the concave part is not used as the test part. 7.3 Thickness test 7.3.1 Method 7.3.1.1 Coulometric method As long as the main position of the plated parts can be contacted by a steel ball with a diameter of $20mm, they can be tested with an automatic thickness gauge based on the coulometric method, and the method specified in GB/T4955 can be used. 7.3.1.2 Other methods All methods specified in GB5928~5931 can be used. 7.3.2 Preparation before testing Wipe the tested surface clean with alcohol or gasoline, and remove the passivation film according to the method specified in the instrument instructions before testing. 7.3.3 Test location Within the main surface range. 7.3.4 Thickness value The average thickness of the measured surface coating is the thickness value of the coating. 7.3.5 Result review When there is a dispute over the thickness measurement result, the Coulomb method shall be used for arbitration inspection. 7.4 Hardness test Perform according to the method specified in GB5934. 7.5 Adhesion test QB/T1572-1992 Select one of the methods specified in Table 3 according to the geometric shape and key type of the test piece, and test according to GB5933. Table 3 7.6 Anti-magnetic ability test 7.6.1 Method Wire shape Magnetic bending method, heating method Bending method, heating method Brushing method Perform according to the provisions of GB5938. 7.6.2 Spraying time The test time specified in Table 2 of this standard is the spraying time. 7.6.3 Test surface Flake Bending method, heating method Bending method, heating method Brushing method, magic rubbing method, scratching method Other shapes Heating method, filing method Heating method, filing method Brushing method, friction method The test surface is within the main surface of the plated part, but does not include the traces of the electroplating hanger. At the same time, the test is carried out within the 1mm range around the hole and the edge. The test surface area can be composed of a single or multiple plated test surfaces, and the total area is not less than 1dm. The reduced total area of the parts is tested in proportion. 7.6.4 Evaluation of corrosion resistance level After the corrosion test is completed, immediately rinse the residue of the corrosive medium with water, or carefully scrub with wet cotton (do not damage the plating layer), and evaluate the corrosion resistance level according to GB5944 and Table 4. Table 4 Number of rust points, pieces/m >4~8 >8~16 7.6.5 No rating Pit corrosion resistance level No rating when there are one or more corrosion points with an area greater than 2.5mm* penetrating the plating layer. 95 A1 Overview QB/T 1572—1992 Appendix A Category Selection Basis of Plated Partswww.bzxz.net (Reference Parts) A1.1 The diversification of sewing machine varieties has led to more types of parts appearing in different positions of various models. For the parts that need to be electroplated, their technical requirements are determined, that is, which classification of plated parts is selected. It is impossible to make separate provisions for all specific models and plated parts in the general technical conditions. Therefore, this appendix proposes the following considerations as the basis for selecting classified plated parts, and as the reference principle for selecting classified plated parts when determining the technical requirements of plated parts. Position in the whole machine, whether it is an exposed part (including common spare parts and easy-to-install and disassemble parts); a. Functional requirements; c. Working state, d. Shape and size. A1.2 After the classified plated parts selected according to the method of this appendix are considered to have improved and (or) increased technical requirements for functions and environments, the content should be noted in the relevant technical documents. A2 Example Table A1 gives an example of the applicable basis for classified plated parts for reference. Table A1 Protective and Decorative Protective Exposed parts at the head Exposed parts other than the head Non-exposed parts at any part Working state Continuous friction by sewing materials or sewing lines or regular work Parts with large shape and size, obvious main surface appearance, generally can be plated Parts with relatively small shape and size Small parts with small main surface and difficult to plate, such as thin wire, small thread, gasket-shaped parts Large shape and size, obvious appearance Small parts with small size and difficult to hang plating are not limited in shape, and the appearance is generally required to be small parts connected or fastened with Class I and Class I nickel plating. The shape is not limited. Class I and Class I chrome-plated parts. Class I chrome-plated parts. Class I chrome-plated parts. Class I chrome-plated parts. Class I plated inserts. Class IV chrome-plated parts. Class I and Class I plated inserts. Class I nickel-plated parts. Class I galvanized parts. Class I plated inserts. Class I galvanized parts. Class I plated inserts. Class I galvanized parts. Additional instructions: QB/T1572--1992. This standard is proposed by the Quality Standards Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Sewing Machine Standardization Center. This standard was drafted by Guangzhou South China Sewing Machine Industry Company. The main drafters of this standard are Wang Guangchi, Xu Wenjuan and Lu Yan. From the date of implementation of this standard, the former Ministry of Light Industry standard QB625--1975 "Technical Conditions for Electroplating of Household Sewing Machines" will be invalidated. Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.