SY/T 0460-2000 Specification for construction and acceptance of natural gas purification equipment and pipeline installation projects
Some standard content:
Petroleum and Natural Gas Industry Standard of the People's Republic of China Specification for application and acceptance of equipment and pipeline installation engineering in natural gas purifying plant SY/T 0460 2000 Edited by: Sichuan Petroleum Administration Bureau Oil and Gas Field Construction Engineering Corporation Approved by: State Petroleum and Chemical Industry Bureau Petroleum Industry Press 2000 Beijing Acceptance and storage of process equipment, machinery, skids, valves, materials and pipe fittings 2.1 General provisions Acceptance and storage of process equipment and machinery Acceptance and storage of valves, materials and pipe fittings Acceptance and storage of skids 3 Equipment: General provisions for skid installation Acceptance and treatment of foundation Equipment. Skid in place. Alignment and leveling…·3.2
Anchor bolts, washers and primary grouting
4Tower installation
Tower installation
4.2Tower internals installation
Machine installation
Heat exchanger installation
6.1Shell and tube heat exchanger installation
6.2Air-cooled heat exchanger installation
Industrial furnace, reactor installation and lining.
Industrial furnace, reactor installation|| tt||7.2 Industrial furnace lining
7.3 Reactor lining
Installation of flare, tail gas smoke and tower
Installation of drum type sulfur flake machine
Installation of process pipeline
General provisions
10.2 Installation of buried pipeline
10.3 Installation of overhead pipeline
Installation of sulfur steam jacket pipeline (referred to as jacketed pipe)11
Welding and non-destructive testing||t t||Heat treatment
Pressure test and tightness test
System purging and cleaning
13.2 Pressure test and tightness test
14 Trial operation
Completion acceptance
Appendix A Reference formula for non-shrinkage cement mortar and micro-expansion concrete Appendix B Recommended formula for ordinary concrete
Explanation of standard words and terms
Appendix Explanation of clauses of the construction and acceptance specifications for natural gas purification equipment and pipeline installation projects
Document of the State Administration of Petroleum and Chemical Industry
Guo Shihua Zhengfa (2000) No. 110
Notice on the approval of 44 oil and gas industry standards including "Onshore Oil Industry Safety Terminology"
China National Petroleum Corporation:
The draft of 44 oil and gas industry standards including "Onshore Oil Industry Safety Terminology" submitted by your company for approval has been approved by our bureau and is now published. The name and number of the standard are:
Recommended standard
SY/T 6455-2000
SY/T 0032-2000
SY/T 0069-2000
SY/T 0321--2000
SY/T 0460---2000
Safety terms for onshore petroleum industry
Technical standard for AC drainage protection of buried steel pipelines (replacing SYJ 32---88)
Design specification for crude oil stability
(replacing SYT0069-92)
Technical standard for cement mortar lining of steel pipelines
Specification for construction and acceptance of equipment and pipeline installation engineering of natural gas purification equipment
(replacing SY 406093）
SY/F5053.1--2000 BOP and control device BOP (replaces SY 5053.1-92)
SY/T 53312000
SY/r 5355-2000
SYT 53662000
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SYI 5426--2000
SYT 5539-2000
SY/T 5579-2000
SY/F 5613-2000
SY/T 5806--2000
SYT 59272000
SYT 59342000
SY/T 59382000
SY/T 6051—2000
Petroleum seismic exploration interpretation map
(Replace SYrT 5331--94)
Technical requirements for reservoir geological characteristics description Carbonate buried hill reservoir part
(Replace SY/T 5355—91)
Technical requirements for coring data of oilfield development wells
(Replace SYT5366—89)
Classification method of carbonate reservoirs
(Replace SY/T5388--91)
Method for determination and classification of rock drillability
(Replace SY5426—91)
Quality evaluation method of oil well pipe products
(Replace SYT5539-—92)
Method for fine description of clastic oil and gas reservoirs
(Replace SY^T5579-93)
Test method for physical and chemical properties of shale
(Replace SY/T 5613—93)
Oil and gas layer code
(Replace SY5806—93)
Petroleum geophysical global positioning system (GPS) measurement specification (Replace SYT 5927—94)
Drilling compliance inspection of seismic exploration structural results (Replace SY^T 5934-94)
Geological layer calibration of ground reflection layer
(Replace SYT5938—94)bzxz.net
Technical specification for data acquisition of two-dimensional seismic exploration in mountainous areas (Replace SYT 6051—1994)
SY/T 6052--2000
SY/T 6054--2000
SY/T 6102—2000
SY/T 6177—2000
SY/T 6434--2000
SY/r 6435—2000
SY/T 6436—2000
SY/T 64372000
SY/T 64402000
SY/T 6441—2000
SY/T 6445—2000
SY/T 6458—2000
SY/T 64592000
SY/T 6460—2000
SY/T 64612000
SY/T 75492000
SY/T 75502000
Mandatory Standard
Technical Specification for Field Processing of Seismic Exploration Data Replaces SYT 6052-1994
Technical Specification for Seismic Exploration Data Acquisition in Land-Water Interchange Zone Replaces SY/I 6054--94)
Contents and requirements of dynamic blue test data for steam injection development of heavy oil reservoirs (replaces SYT6102-94)Economic evaluation method for natural gas reservoir development plan (replaces SY/6177-1995]
Methods for physical property analysis of fluids in natural gas reservoirs
Methods for physical property analysis of flammable crude oil
Technical requirements for the preparation of natural gas development plans
Sampling methods and quality requirements for rock samples used in development experimentsR24 Inspection items and technical regulations for shallow seismographsAcceptance procedures for seismic exploration data processing resultsTerminology for common defects in oil pipes
Guidelines for restricted space entry of oil tankers for the petroleum industrySafety and health plan for contractors
Basic classification of flammable and combustible liquids
Recommended practices for installation and operation of wet steam generatorsDetermination of crude oil viscosity-temperature curveRotational viscometer methodMethod for determining wax, colloid and asphaltene content in crude oilSY 0322---2000
SY 0402---2000
SY 04702000
SY 64422000
SY 6443—2000
SY 64442000
SY 64562000
SY 6457-2000
Standard for quality inspection and assessment of petroleum construction projects Natural gas purification plant construction projects
Specification for construction and acceptance of process pipeline projects within petroleum and natural gas stations (replacing SYJ4002--90)
Specification for construction and acceptance of petroleum and natural gas pipeline crossing projects (replacing SY4070-93)
Specification for classification and assessment of petroleum drilling derricks
Safety regulations for fracturing and acidizing operations
Safety regulations for petroleum engineering construction
Safety regulations for sour natural gas gathering stations Safety regulations for sour natural gas pipelines
The above standards shall be implemented from October 1, 2000. Guohao Petroleum and Chemical Industry
March 31, 2000
This standard is revised by Sichuan Petroleum Administration Bureau Oil and Gas Field Construction Engineering Corporation on the "Natural Gas Purification Equipment and Pipeline Installation Engineering Construction and Acceptance Specification" SY406093 in accordance with the requirements of China National Petroleum Corporation (98) Zhongyou Jijianzi No. 33.
In this revision, the technical content of the relevant national and petroleum and natural gas industry standards was referred to, and some construction data of the natural gas purification plant project of the construction unit was collected. The technical content of the original standard was revised and supplemented, and the opinions of relevant units and experts were widely solicited through letter review and joint review, striving to achieve advanced technology and reasonable economic development: to ensure the safety and quality of engineering construction. After repeated revisions, this standard was finally reviewed and finalized by the Petroleum Engineering Construction Professional Standardization Committee and relevant units.
The main contents of this standard include: General: Equipment, material and pipe fittings collection and storage: Equipment, skids, towers, machines, heat exchangers, industrial furnaces, reactors, special supporting equipment, process pipeline installation: welding and non-destructive testing: heat treatment: pressure resistance and rigidity test: equipment operation and change acceptance, etc. This standard will replace SY4060--93 from the date of entry into force. This standard is proposed by China National Petroleum Corporation. This standard is under the jurisdiction of the Petroleum Engineering Construction Professional Standardization Committee. The main drafters of this standard are Deng Huayou and Yan Keqin ...
1.0.2This standard applies to the installation, construction and acceptance of process equipment and process pipelines for new, rebuilt and expanded projects of industrial production units (including skid-mounted units) such as natural gas desulfurization, dehydration, dealcoholization, acid gas concentration, sulfur recovery, tail gas treatment, sulfur molding, etc. with a design pressure less than 10.0MPa.
1.0.3If there is any inconsistency between this standard and the design requirements, the design requirements shall be followed. If the design drawings need to be modified, the design unit shall agree and go through written procedures. 1.0.4Construction units engaged in the installation of natural gas purification equipment projects shall have the corresponding "Pressure Vessel Site Installation Permit" and "Pressure Pipeline Installation Permit". 1.0.5Occupational health, safety, environmental protection and standard measurement of natural gas purification equipment project construction shall be implemented in accordance with the current national laws, decrees, policies and regulations. 2 Acceptance and storage of process equipment, machines, skids, valves, materials, and pipe fittings
2.1 General provisions
2.1.1 The supplier of pressure vessels in natural gas purification devices must have the corresponding pressure vessel manufacturing qualifications: The supplier of pipelines, pipe fittings, valves, flanges, compensators and other products should be a manufacturer that has made safety certification to the labor department at or above the provincial level or the prefecture (city) level labor administrative department authorized by the provincial labor administrative department. 21.2 During the inspection and acceptance of equipment and machines: check the arrival list (packing list and drawings), check the parts, accessories, auxiliary materials and technical documents, make inspection and acceptance records, visas, and deliver them to the installation unit when the equipment is handed over. The construction unit shall keep the technical documents properly and hand them over to the construction unit upon completion acceptance. 2.1.3 Valves, materials and pipe fittings handed over to the construction unit should go through the handover procedures after acceptance.
2.1.4 The materials and pipe fittings delivered should have product certificates and quality certificates. 2.1.5 After the skid arrives, the installation unit should inspect it, and the construction and supervision installation units should count it according to the design drawings and the delivery list with the vehicle, and make inspection and counting records, visas, and handle the handover.
2.1.6 The flange material should meet the design requirements and relevant standards, and have a factory inspection certificate.
2.1.7 The dimensions of foreign flanges and pipe fittings should be inspected according to the standards specified by the owner. The inspection should be carried out according to the standards specified in the order contract. When the owner believes that the valve needs to be inspected, it should be inspected according to the standards specified by the owner.
2.2 Acceptance and storage of process equipment and machinery 2.2.1 The process equipment must have the accompanying technical documents, and the equipment must have a nameplate. The pressure-penetrating fan shall comply with the requirements of Article 10.10.12
and Article 10, 10.2 of "Steel Pressure Vessels" GB150-1998, and the atmospheric pressure equipment shall comply with the requirements of Article 15.2.6.1 and Article 15.2.6.2 of "Steel Welded Atmospheric Pressure Vessels" JB/T4735--97. 2.2.2 Acceptance and inspection of process equipment shall be carried out in accordance with the general assembly drawings and relevant standards. 2.2.3 The process equipment shall not have obvious overall or partial deformation, and shall be placed stably and supported securely.
The allowable deviation of the main geometric dimensions of the process equipment shall comply with the requirements of Table 2.2.4 2.2.4
Table 2.2.4 Allowable deviation of the main geometric dimensions of process equipment (mm) No.
Inspection item
Roundness of the fracture of segmented equipment
8,≤20
Breakage error of segmented equipment
Straightness
20≤8,≤50
H≤=20× 103
20 × 10< H≤
30 × 103
Allowable deviation
not more than 25
and not more than 20
≤0.002H
and not more than: 20
≤0.001H
1D-Inner diameter of equipment: H-Length of equipment; 8-Thickness of equipment steel; 2The straightness detection of equipment is carried out on the horizontal and vertical planes passing through the center line: 3The misalignment of the equipment fracture can be obtained by measuring the circumference of the equipment fracture. Inspection method
Inspect with ruler
Inspect with steel ruler
Pull $0.5mm
Inspect with fine steel wire
2.2.5 The allowable deviation of the opening position of the process equipment along the circumference is not more than 3mm, the allowable deviation of the diameter of the base ring, the center of the anchor bolt hole, the chord length of two adjacent bolt holes and the chord length of any two bolt holes are not more than 2mm, and the position of the anchor bolt hole along the circumference is not more than 2mm.
2.2.6 There shall be no sharp mechanical scratches and severe wear on the surface of the process equipment, otherwise it shall be processed by the manufacturer, and the processing shall comply with the requirements of Article 10.2.1 of GB150-1998.
2,2.7 After the arrival of the process equipment that has been heat treated as a whole at the manufacturer, the parts and pre-welded parts that should have been welded before the heat treatment should be checked: the parts and pre-welded parts should be complete and firm, and the placement size should meet the design drawing requirements. 2.2.8 The openings of the process equipment should be sealed and intact, and there should be no debris and water inside the equipment: the flange sealing surface should not have radial scratches and rust, and the short pipe thread should not have serious rust.
2.2.9 After acceptance, protective measures should be taken for the equipment and its parts, and anti-corrosion grease should be applied to the connected parts. Fragile parts should be handled with care, and it is strictly forbidden to pile heavy objects on vulnerable parts.
2.2.10 The storage and preservation of process equipment should be determined according to the type, importance, climate conditions, environmental conditions, storage requirements and storage time of the equipment. 2.2.11. The inspection and acceptance of the machine should include the following contents: 1. The machine should be unpacked and inspected upon arrival. The quantity and specifications should meet the requirements of the design drawings: check the random tools and technical documents, and the vulnerable spare parts should be consistent with the packing list.
2. The machine should have the following technical documents and materials: 1) Packing list
2) Factory certificate:
3) Machine installation and operating instructions;
4) General assembly drawing
3. Check whether the parts are damaged and the degree of damage during transportation, whether there is rust when the machine is running, and whether the machine is smooth. 4. Check whether the motor is damp and whether there are foreign objects inside the motor. 5. Check the bottom size of the machine, the diameter and position of the anchor bolts, and check them with the design basic drawings. Otherwise, they should be handled in time. 2.212 After inspection, the machines and equipment that are not installed temporarily should be reinstalled, and appropriate protective measures should be taken and properly stored. Accessories and spare parts should be numbered and stored in the warehouse. 2.3 Acceptance and storage of valves, materials and pipe fittings 2.3.1
The construction unit should conduct an appearance inspection of the valve, and the appearance quality should meet the following requirements:
1 The bolts and parts of the valve should be complete and of consistent specifications; 410 The storage and preservation of process equipment should be determined according to the type, importance, climate conditions, environmental conditions, storage requirements and storage time of the equipment. 2.2.11. The inspection and acceptance of the machine should include the following contents: 1. The machine should be unpacked and inspected upon arrival. The quantity and specifications should meet the requirements of the design drawings: check the random tools and technical documents, and the vulnerable spare parts should be consistent with the packing list.
2 The machine should have the following technical documents and information: 1) Packing list
2) Factory certificate:
3) Machine installation and operating instructions;
4) General assembly drawing
3 Check whether the parts are damaged and the degree of damage during transportation, whether there is rust when the machine is running, and whether the machine is smooth. 4 Check whether the motor is damp and whether there are foreign objects inside the motor. 5 Check the bottom size of the machine, the diameter and position of the anchor bolts, and check them with the design basic drawings. Otherwise, they should be handled in time. 2.212 After inspection, the machines and equipment that are not installed temporarily should be reinstalled, and appropriate protective measures should be taken and properly stored. Accessories and spare parts should be numbered and stored in the warehouse. 2.3 Acceptance and storage of valves, materials and pipe fittings 2.3.1
The construction unit should conduct an appearance inspection of the valve, and the appearance quality should meet the following requirements:
1 The bolts and parts of the valve should be complete and of consistent specifications; 410 The storage and preservation of process equipment should be determined according to the type, importance, climate conditions, environmental conditions, storage requirements and storage time of the equipment. 2.2.11. The inspection and acceptance of the machine should include the following contents: 1. The machine should be unpacked and inspected upon arrival. The quantity and specifications should meet the requirements of the design drawings: check the random tools and technical documents, and the vulnerable spare parts should be consistent with the packing list.
2 The machine should have the following technical documents and information: 1) Packing list
2) Factory certificate:
3) Machine installation and operating instructions;
4) General assembly drawing
3 Check whether the parts are damaged and the degree of damage during transportation, whether there is rust when the machine is running, and whether the machine is smooth. 4 Check whether the motor is damp and whether there are foreign objects inside the motor. 5 Check the bottom size of the machine, the diameter and position of the anchor bolts, and check them with the design basic drawings. Otherwise, they should be handled in time. 2.212 After inspection, the machines and equipment that are not installed temporarily should be reinstalled, and appropriate protective measures should be taken and properly stored. Accessories and spare parts should be numbered and stored in the warehouse. 2.3 Acceptance and storage of valves, materials and pipe fittings 2.3.1
The construction unit should conduct an appearance inspection of the valve, and the appearance quality should meet the following requirements:
1 The bolts and parts of the valve should be complete and of consistent specifications; 4
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