Some standard content:
[CS 25. . 11
Machinery Industry Standard of the People's Republic of China
JB/T10162-1999
Solenoid for AC Dry Valve
1999-10-08 Issued
National Bureau of Machinery Industry Issued
2000-03-01 Implementation
JB 10162-1999
Small standard specifies the relevant contents of AC dry valve solenoid, which conforms to the current national standards and industry standards in terms of product specifications, technical requirements, test methods, inspection rules, marking, packaging, transportation and storage, and is more specific and more operable. This standard was proposed and submitted by the Machine Tool Electric Research Institute. The originating unit of this standard: Ziyang Machinery Electric Co., Ltd. The main originators of this standard: Lai, Feng.
Machinery Industry Standard of the People's Republic of China
Solenoid for AC Dry Valve
[/T10162-1 No. 99
This standard specifies the type, structure, technical requirements, test methods and inspection conditions of AC dry valve solenoids. This standard is applicable to AC dry valve solenoids (hereinafter referred to as solenoids) used for electric valve control in a single-push 50Hz, 380V control circuit
2 Referenced Standards
The provisions contained in the following standards are generally cited in this standard and constitute the meaning of this standard. When this standard is published, the versions shown are all valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T2423.41993
GB/T2828—1987
G8T2H0.18—992
GB/E4207—1984
GB/T 4942.2—1993
GB/T14048.1—1993
JR/T5244—199[
3 Terms and symbols
Basic environmental test procedures for electrical products: Alternating hot test force stepping batch inspection counting sampling procedures and sampling tables (applicable to inspection of continuous batches) Electrical terms Low-voltage electrical appliances
Determination method of comparative tracking index and surface leakage inductance index of insulating materials under humid conditions Protection grade of low-voltage electrical enclosure
General system of low-voltage switchgear and controlgear
Electromagnet for liquid network
The terms and symbols of this standard conform to GB/ T2900.18 and JB/T5244. 4 Type, basic parameters and dimensions
4.1 Structural type
The electromagnetic inlay is armored screw type, with a protective shell, without a position device, 4.2 Model and its meaning
Hardware code
With signal light, without X, without signal mark
With plug, without C, free lead
Specification code
Section number
Electromagnet
Approved by Guohao Machinery Industry Bureau on October 8, 1999, implemented on March 1, 2000
4.3 Coil voltage level
AC: 50Hz, 110 V.220V, 380V.
4.4 Basic varieties and parameters
JB/T 10162—t999
Basic varieties and parameters of electromagnets shall comply with the provisions of Table 1. Table 1 Basic varieties and parameterswwW.bzxz.Net
MFII-4
MF11-7
Original suction force
4.5 Overall dimensions and installation dimensions
Specified travel error
Full stroke
The overall dimensions and installation dimensions of the electromagnet shall comply with the provisions of Figure 1 and Table 2. a) Guide structure
Figure 1 Overall dimensions and installation dimensions
The maximum operating frequency when the power-on waiting rate is 60%
b) Plug-in structure
ME3107
MF11-3
MFIL-4
JB/T10162-1999
Table 2 Dimensions and installation
! The outer dimensions of the seat are not included, and the adjacent dimensions are H
46 ± 0.2
2 The depth of the low expansion piece is controlled by the factory drawing size: the standard value is ±0.2mm. Requirements
5. Working conditions and installation parts
5. 1. 1 Air source temperature
) The upper limit of the ambient air temperature shall not exceed +0; b) The average value of the ambient air humidity for 24h shall not exceed -35;) The lower limit of the ambient air humidity shall not be lower than -59
5. 1. 2 Altitude
The altitude of the installation site shall not exceed 2000m.
5. 1. 3 Atmospheric system
10 ± 0.2
68 ± 0.2
40 ± 0.2
48 ± 0.2
50 ± 0.2
68 ± 0.2
The relative humidity of the atmosphere shall not exceed 50% when the weekly air temperature is 140°C. A higher relative humidity is allowed under low humidity conditions. The average relative humidity of the wettest month is 90%. The average minimum temperature of the falling month is +25°C. The condensation on the product surface due to temperature changes shall be taken into consideration.
5.1.4 Pollution level
The pollution level of the electromagnet is "Pollution level 2\5. 1. 5 Installation parts
a) Can be installed in any direction (when the micro-movement, the suction of the electromagnet should include the weight of the armature); should be installed in a place without significant shaking and impact vibration; ) In a medium with light explosion danger, and the medium does not have enough gas and dust (including conductive dust) that can corrode other metals and destroy the insulation; d) In a place where there is no rain to invade the installation;
e" The installation category of the electromagnet is "Installation Category" 5. 1. 61. System
) Long-term working system;
b) Intermittent periodic system.
B197-1999
5.1.? The allowable voltage fluctuation range of the electromagnet is 85%~110%. 5.2 Structural requirements. 3. Electrical clearance. The minimum electrical clearance of the electromagnet is 3mm. 5.2.2 Creepage distance. The minimum creepage distance of the electromagnet shall comply with the requirements of Table 3. The creepage distance shall be determined by the absolute voltage. >63 -125
>123250
25(--400
Regarding the classification of insulation material groups, they can be divided into the following four groups according to their CTI values: Insulating material group T: CTI600
Insulating material group: 600>CTI400
Insulating material group: 400>CTI=175
Insulating material group B: 175>CT1=1005.2.3 Shell protection grade
The protection level of the electromagnet housing must be P55
5.2.4 After the electromagnet is assembled, the armature should be able to slide flexibly. 5.2.5 Requirements
All ferrous metal parts of the electromagnet, except the working pole and high-frequency friction parts of the magnetic system, must have anti-corrosion measures. The working pole surface of the magnetic system should be clean and coated with anti-rust grease. The whole material should be smooth and free of cracks, and there should be no cracks or breaks in the lead-out load. 5.3 Performance requirements
5.3.1 Electrical properties
The electric drill shall be able to withstand the 1-minute power frequency withstand test of the test voltage values listed in 4 without any shock or flashover. Table 41 Power frequency withstand voltage
Specified insulation resistance
>60-300
>3-660
Power frequency withstand voltage test voltage value must have a current value
5. 3. 2 Multiplication force
JB/T10162-E999
The drop force of the seven-avoidance titanium shall not be greater than 1% of the rated suction force. 5. 3. 3. When the magnet is working under the condition of the annual average temperature of solid air of +20°C, the rated voltage is applied to the effective line diagram of the induction coil, and the stable temperature rise value shall not exceed the temperature rise limit listed in Table 5. Table 5 Temperature rise limit System level Source rise limit of resistance method 5.3.4 Suction force When the air temperature at the test site is the highest point value, the exciting wire reaches stability with the temperature rise, within the specified stroke, when the power supply voltage is 85% of the specified value, the magnetic force shall not be less than the rated suction value specified in Table 1. 5.3.5 Moisture and heat resistance Electromagnetic inlay shall have the ability to adapt to the hot environment. According to GB/T2423.4. The alternating damp heat test is carried out in accordance with the method specified in Table 6. The test severity level is the maximum temperature value + 46%, the test interval is 6 days, and the insulation resistance after the test is not less than the specified value in Table 6. Then reverse the test for 1m and the test voltage is 80% of the current value in Table 4. Table 6 Insulation resistance
Micro-rated network electric core
Insulation resistance minimum value
5.3.6 Low temperature storage performance
60-660
The blue titanium should be transported and stored under low temperature environment conditions, and can withstand the low temperature storage test of -25 for 16h. After the test, the wire parts and lead wires shall not have bulges or cracks. S. . 7 Mechanical life
The mechanical life of the seven irons shall be not less than 6×[ times of attraction and release under the rated voltage and the working and installation conditions specified in 5.1. 5.3.8 Hardness of power block
H The hardness of micro-iron block shall not be less than 38IIRC5.3.9 The insulator is in its normal working position and loaded with rated load. The output of the micro-magnetic coil is rated value. After the positive belt is closed, the continuous noise of the magnetic system is measured. The total noise (A sound power level) value shall not exceed 65 Pa (A) 5.3.10 The power lead of the magnet excitation velvet can be in the form of lead wire (grounded on the mesh) or plug socket. 5.3.10.1 The lead wire of the electromagnet excitation should have sufficient mechanical strength. Each lead wire can withstand the load required by the magnet itself and should not be damaged.
5.3.10.2 The connection size of the electromagnet’s head socket shall comply with the requirements of JB/5244—1991 drawing. The protective grounding plate shall have an obvious grounding mark.
6 Test method
6.1 Basic requirements
JM Hall·10162—1999
6.1.1 The test transformer shall comply with the requirements of the drawings and technical documents approved through the prescribed procedures. 61.2 Each preliminary test or each complete sequence test shall be carried out on a new and clean product. Replacement of parts or repairs are not allowed during the test (indicator light replacement is allowed.
61.3 Test the power supply for single-phase 50Hz AC power supply. 62. Check the electromagnetic grid sign, lead or grounding plate sign, oil front, anti-error installation, packaging, plastic parts, etc. The surface weight. Check the pump fullness of the quick action under the condition that the micro-magnetic load is not powered. 6.2.2 Electromagnet assembly quality, external dimensions and dimensions, electrical and creepage distance, lead length (or head seat 6.2.3 The dielectric material is measured by comparing the dielectric constant index (CTI) with the dielectric constant of the material, in accordance with GB/T4207. 6.3 Dielectric property test
6.3.1 The conditions for the electromagnetic pre-test shall be in accordance with 8.2.3.4.1 of GB/T14048.1-1993. 6.3.7 The power supply is tested, and the waveform shall be in accordance with 8.2.3.4.3 of GB/T14048.1-1993. 6.3.3 The power frequency withstand voltage test is applied between the lead wire and the external charger (or the plug socket protective ground). 6.3.4 The leakage current should not be greater than 1uWmA. 6.3.5 If there is no breakdown or flashover during the 1min power frequency withstand voltage test, it is considered closed. 6.3.6 In the factory test, the test time can be shortened to 1ss. 6.4 Magnetic test
6.4.1 It is carried out on the suction test platform.
6.4.2 The test voltage is the rated electrical value.
6.4.3 The number of type tests and exit tests should not be less than 6 times. 6.5 Temperature rise test of the excitation coil
6.5.1 The temperature rise test shall be in accordance with GB/T1404 8.1-1993 8.2.3.3.1 and 8.2.3.3.6, the temperature rise test is carried out in the range of 10-40℃ ambient air temperature, and the ambient air temperature changes to no more than +10 during the acid test. Take 2 test voltage as the rated voltage value,
0.5. The electromagnet is installed on the corresponding two-way quadrilateral (or an iron block with the same dimensions), and placed on the medium of the thermal conductivity method,
6.6 Suction test
6.6. Convert the line resistance to the hot resistance Rm of the electromagnet at the allowable high air temperature, Swiss formula (1) juice calculation, Ra-aeam tat.+I xR,
Where: 6——the resistance reduction coefficient of the conductor at 0°C (1234.5 for shaving and 1/245 for error); 8. The highest allowable air temperature, it; 1—the temperature rise of the wire when converted to the ambient temperature as the allowable maximum air temperature, K. ——the cold ambient temperature during the test, summary: JB/10162-1999
only, the cold current limit of the exciting wire during the test, 4. 6.6.2 Adjust the full-scale test voltage to the rated stroke and B5% rated voltage, and make the resistance of the exciting wire reverse to the value required for thermal steady state. 6. 6. 3 Test by very heavy method.
6.6.4 The pressure test shall be done for no less than 20 times, and the output test shall be done for no less than six times. 6.6.5 The suction force at any point within the rated stroke shall not be less than the rated suction force. 6.7 Humidity and heat performance test
Verify the humidity and heat resistance performance of 5.3.5 according to the alternating humidity and heat test method of GB/T2423.4. After the test, check the flexibility of the armature action.
6.8 Storage test
6.8.1 The electromagnet sample is stored in a low temperature box for cooling. The cooling rate is not more than 1/min. After the temperature in the box reaches 25℃ (the difference between the temperature of all parts of the sample and the specified temperature value is within ±3℃, the low temperature test is continued for 16h. After that, the sample is restored under normal atmospheric conditions! The humidity is 15-35℃, the relative humidity is 45%-75%, and the air pressure is 6~106kPa). The recovery time must be sufficient to reach the stable temperature at room temperature.
6.8.2 Check the plastic parts and the parts. The actual output wire should meet the requirements of 5.2.5. 6.8.3 Check the life of the electromagnet. 6.9 Life test of the electromagnet. 6.9.1 The test pressure is the rated voltage. 6.9.1 The electromagnet is installed empty on the corresponding two-position four-way body and is carried out under the condition of oil flow. The flow rate is 60% and the damage frequency is not higher than 1800 times per hour. 6.9.33 6.9.4 When the electromagnet is tested for life on a simulation test bench, the reaction force spring value is selected according to Table 7. Table 7 reaction force spring parameters. MEJI-3 MF1I-7 Note: The single reaction force spring value is +11%.
6.10 Enclosure protection grade test
6.10.1 Test force and conformity assessment shall comply with the provisions of BT4942.2
6.10.2 During the test, the magnet shall be placed vertically and installed on the corresponding body or module. The plug socket shall be tested at the same time. 6.11 Block hardness test
6.11.1 Test on the test bench. JR/T-IR1611999
6.11.2 Take any measurement point within the circle with a diameter of 5mm and take the arithmetic mean value. It shall comply with the provisions of 5.3.8. 6.12 Noise test
6.12.! The electromagnet shall be installed on the test bracket or the corresponding body under normal working conditions. The mounting surface of the bracket or valve body shall be completely not in contact with the product. The magnet shall be in the closed position and the test shall be carried out under the working conditions of rated voltage and constant load. The measuring surface is a hemisphere with a diameter of 1m. The measuring disk is the half-height of the distance from the center of the conductor to the measuring point. A total of five points are measured. The number of measurements is 10. If the number is greater than the specified value no more than twice, it is qualified. The environmental noise level must be greater than 10 (A). 12.2 This test can also be tested by the vibration method. The number of measurements should be 10. If the number is greater than the specified value no more than twice, it is qualified. 6.12.3 During the factory test, the simplified test can be compared with the standard test product or the monitoring method can be used to estimate the noise level. 6.13 Strength test of the lead wire machine
The load force of the lead wire weight is applied to each lead wire of the wire, and the force direction is vertically downward for a continuous period of 10 m. Check the lead wire. There must be no displacement of the lead wire root and mechanical damage. ? Inspection rules
7. [Classification of inspections and tests
The inspection and test of the lead wire are as follows: ) Type test:
b) Optical incubator:
) Exit test: Routine test, exit sampling test. 7.2 Type test
The purpose of type test is to verify whether the design and performance of electromagnetic devices meet the requirements of this standard. Type test is a test that must be carried out by new product development units or re-trial production units. Generally, type test only needs to be carried out once, but when the product changes in design, technology, materials and structure that may affect its working performance, all or related items of type test need to be carried out again.
7. 2. 1 Type test items and sequence shall be in accordance with the provisions of Table 8. 7.2.2 Rules for Type Test
The electromagnets to be tested for type test must be the samples of formal trial production, and each test item (or test sequence) should be no less than 11. All the specified type test items should be qualified, and it can be considered that the type test of the magnet is qualified. The qualified type test can ensure that the product can be guaranteed. 7.2.3 Test results and evaluation
The type test shows that the items that do not pose a threat to occupational safety or seriously reduce the performance indicators are not included in the temperature rise and the items without protection. If there are errors, as long as the manufacturer can provide sufficient evidence to show that the error is not a design defect, but a defect of a single test product, it is allowed to test the original test product as a whole, and the test quality is still considered to be qualified. 7.3 Periodic test
7.3.1 After the product type test is completed and enters the stable production stage, a periodic test is carried out to check the stability of the product. 7.3.1.1 stipulates that the test should be carried out every 5 years. 7.3.1.2 The periodic test items and sequence shall be in accordance with the provisions of the table. Font size
Section 1 Inspection
JB/T10162-[999
Table 8 Type test,
Periodic test items and sequence
Test content
Determination of the comparative tracking index of insulation
CTI value
b. Electrical primary test height
. Marking, each installation
d, wire lead-out mark or connection size of the header
c. Appearance s maximum size for installation
1. Assembly
source determination test
acoustic test
dielectric performance test
scientific vibration test
wave test
energy saving line temperature test
thermal performance test
low temperature test
mechanical test
shell protection and other tests
Note: external protection and other combustion tests are only representative of the standard structure. 7.3.2 Rules for periodic tests
5.21. 5.2.2
Wu Bi Fang Da
6.13,6.2.2
Test frequency
Regular test
The equipment for periodic test must be the qualified equipment in the factory test or randomly selected from the batch of products. For each test item (or test sequence), no less than one piece shall be tested per day, and all the specified test items shall be qualified. If only one piece fails in the test, the original number of samples for that item shall be retested per month. , if all the re-test results are qualified, the periodic test can be considered qualified; if one item fails in the re-test, it is called the periodic test is unqualified.
7.4 Release test
7.4.1 Routine test
Routine test is the test and inspection that must be carried out by the factory before manufacturing, and its purpose is to check the defects in materials, workmanship and assembly:
7. 4. 1. 1
Routine test items and test decisions are shown in Table 9.
State test item R
" mark
b, dielectric performance
1 residual silicon force
Parts
Regular test rules
FH/r10162-1999
Band gauge test items
Test method
Products that fail the conventional test must be returned for repair until they are fully qualified. If a product cannot be repaired, it will be scrapped. 7.4.2! Sampling test|| tt||Before the inductor leaves the factory, it must be checked according to the secondary sampling plan of GB2B28.7.4.2.1
The grouping, sequence, inspection level IL and qualified quality level AQL value of the batch sample test items shall be in accordance with the provisions of Table 10. Table 10 Factory sampling test items
Unqualified research classification
Service items pass card
Size and installation size.4
Seat connection size or lead wire strength
Assembly quality 5. 2.4
Mass block hardness 5.3.8
7.4.1.2 Non-factory sample test and safety test regulations
Test method
Before each batch of electromagnets leaves the factory, 100 samples specified in Table 11 shall be randomly selected for inspection. If the number of unqualified sets is equal to or less than 4, the batch of products is qualified; if the number of unqualified sets is equal to or greater than R1, it is judged to be unqualified; if the number of unqualified sets is greater than A and less than R1, then another (-10) samples shall be selected for inspection. If the total number of unqualified units in the two previous and subsequent tests is equal to or less than 43, the batch of products is still considered qualified. If the total number of unqualified units is equal to or greater than 43, the batch of products is considered unqualified. Table 11 Factory Inspection Bundle Sample Table
Batch Horizontal Building Profit
51--150
151--280
2B1~500
501-120kh
1201--3200
320[-1002 Non-factory sample test and inspection regulations
Test method
Before each batch of electromagnets leaves the factory, 400 samples specified in Table 11 shall be randomly selected for inspection. If the number of unqualified units is equal to or less than 4, the batch of products is qualified; if the number of unqualified units is equal to or greater than R,, it is judged as unqualified; if the number of unqualified units is greater than A and less than R,, then (-,) samples shall be selected for inspection. If the total number of unqualified units before and after is equal to or less than 43: then the batch of products is still judged as qualified; if the total number of unqualified units is equal to or greater than, the batch of products is judged as unqualified. Table 11 Factory Inspection Bundle Sample Table
Batch Horizontal Building
51--150
151--280
2B1~500
501-120kh
1201--3200
320[-1002 Non-factory sample test and inspection regulations
Test method
Before each batch of electromagnets leaves the factory, 400 samples specified in Table 11 shall be randomly selected for inspection. If the number of unqualified units is equal to or less than 4, the batch of products is qualified; if the number of unqualified units is equal to or greater than R,, it is judged as unqualified; if the number of unqualified units is greater than A and less than R,, then (-,) samples shall be selected for inspection. If the total number of unqualified units before and after is equal to or less than 43: then the batch of products is still judged as qualified; if the total number of unqualified units is equal to or greater than, the batch of products is judged as unqualified. Table 11 Factory Inspection Bundle Sample Table
Batch Horizontal Building
51--150
151--280
2B1~500
501-120kh
1201--3200
320[-100
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