This standard specifies the classification, technical requirements, test methods, inspection rules and marking, packaging, transportation, storage, etc. of asbestos friction pads for industrial machinery. This standard applies to dry asbestos friction pads (brake pads, brake bands, clutch facings) for industrial machinery, and also to dry asbestos friction pads for agricultural machinery. Dry non-asbestos friction pads can also be used as a reference. GB/T 11834-2000 Asbestos Friction Pads for Industrial Machinery GB/T11834-2000 Standard download decompression password: www.bzxz.net
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ICS.73.080 National Standard of the People's Republic of China GB/T11834—2000 Asbestos friction linings for industrial machines Asbestos friction linings for industrial machines2000-04~03issued implemented on 2000-06-01 issued by the State Quality and Technical Supervision Commission 050928067388 GB/T11834—2000 This standard adopts the Japanese industrial standard JISR3455:1995 "Asbestos brake linings for industrial machinery" in a non-equivalent manner, and revises GB11834-1989 "Asbestos friction linings for industrial machinery". This standard is compared with GB11834-1989, and the following important technical contents have been modified. It is clear that formal non-asbestos friction pads can also refer to this standard. The material of the friction disc of the fixed speed friction tester is changed to HT250, and the hardness is changed to 180~220HB. The friction performance test method directly refers to GB5763-1998 Automobile Brake Lining and GB/T5764-1998 Automobile Clutch Facing. ----The content of the inspection rules is newly written, and the AQL value in the appearance size inspection is changed from the original 6.5 to 4.0. 一The marking and packaging part are modified. This standard replaces GB11834-1989 from the date of implementation. This standard is proposed by the State Building Materials Industry Bureau. This standard is under the jurisdiction of Hangzhou Brake Material Factory. The drafting unit of this standard: Hangzhou Friction Material Co., Ltd. The main drafters of this standard: Chen Xinyun, Cai Renhua, Cao Hong, Jiang Shilu. This standard was first issued in November 1989. Hangzhou Brake Material Factory is entrusted with the interpretation of this standard. 1 Scope National Standard of the People's Republic of China Ashestos friction linings for industrial machines Ashestos friction linings for industrial machinesGB/T:11834—2000 Replaces GB11834—1989 This standard specifies the classification, technical requirements, test methods, inspection rules and marking, packaging, transportation, storage, etc. of asbestos friction linings for industrial machinery (hereinafter referred to as friction linings). This standard applies to dry asbestos friction linings (brake linings, brake bands, clutch facings) for industrial machinery, and also to dry asbestos friction linings for agricultural machinery. Dry non-asbestos friction linings can also be adopted by reference. 2 Referenced Standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard was published, the versions shown were valid. All standards are revised. GB/T2828- GB5763-19987 GB/T5764 3 Classification 3.1 Classification and code Revision, parties using this standard should explore the possibility of using the latest version of the following standards. Batch inspection set counting sampling procedure and sampling table (applicable to continuous batch inspection) Pneumatic brake lining (neqJISD4411: 1993) Automobile clutch facing (negJISD43111995S The classification and of friction plates shall comply with the provisions of Table 1. 3.2 Basic dimensions Ordinary soft woven products Soft molded crystal Specially processed woven products Molded or semi-molded products Semi-metal molded products 3.2.1 The basic dimensions of brake bands and brake pads are expressed in width and thickness. 3.2.2 The basic dimensions of the clutch facing are expressed in terms of outer diameter, inner diameter and thickness. 3.2.3 The basic dimension expression method of special-shaped friction plates shall be agreed upon by both parties. Approved by the State Administration of Quality and Technical Supervision on 2000-04-03 Process Characteristics By hot mill or vulcanization By semi-vulcanization By hot pressing and vulcanization Brake pad Brake band Brake pad Brake band Brake pad Brake band Brake pad Clutch pad 2000-06-01 Implementation 3.3 Product Marking GB/T 11834—2000 3.3.1 The friction plate product marking consists of the product classification code, size and this standard number. 3.3.2 Marking example a) 100mm wide, 4mm thick Class 2 brake band ZD2-100X4GB/T 11834—2000 b) 380mm outer diameter, 202mm inner diameter, 10mm thick clutch plate LP3-3-380X202X10GB/T 11834—20004 Technical requirements 4.1 Appearance 4.1.1 The surface processing and inspection of the friction plate shall be agreed upon by the supply and demand parties. 4.1.2 The friction plate surface is not allowed to have cracks, bubbles, delamination and other defects that affect the use. 4.2 Dimensions 4.2.1 The dimensional limit deviations of brake pads (bands) shall conform to the provisions of Table 2, Table 2 Basic size >30~60 >60~100 100~200 6. 3--10. 0 Limit deviation Class 1, Class 2, Class 3 No. 1 The dimensional limit deviations of clutch facing plates shall conform to the provisions of Table 3 and Table 4. Table 3 Basic dimensions of outer diameter >100~250 250---400 Basic dimensions of thickness >6 3~-10. 6 External diameter limit deviation Thickness limit deviation Class 3, No. 2 Inner diameter limit deviation Thickness difference per piece GB/T 11834-2000 4.2.3 The dimensional deviation of friction plates with unprocessed surfaces and special-shaped friction plates shall be determined by the supplier and the buyer. 4.3 Friction performance The friction coefficient () shall comply with the provisions of Table 5. Table 5 Classification Class 3 No. 1 Class 3 No. 2 Class 3 No. 3 0,30-~0.60 0.30~0. 60 0.30~0.60 0.25~0. 60 The friction coefficient range is included in μ. Specified friction coefficient to be agreed upon by both parties Test machine disc rubbing surface temperature, 0. 25 ~ 0. 60 0.25~0.60 0. 25~~0. 60 0.30-0,60 0. 20~0. 60 The allowable deviation (A) of the specified library friction coefficient shall comply with the provisions of Table 6. Table 6 3 Class 1 3 Class 2 3 Class 3 The wear rate (V) shall comply with the provisions of Table 7. V,10 'cm*/(Nm) Class 3 No. 1 Class 3 No. 2 Class 3 No. 3 Note, wear rate is not allowed to be negative value 0, 20 ~0. 60 0.20~-0.60 0,20~0,60 0.15~C. 60 Testing machine disk friction surface temperature, Testing machine disk friction surface temperature, 0. 15--0. 60 4.3.4 After the test, the test piece shall not have cracks, bulges and other defects that affect its use, and the test piece shall not have obvious scratches on the disk friction surface. 4.4 Softness Softness is applicable to Class 1 products. It can also be applied when users have softness requirements for Class 3 No. 1 products with a thickness of less than 6.3mm. After the softness test, no crack defects that affect the use of the product surface are allowed. 4.5 Bending performance The bending strength (,) and maximum strain (e) of Class 3 No. 3 products shall comply with the provisions of Table 8. 3 5 Test method Bending strength N/mm Maximum strain e, 10-3, mm/mm 5.1 Appearance quality Use visual inspection method. 5.2 Dimensions GB/T11834-2000 Allowable value The width and thickness of the brake pad (belt) and the inner and outer diameters of the clutch facing are measured with an accuracy of 0.The thickness of the clutch face plate is measured with a 0.02mm vernier caliper, and the thickness of the clutch face plate is measured with a micrometer with an accuracy of 0.01mm. The measuring tools used for measuring other dimensions shall be agreed upon by the supply and demand parties. 5.3 Friction performance Friction performance test shall be conducted in accordance with the provisions of Table 9, Class 3 No. 1 Class 3 No. 2 Class 3 No. 3 5.4 Softness performance Pressure of test piece, MPa Close to the cylinder specified in Table 10 around 180°S Thickness of product >6.3~10.0 Highest test temperature.wwW.bzxz.Net Diameter of cylinder 25 times of thickness of product 5.5 Bending performance shall be conducted in accordance with the provisions of Article 4.4 of GB/T5764-1998. 6 Inspection rules 6.1 Factory inspection items 6.1.1 Appearance inspection. 6.1.2 Dimension inspection. 6.1.3 Friction performance test, 6.1.4 Softness test (applicable to Class 1, Class 3 No. 1). 6.1.5 Bending test (applicable to Class 3 No. 3). 6.2 Batching principle Reference standard Article 5.3 of GB57631998 Article 4.3 of GB/T5764 1998 Class 3 No. 1 The actual delivery quantity of friction plates of the same material or specification is considered as one batch. When the batch is too large, it can be divided into several small batches by agreement between the supply and demand parties. 6.3 Sampling method and judgment rules GB/T11834—2000 6.3.1 The inspection of the appearance and dimensional deviation of the friction plate adopts the random sampling method, and the normal inspection one-time sampling plan is used according to GB/T2828, and the special inspection level is S-4, and the AQL value is 4.0. The sampling quantity required for different batches and the judgment of qualified batches or unqualified batches shall comply with the provisions of Table 11. 151~500 501~1200 1201~10000 Sample size 6.3.2 Performance test According to Table 12, the sample size is randomly sampled. If each sample is still qualified after the test, the batch of products is considered qualified. If any item is unqualified, double sampling is performed for re-testing. If the test result is qualified, the batch of products is considered unqualified. Purchase and storage 7.1.1 The manufacturer's name or trademark and the year and month of production are printed on the non-positive surface of the friction plate. 7.1.2 The sides of the friction plate packaging box (box or bag) shall be marked with the product name, model and specification, manufacturer name and/or trademark, address, product quantity, specified friction coefficient, inspection and packaging date and this standard number. 7.2 Packaging 7.2.1 The friction plate should be tightly and neatly packed into a clean, dry, sturdy and durable box (box or bag). 7.2.2 Each packaging box (box or bag) should be filled with friction plates of the same model and specification. 7.2.3 Each packaging box (box or bag) should be accompanied by a product certificate. 7.3 Transportation During transportation, the friction plate should not be damaged or contaminated by oil or water. 7.4 Storage The friction plate should be stored in a ventilated, dry and flat room. 5 People's Common Benefit National Standard Asbestos Friction Plate for Industrial Machinery G3/ 11834--2G0 Published by China Standards Publishing House No. 16, Guohebei Street, Fuyimenwai, Beijing Postal code: 109043 Tel: 68522112 Zhongyuan Standard Publishing House Suzaodao Jiguang Printed by Xinhua Bookstore Beijing Distribution Office Distribution Service Xinhua Bookstore Sold Copyright Exclusive Reproduction Not Allowed Printing 883×1230:/16 Printing Sheet 3/4 Number 11 thousand words 20:00-8 First Edition 2000 50,000 First Printing Printing Quantity 1: 1509 Book Number: 15566: 1-16842 Production 8.0 yuan Standard H 415 Tip: This standard content only shows part of the intercepted content of the complete standard. 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