This standard specifies the product classification, requirements, test methods, inspection rules, marking, transportation and storage of plastic cans for dangerous goods. This standard applies to plastic cans containing dangerous goods, with polyethylene or polypropylene as the main raw material and a maximum volume of no more than 60L (hereinafter referred to as dangerous plastic cans). GB 19160-2008 Packaging Containers Plastic Cans for Dangerous Goods GB19160-2008 Standard Download Decompression Password: www.bzxz.net
This standard specifies the product classification, requirements, test methods, inspection rules, marking, transportation and storage of plastic cans for dangerous goods. This standard applies to plastic cans containing dangerous goods, with polyethylene or polypropylene as the main raw material and a maximum volume of no more than 60L.
Chapter 5 and 8.1 of this standard are mandatory, and the rest are recommended.
This standard replaces GB19160-2003 "Packaging Containers Plastic Cans for Dangerous Goods".
Compared with GB19160-2003, the main changes of this standard are as follows:
---The capacity is redefined to be consistent with the "Recommendations and Model Regulations on the Transport of Dangerous Goods";
---The graphics of the original standard are confusing, and the new standard removes the graphics and adds the definition of plastic cans;
---Avoids specific dimensions;
---The single ring load test is removed from the inspection content;
---The inspection content adds a stacking test at a temperature of not less than 40 ℃ for 28 days;
---The load calculation of the stacking test removes the requirement of taking integers;
---The stacking test distinguishes and further clarifies the packaging of solids and liquids.
This standard is proposed and managed by the National Technical Committee for Standardization of Dangerous Chemicals Management (SAC/TC251).
The responsible drafting unit of this standard: Sinochem Chemical Standardization Research Institute.
Participating drafting organizations of this standard: Foshan Nanhai Dongxing Plastic Can Co., Ltd., Changzhou Entry-Exit Inspection and Quarantine Bureau, Changzhou Plastic Factory Co., Ltd., Baoji Qinchuan Future Plastic Machinery Co., Ltd.
Main drafters of this standard: Wang Xiaobing, Zhou Wei, Luo Yizi, Wang Rong, Xiao Ling, Zhu Yihua, Tan Guanglin, Mei Jian, Zhang Junxi.
This standard was first issued in 2003.
The clauses in the following documents become clauses of this standard through reference in this standard. For any dated referenced document, all subsequent amendments (excluding errata) or revisions are not applicable to this standard. However, parties to an agreement based on this standard are encouraged to study whether the latest versions of these documents can be used. For any undated referenced document, the latest version shall apply to this standard.
GB/T2828.1 Sampling procedures for inspection by attributes Part 1: Sampling plan for batch inspection based on acceptance quality limit (AQL) (GB/T2828.1-2003, ISO2859-1:1999, IDT)
GB/T4857.3 Basic tests for packaging and transport packages Part 3: Static load stacking test method (GB/T4857.3-
2008, ISO2234:2000, IDT)
GB/T4857.5 Drop test method for packaging and transport packages (GB/T4857.5-1992, eqvISO2248:1985)
GB/T17344 Airtightness test method for packaging containers
GB19270.1 General rules for safety inspection of dangerous goods packaging for water transport
GB19270.2 Safety inspection of dangerous goods packaging for water transport Performance inspection
United Nations "Recommendations on the Transport of Dangerous Goods Model Regulations" (14th revised edition)

ICS55.140; 13.300
National Standard of the People's Republic of China
GB19160-2008
Replaces GB19160-2003
Packing containers
Plastic jerrican for packages of dangerous goods
Packing containers--Plastic jerrican for packages of dangerous goodsPublished on 2008-09-18
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of ChinaStandardization Administration of the People's Republic of China
Implemented on 2009-09-01
Chapter 5 and 8.1 of this standard are mandatory, and the rest are recommended. This standard replaces GB19160-2003 "Packing containers-Plastic jerrican for packages of dangerous goods". Compared with GB19160-2003, the main changes of this standard are as follows: the capacity is redefined to be consistent with the "Recommendations and Model Regulations on the Transport of Dangerous Goods"; the graphics of the original standard are confusing, and the new standard removes the graphics and adds the definition of plastic cans; avoids specific dimensions; the single ring load test is removed from the inspection content: the inspection content adds a stacking test at a temperature of not less than 40°C for 28 days; the load calculation of the stacking test removes the "rounding" provision; the stacking test distinguishes and further clarifies the packaging of solids and liquids. This standard is proposed and managed by the National Technical Committee for Standardization of Dangerous Chemicals Management (SAC/TC251). The responsible drafting unit of this standard is: Sinochem Chemical Standardization Research Institute. GB19160-2008
The participating drafting units of this standard are: Foshan Nanhai Dongxing Plastic Can Co., Ltd., Changzhou Entry-Exit Inspection and Quarantine Bureau, Changzhou Plastic Factory Co., Ltd., Baoji Qinchuan Future Plastic Machinery Co., Ltd. The main drafters of this standard are: Wang Xiaobing, Zhou Wei, Luo Yizi, Wang Rong, Xiao Ling, Zhu Yihua, Tan Guanglin, Mei Jian, Zhang Junxi. This standard was first issued in 2003.
1 Scope
Packaging Containers Plastic Cans for Dangerous Goods Packaging
GB19160—2008
This standard specifies the product classification, requirements, test methods, inspection rules, marking, transportation and storage of plastic cans for dangerous goods. This standard applies to plastic cans (hereinafter referred to as dangerous plastic cans) containing dangerous goods with polyethylene or polypropylene as the main raw material and a maximum volume of no more than 60L.
2 Normative References
The clauses in the following documents become the clauses of this standard through reference in this standard. For all dated referenced documents, all subsequent amendments (excluding errata) or revisions are not applicable to this standard. However, parties to an agreement based on this standard are encouraged to study whether the latest versions of these documents can be used. For any undated referenced documents, the latest version shall apply to this standard GB/T2828.1 Sampling inspection procedures for attributes Part 1: Sampling plan for batch inspection based on acceptance quality limit (AQL) (GB/T2828.1—2003, ISO2859-1:1999, IDT) GB/T4857.3 Packaging and transport packages: Basic tests Part 3: Static load stacking test method (GB/T4857.32008, ISO2234:2000, IDT)
GB/T4857. 5 Packaging and transport package drop test method (GB/T4857.51992.eqvISO2248:1985) GB/T17344 Packaging Package airtightness test method GB19270.1 General safety specification for inspection of dangerous goods packaging for water transport GB19270.2 Safety specification for inspection of dangerous goods packaging for water transport Performance test United Nations "Recommendations on the Transport of Dangerous Goods Model Regulations" (14th revised edition) 3 Terms and definitions
The terms and definitions established in GB19270.1 and the following terms and definitions apply to this standard. 3.1
Plastic jerrican
Packaging made of plastic with a rectangular or polygonal cross section. 4 Product classification
4.1 Classification
Classify the types of dangerous goods that can be contained according to the requirements of GB19270.1, see Table 1. Table 1
Classification code
4.2 Structure
I packaging
II packaging
III packaging
4.2.1 Hazardous plastic tanks are divided into open and closed types. The ones with a filling diameter greater than 70mm are open types, and the ones with a filling diameter not greater than 70mm are closed types.
4.2.2 The handles are divided into integral type, installation type and end handle type. 4.2.3 The tank mouth can be threaded or other structures, and the cover should be suitable; when the threaded structure is adopted, it should be tightened for more than one turn. 1
GB19160—2008
5 Requirements
5.1 Dimension deviation
5.1.1 Capacity deviation: The full load capacity should not be greater than 5% of the nominal capacity. 5.1.2
The deviation between the actual size and the design size of the tank body shall comply with the provisions of Table 2. Table 2
Specification/L
Dimension deviation/mm
5.2 Appearance requirements
The appearance structure of the hazardous plastic tank should ensure stable stacking during transportation and storage, and comply with the provisions of Table 3. Table 3
Bubble diameter/
8 per 100cm2 surface.
5.3 Performance requirements
Black impurities
Length\/
No
No
No liquid accumulation
No impact
5.3.1 For the first use of hazardous plastic tanks intended to hold liquids, a compatibility test of more than six months shall be carried out in accordance with the requirements of GB19270,2. 5.3.2
The performance test requirements shall comply with the provisions of Table 4 and Table 5. When the substance to be loaded is solid or liquid with a relative density not exceeding 1.2, the drop height shall comply with the requirements of Table 4: When the substance to be loaded is liquid with a relative density (d) exceeding 1.2, the drop height shall comply with the requirements of Table 5. Table 4
Airtightness test/kPa
Hydraulic test/kPa
Stacking load/kg
Drop height/m
Packing category
Drop height
6 Test methodbzxZ.net
6.1 Structural dimensions and appearance
Packaging group I
Closed cans
See the formula in 6.4.3
Packaging group II
6.1.1 Structural dimensions: Use a general measuring tool with a precision of 0.5 mm to test, and it shall comply with the provisions of Table 2. Open can
Type III packaging
6.1.2 Appearance inspection: Use a vernier caliper with an accuracy of 0.02mm to measure bubbles and black impurities; the sticky handle test uses the method of filling the sample with water to check whether the handle maintains circulation and liquid accumulation; the rest of the items are visually inspected under natural light. 2
6.2 Airtightness test
6.2.1 Number of test samples
Three test samples are taken for each design model.
6.2.2 Special preparation of test samples before testing Replace the closure device with a vent with a similar closure device without a vent, or block the vent. 6.2.3 Test equipment
According to the requirements of GB/T17344.
6.2.4 Test method
GB19160—2008
The sample including its closure is placed under the water surface for 5 minutes, and internal air pressure is applied at the same time. The air pressure (gauge pressure) applied is shown in Table 4. The box method should not affect the test results. Other methods with at least equal effectiveness may also be used. 6.2.5 Criteria for passing the test
All samples should be leak-free.
6.3 Hydraulic test
6.3.1 Number of test samples
Three test samples are taken for each design model.
6.3.2 Special preparation of containers before testing
Replace the closure with vents with similar closures without vents, or block the vents. 6.3.3 Test equipment
Hydraulic dangerous goods packaging testing machine or other test equipment that achieves the same effect. 6.3.4 Test method and test pressure
Fill the tank with water, connect the pressure gauge to the pressure pump, and fix it on the tank mouth through the connecting parts. Pressurize the tank and after reaching the test pressure specified in Table 4: maintain the pressure for 30 minutes. The method of supporting the container should not invalidate the test results. The test pressure should be applied continuously and evenly.
Criteria for passing the test
All samples should be leak-free.
6.4 Stacking test
6.4.1 Number of test samples
Take 3 test samples for each design model.
6.4.2 Test equipment
According to the requirements of GB/T4857.3.
6.4.3 Test method and stacking load
Apply a load on the top surface of the test sample, the mass of which is equivalent to the total mass of the same number of packages that may be stacked on it during transportation. If the relative density of the liquid in the test sample is different from that of the liquid to be transported, the load should be calculated according to the latter. The minimum stacking height including the test sample should be 3m. When the intended material is liquid, it should be subjected to a 28d stacking test at a temperature not lower than 40℃. When the intended material is solid, it should be stacked at room temperature for 24h. The calculation of the stacking load is shown in the following formula:
Where:
P—load applied, in kilograms (kg); H—stacking height (not less than 3m), in meters (m); h—height of a single package, in meters (m); M—gross weight of a single package, in kilograms (kg). 3
GB19160—2008
6.4.4 Criteria for passing the test
The test sample shall not leak, and the test sample shall not be damaged in a way that may affect the safety of transportation, or deformed in a way that may reduce its strength or cause unstable stacking of the package. The sample shall be cooled to ambient temperature before making a judgment. 6.5 Drop test
6.5.1 Number of test samples and drop direction
Take 6 test samples for each design model:
First drop (using 3 samples, each sample is dropped once): The sample shall hit the impact plate obliquely with the convex edge; Second drop (using another 3 samples, each sample is dropped once): The sample shall hit the impact plate with the weakest part that has not been tested in the first drop, such as the closure device or the seam line. 6.5.2 Special preparation of samples
Before the drop test, the temperature of the test sample and its contents shall be reduced to -18°C or lower. The test liquid shall remain in liquid state. Antifreeze may be added if necessary.
6.5.3 Test equipment
Comply with the requirements for test equipment in GB/T4857.5. The freezer (box) shall be able to meet the requirements of 6.5.2. 6.5.4 Drop height
Drop at the height specified in Table 4 or Table 5. 6.5.5 Criteria for passing the test
6.5.5.1 Samples containing liquids shall not leak after the internal and external pressures reach equilibrium. 6.5.5.2 Samples containing solids shall be dropped and hit the impact plate with their upper end face. If all the contents remain in the sample, even if the closure device is no longer sieve-proof, the test sample passes the test. 6.5.5.3 When the closure device is impacted, there is a small amount of discharge, but there is no further leakage, and the sample is still considered qualified. 7 Inspection rules
7.1 Factory inspection
7.1.1 Products delivered should be inspected in batches. Each delivery batch of the same specification and the same formula is a batch. 7.1.2 Inspect in accordance with the provisions of the airtight test in 5.1.5.2 and 5.3. The normal inspection one-time sampling plan of GB/T2828.1 is adopted, and its inspection level is the special inspection level S-2 (11-2). The qualified quality level is 4.0 (AQI=4.0). The number of samples and the number of qualified judgments are shown in Table 6.
Batch range
1~1200
1201 and above
7.2 Type inspection
Number of samples
Normal single sampling II.-2AQI.=4.0
Number of qualified judgments
7.2.1 The technical requirements 5.3 specified in this standard are type inspection items. 7.2.2 Type inspection conditions
Type inspection should be carried out in the production of plastic cans for packaging of dangerous goods when one of the following situations occurs: a) Trial determination and identification of new products put into production or conversion of old products; b)
After formal production, if there are major changes in structure, materials, and processes that may affect product performance: During normal production, once a quarter;
When the product is resumed after a long period of suspension: e)
When the factory inspection results are significantly different from the previous type inspection results! Number of unqualified judgments
f) The national quality supervision agency proposes to conduct type inspection. 7.3 Judgment rules
GB19160—2008
7.3.1 Judgment rules for factory inspection: Inspect each item according to the requirements of this standard. If one item fails, the sample is judged to be unqualified. When the number of unqualified items is greater than or equal to the number of unqualified items specified in Table 6, the batch of products is judged to be unqualified. 7.3.2 Judgment rules for type inspection:
When conducting each inspection in 5.3, if one sample fails, the item is unqualified. If one unqualified item is considered unqualified for the batch, 7.3.3 The hazardous plastic cans in the unqualified batch will be eliminated and submitted for inspection again, and the strictness will remain unchanged. If it is still unqualified, it will be judged as a defective product. 8 Marking, transportation and storage
8.1 Each hazardous plastic can should be marked with the dangerous goods packaging mark in accordance with the United Nations "Recommendations on the Transport of Dangerous Goods Model Regulations" and GB19270.1.
8.2 Each batch of hazardous plastic cans should have a certificate of conformity and be accompanied by instructions. 8.3 Avoid falling and collision with hard and sharp objects during transportation. 8.4 Hazardous plastic cans should be stored under a tent and avoid exposure to the sun. The filling temperature is below 60℃ and the storage temperature is below 40℃. The storage shelf life of hazardous plastic cans is 2 years from the date of production.
GB19160-2008
People's Republic of China
National Standard
Packaging Containers Plastic Cans for Dangerous Goods Packaging
GB19160--2008
Published and Distributed by China Standards Press
No. 16, Sanlihebei Street, Fuxingmenwai, Beijing
Postal Code: 100045
Website spc.net.cn
Tel: 68523946
6 8517548
Printed by Qinhuangdao Printing Factory of China Standard Press Distributed by Xinhua Bookstores in various places
Format 880×12301/16
: Printing sheet 0.75 Word count 10,000 words
First edition in January 2009 First printing in January 2009 Book number: 155066·1-35212
If there is any printing error, the distribution center of our company will replace it. Copyright infringement will be investigated
Report telephone: (010) 685335333 When the closure device is impacted, there is a small amount of discharge, but there is no further leakage, and the sample is still considered qualified. 7 Inspection rules
7.1 Factory inspection
7.1.1 Products delivered should be inspected in batches. Each delivery batch of the same specification and the same formula is a batch. 7.1.2 Inspect according to the provisions of the airtight test in 5.1.5.2 and 5.3. The normal inspection one-time sampling plan of GB/T2828.1 is adopted, and its inspection level is the special inspection level S-2 (11-2). The qualified quality level is 4.0 (AQI=4.0). The number of samples and the number of qualified judgments are shown in Table 6.
Batch range
1~1200
1201 and above
7.2 Type inspection
Number of samples
Normal single sampling II.-2AQI.=4.0
Number of qualified judgments
7.2.1 The technical requirements 5.3 specified in this standard are type inspection items. 7.2.2 Type inspection conditions
Type inspection should be carried out in the production of plastic cans for packaging of dangerous goods when one of the following situations occurs: a) Trial determination and identification of new products put into production or conversion of old products; b)
After formal production, if there are major changes in structure, materials, and processes that may affect product performance: During normal production, once a quarter;
When the product is resumed after a long period of suspension: e)
When the factory inspection results are significantly different from the previous type inspection results! Number of unqualified judgments
f) The national quality supervision agency proposes to conduct type inspection. 7.3 Judgment rules
GB19160—2008
7.3.1 Judgment rules for factory inspection: Inspect each item according to the requirements of this standard. If one item fails, the sample is judged to be unqualified. When the number of unqualified items is greater than or equal to the number of unqualified items specified in Table 6, the batch of products is judged to be unqualified. 7.3.2 Judgment rules for type inspection:
When conducting each inspection in 5.3, if one sample fails, the item is unqualified. If one unqualified item is considered unqualified for the batch, 7.3.3 The hazardous plastic cans in the unqualified batch will be eliminated and submitted for inspection again, and the strictness will remain unchanged. If it is still unqualified, it will be judged as a defective product. 8 Marking, transportation and storage
8.1 Each hazardous plastic can should be marked with the dangerous goods packaging mark in accordance with the United Nations "Recommendations on the Transport of Dangerous Goods Model Regulations" and GB19270.1.
8.2 Each batch of hazardous plastic cans should have a certificate of conformity and be accompanied by instructions. 8.3 Avoid falling and collision with hard and sharp objects during transportation. 8.4 Hazardous plastic cans should be stored under a tent and avoid exposure to the sun. The filling temperature is below 60℃ and the storage temperature is below 40℃. The storage shelf life of hazardous plastic cans is 2 years from the date of production.
GB19160-2008
People's Republic of China
National Standard
Packaging Containers Plastic Cans for Dangerous Goods Packaging
GB19160--2008
Published and Distributed by China Standards Press
No. 16, Sanlihebei Street, Fuxingmenwai, Beijing
Postal Code: 100045
Website spc.net.cn
Tel: 68523946
6 8517548
Printed by Qinhuangdao Printing Factory of China Standard Press Distributed by Xinhua Bookstores in various places
Format 880×12301/16
: Printing sheet 0.75 Word count 10,000 words
First edition in January 2009 First printing in January 2009 Book number: 155066·1-35212
If there is any printing error, the distribution center of our company will replace it. Copyright infringement will be investigated
Report telephone: (010) 685335333 When the closure device is impacted, there is a small amount of discharge, but there is no further leakage, and the sample is still considered qualified. 7 Inspection rules
7.1 Factory inspection
7.1.1 Products delivered should be inspected in batches. Each delivery batch of the same specification and the same formula is a batch. 7.1.2 Inspect according to the provisions of the airtight test in 5.1.5.2 and 5.3. The normal inspection one-time sampling plan of GB/T2828.1 is adopted, and its inspection level is the special inspection level S-2 (11-2). The qualified quality level is 4.0 (AQI=4.0). The number of samples and the number of qualified judgments are shown in Table 6.
Batch range
1~1200
1201 and above
7.2 Type inspection
Number of samples
Normal single sampling II.-2AQI.=4.0
Number of qualified judgments
7.2.1 The technical requirements 5.3 specified in this standard are type inspection items. 7.2.2 Type inspection conditions
Type inspection should be carried out in the production of plastic cans for packaging of dangerous goods when one of the following situations occurs: a) Trial determination and identification of new products put into production or conversion of old products; b)
After formal production, if there are major changes in structure, materials, and processes that may affect product performance: During normal production, once a quarter;
When the product is resumed after a long period of suspension: e)
When the factory inspection results are significantly different from the previous type inspection results! Number of unqualified judgments
f) The national quality supervision agency proposes to conduct type inspection. 7.3 Judgment rules
GB19160—2008
7.3.1 Judgment rules for factory inspection: Inspect each item according to the requirements of this standard. If one item fails, the sample is judged to be unqualified. When the number of unqualified items is greater than or equal to the number of unqualified items specified in Table 6, the batch of products is judged to be unqualified. 7.3.2 Judgment rules for type inspection:
When conducting each inspection in 5.3, if one sample fails, the item is unqualified. If one unqualified item is considered unqualified for the batch, 7.3.3 The hazardous plastic cans in the unqualified batch will be eliminated and submitted for inspection again, and the strictness will remain unchanged. If it is still unqualified, it will be judged as a defective product. 8 Marking, transportation and storage
8.1 Each hazardous plastic can should be marked with the dangerous goods packaging mark in accordance with the United Nations "Recommendations on the Transport of Dangerous Goods Model Regulations" and GB19270.1.
8.2 Each batch of hazardous plastic cans should have a certificate of conformity and be accompanied by instructions. 8.3 Avoid falling and collision with hard and sharp objects during transportation. 8.4 Hazardous plastic cans should be stored under a tent and avoid exposure to the sun. The filling temperature is below 60℃ and the storage temperature is below 40℃. The storage shelf life of hazardous plastic cans is 2 years from the date of production.
GB19160-2008
People's Republic of China
National Standard
Packaging Containers Plastic Cans for Dangerous Goods Packaging
GB19160--2008
Published and Distributed by China Standards Press
No. 16, Sanlihebei Street, Fuxingmenwai, Beijing
Postal Code: 100045
Website spc.net.cn
Tel: 68523946
6 8517548
Printed by Qinhuangdao Printing Factory of China Standard Press Distributed by Xinhua Bookstores in various places
Format 880×12301/16
: Printing sheet 0.75 Word count 10,000 words
First edition in January 2009 First printing in January 2009 Book number: 155066·1-35212
If there is any printing error, the distribution center of our company will replace it. Copyright infringement will be investigated
Report telephone: (010) 68533533
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