This standard specifies the classification and marking, requirements, test methods, inspection rules and markings, packaging and storage of tablet punches for tablet presses. This standard applies to ZP stamping dies. JB 20022-2004 Tablet punching die for tablet press JB20022-2004 Standard download and decompression password: www.bzxz.net

JB | |tt||tablet press tablet punching die
aluminum plastic blister packaging machine
released on 2004-02-05
implemented on 2004-06-01
Released by the Reform Committee
ICS11.120.30
C92
JB
Pharmaceutical Machinery Industry Standard of the People's Republic of China JB200222004
Tablet press tablet punching die||tt| |Punchanddiefortabletpress
Released on 2004-02-05
Implemented on 2004-06-01
Released by the National Development and Reform Commission
Foreword
1Scope|| tt||2 Normative reference documents
3 Classification and labeling
4 Requirements
5 Test methods
6 Inspection rules
2||tt| |Marking, packaging and storage
item
times
JB20022—2004
1
41
43
6 | |tt | Adjustments were made and some reference standards were added. b) Gather the tablet shapes in Table 1 for easy search and comparison. c) The dimensional tolerances, shape and position tolerances, and surface roughness of the die are expressed in technical drawings. d) The punching die has expanded the material selection range, and the surface treatment adopts new technological achievements. e) Corrections have been made to dimensional tolerances, shape and position tolerances, surface roughness, etc. This standard is proposed by China Pharmaceutical Equipment Industry Association. This standard is under the jurisdiction of the Pharmaceutical Equipment Industry Standardization Technical Committee. This standard was drafted by: Shanghai Far East Pharmaceutical Machinery Factory. The main drafters of this standard: Lin Xiaohua and Wu Jianyong. Previous releases of this standard: The first release was GB12253-1990 (Note: This standard was announced in 1992 by the former State Administration of Technical Supervision’s “National Standards Cleanup and Rectification Announcement (1)\ and adjusted to an industry standard). 40||tt| |1 Scope
Tablet press die
JB200222004
This standard specifies the classification and marking, requirements, test methods, and inspection rules of tablet press die (hereinafter referred to as the die) and marking, packaging and storage.
This standard applies to ZP stamping dies.
2 Normative reference documents
The provisions in the following documents become the provisions of this standard through reference. . For dated reference documents, all subsequent amendments (excluding corrigenda) or revisions do not apply to this standard. However, parties that reach an agreement based on this standard are encouraged to study whether these documents can be used. The latest version. For undated referenced documents, the latest version applies to this standard. 0Metal Rockwell Hardness Test Method
CB/T230||GB/T1031
GB/T1184
GB/T 1299
GB/T1801
GB/T1804
GB/T6388
GB/T 9943
Surface roughness Parameters and their values
Shape and position tolerances Unindicated tolerance values
Alloy tool steel
Limits and fits Tolerance zones and fit selection General tolerances Unindicated tolerances Linear and angular dimensions Tolerances of transportation, packaging, receipt and delivery marks
Technical conditions for high-speed tool steel rods
GB/T11335 End note tolerance angle limit deviation GB/T13384
General technical conditions for mechanical and electrical product packaging|| tt | 1. 41
JB20022—2004
Type A
6
3
3.5
4.5
5.5|| tt||6.5
7.5
8.5
9
9.5
10
10.5
11.5||tt| |12
12.5
13
14
15
16
17
18
19
20
8)
SR
3.5
6.5
8.5
9.5
10.5| |tt||11
11.5
12
13
13.5
14
14.5
15.5||tt ||16
17
18
19
20
21
22
24
25
0.315
0.688
0.80
0.90
0.956
.104
1.188
1.250
.27
1.522
1.648
1.775
1.903
1.939
2.065
18| |tt||19
20
Table 1 Punch diameter, sheet size series table Type B
6.5
5.3
9.5|| tt||10.5
13
14
15
16
17
Type A H value calculation formula: H=SR-
.68
7
T
928
1.98
038
2.095
2.153| |tt||2.514
2.630
2.748
2.867
2.988
3.109
5.5
9.3||tt ||10.5
1.3
16
18
19
20
4(SR)2 (d 2 × 0.05)| |tt||No.
C type
Pingtianyuan
0.20
00
2
25
25
25
1.25
1.25
1.25
.5
1.5
.5
1.5
1.5
1.75
1.75
1.75
1.75
1.75
2
2.25|| tt | | 2.25 | | tt | Edge thickness. d) Types C and D are aligned with the illumination diameter d.
42
0.20
0.3
0.3
0.3
0.3
0.3
0.4|| tt||0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5||tt| |0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.8
0.8
Tolerance
0.03
3.5
4.5
5.5
6
6.5
7| |tt||7.5
8
8.5
9
9.5
10
D
mm||tt ||Plain hypotenuse
H
0.2
0.2
0.3
0.3
0.3
0.3| |tt||0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.5||tt ||0.5
(10.5)
11
(11.5)
12
(12.5)
13
14
15
16
17
18
19
20
0.5
0.5| |tt||0.5
0.5
0.6
0.6
0.6
0.6
0.6
0.6||tt ||0.6
0.8
0.8
Tolerance
±0.03
4 requirements
JB20022—2004
4.1 According According to the needs of different uses, die materials can be made of alloy tool steel, high-speed tool steel and other materials. Its material should comply with the relevant regulations of GB/T 1299 and GB/T9943. 4.2 Processing requirements for the main parts of the die
4.2.1 Punch (see Figure 1).
oen
0
Lanchan
Fubao
4.2.2 medium mold (see Figure 2).
24
L(Total beauty H8)
Picture 1
02
e
H
30| |tt||会
?
工
Figure 2
R
4.2.3 Machining accuracy, surface threshold and surface hardness of die size See Table 2 for dimensional tolerances on sheet surfaces. Table 2 Dimensional tolerance
Item
Name
Upper punch body outer diameter 4
Lower punch body outer diameter ds
Upper punch diameter d|| tt||Lower punch diameter d
Punch total length L
Dimensions Brix
7
e7
d8
e8|| tt||H8
Surface roughness
Ra
0.4
0.4
0.4
Surface hardness
HRC
56 ~ 58
Shallow and deep loops
SR value tolerance
0.3
Flat surface,
Flat circle arc shape With flat sheet
H value tolerance of hypotenuse
±0.03
43
JB200222004
Name
Middle mold inner hole D| |tt||Outer diameter of the middle mold d
Height of the middle mold
H
Shallow and deep concave sheet surfacesbzxZ.net
SR
Flat punching Shape
Dimensional accuracy
H8
n6
e8
Surface roughness
Ra
0.4||tt ||0.8
0.8 (both ends)
o.1
0.4
Table 2[continued]
Item
Surface hardness
HRC
>61
4.2.4 The shape and position tolerance accuracy levels of the punching die are shown in Table 3. Table 3 Accuracy Level
Item
Precision equal buffer
(GB/T1184)
Concentricity of punch diameter hedging and
outer diameter| |tt||8
The light Adu outside the body
The position of the outer diameter of the body
8
Shallow and deep concave shapes
SR value tolerance
0.3
Coaxiality of middle mold outer diameter to inner hole

8
sheet surface, mm||tt| |Plane arc shape and flat piece
H value tolerance of hypotenuse
±0.03
Perpendicularity between the two ends of the middle mold facing the inner hole
||tt || 8 | The provisions of the medium level m; the limit deviation of the unspecified tolerance angle shall be in accordance with the provisions of the medium level m of GB/T11335.
4.4 Heat treatment
4.4.1 The punch die should be heat treated as a whole and the hardness should be uniform. The hardness of the punch is 55HRC~60HRC and the hardness of the middle die is 61HRC~65HRG. 4.4.2 There should be no defects such as cracks after heat treatment of the die. 4.5 Surface roughness
The surface roughness of the punch die should comply with the relevant regulations of GB/T1301. 4.6 Appearance
4.6.1 Requirements for the sheet surface: The surface roughness Ra value of the sheet surface shall not be greater than 0.1um, there shall be no oxidation spots or silk marks in the center of the sheet surface, and there shall be no burrs or gaps at the mouth of the sheet , cracks and other defects, the edge thickness of the sheet should be uniform, and the text, symbols and engravings on the sheet should be clear, smooth, and consistent in depth.
4.6.2 Markings should be evenly marked and clear.
5 Test methods
5.1 Use a dial indicator to check the diameter of the punch, and use a semicircle or template to check the R value of the sheet surface. 5.2 The material selected for the die should be in accordance with the provisions of 4.1. 5.3 The dimensional accuracy, sheet surface tolerance, shape and position tolerance level of the processed punch die should be in accordance with the requirements specified in Table 2 and Table 3, using an outer diameter micrometer, dial indicator, special template, and mandrel. and V-shaped blocks for testing. 5.4 The limit deviations of general tolerances, geometric tolerances, and angles not noted on the drawings that are not dimensioned are detected using stop gauges, compasses, and templates.
44
5.5 Die hardness test
JB20022—2004
5.5.1 Die rate After fire tempering, oil stains, oxides, etc. should be removed, and Rockwell hardness should be used Conduct a hardness test. The tempering quantity of each furnace is considered as one batch of punch dies, and 3 to 5 pieces are randomly inspected. The test method is carried out in accordance with the provisions of GB/T230. 5.5.2 Test point location:
a) punch: outer diameter of punch body, outer diameter of neck ball head b) middle mold: end face.
5.6 Die metallographic test
After the die rate is fire tempered, 2 to 3 pieces of the raw material batch number will be randomly inspected for metallographic testing. If bearing steel dies are used, the metallographic chart should comply with JB /T1255 relevant provisions; if stamps made of other materials are used, they should comply with the corresponding metallographic standards. 5.7 Die flaw detection test
Use a magnetic particle flaw detector to conduct flaw detection tests on the entire surface of the punch rod and middle die in accordance with the relevant provisions of GB/T15822 (the number of random inspections is 1% of the batch).
5.8 Test of surface roughness
Use the contour method stylus surface roughness measuring instrument or surface roughness comparison sample block to inspect the surface roughness of the die according to 2% sampling inspection.
5.9 Appearance quality
5.9.1 Die sheet surface test:
Visually inspect the center of the sheet surface, the sheet mouth, the edge thickness of the sheet and the sheet surface Text. 5.9.2 Visually inspect the markings and handwriting of the stamping die. 6 Inspection Rules
6.1
Each punch die must pass the inspection by the inspection department of the manufacturing unit before it can leave the factory, and it must be accompanied by a product certificate and quality certificate. 6.2 Types of die inspection include factory inspection and type inspection. 6.2.1 Factory inspection
6.2.1.1 Before leaving the factory, sampling inspection shall be carried out according to the inspection contents in Table 2 and Table 3, and the sampling method shall be in accordance with the provisions of Table 4. Table 4 Sampling method
Quantity per batch
1~8
9 ~15
16 ~ 25
26 ~50
51 ~ 90
91~150
151 ~280
281~500
501~1200
Sampling quantity
2||tt ||3
5
8
13
20
32
50
80
Qualification judgment for each batch
All qualified
All qualified
All qualified
All qualified
All qualified
1 unqualified item allowed| |tt||Allow 1 unqualified item
Allow 2 unqualified items
Allow 3 unqualified items
Determination of unqualified items in each batch
1 unqualified item|| tt||1 piece unqualified
1 piece unqualified
1 piece unqualified
1 piece unqualified
2 pieces unqualified
2 pieces Unqualified
3 pieces unqualified
4 pieces unqualified
45
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