GB 14316-1993 Pitch 1.27mm insulation puncture type terminated polyethylene insulated ribbon cable
Some standard content:
National Standard of the People's Republic of China
insulation puncture type termination type with a pitch of 1.27mm
polyvinyl chloride insulated ribbon cable
PV insulated ribbon cable with a pitch of 1.27mm suitable for insulationdisplacement termination
GB14316-—93
This standard is equivalent to the international standard IEC918 (1987) "1.27mm spacing insulation puncture type terminated polyvinyl chloride insulated ribbon cable".
1 Subject content and scope of application
This standard specifies the technical requirements and test methods for insulation-piercing type terminated polyvinyl chloride insulated ribbon cables with an AC rated voltage of 300V and below and a spacing of 1.27mm. , logo packaging, this standard applies to 1.27mm insulation puncture-terminated insulated ribbon cables for household appliances and electronic instruments with an AC rated voltage of 300V and below. The number of cores of the cable does not exceed 64 cores. 2 Reference standards ||tt ||GB2900.10
GB2951
GB.3048
GB3953
GB4005
GB4909
GB4910
GB6995| | tt | |Electrician round copper wire
Wire and cable delivery tray
Bare wire test method
Tinned round copper wire
Wire and cable identification mark
Wire and cable Use soft polyvinyl chloride plastic
Wire and cable combustion test method
3.1 series code
3.2 conductor
3.3 insulation code
Polyvinyl chloride·|| tt||3.4 ??Color Code
3.5 Heat Resistance Characteristic Code
70℃
105℃
Approved by the State Bureau of Technical Supervision on 1993-04-20 D||tt| |Omitted
Omitted
-105
1993-12-01 Implementation
Product Marking and Product Model
4
4.1 Product Marking
4.1.1 Marking example
(1.27)
GB14316-—93
4.1.1.1 Colored ribbon cable, heat resistance 105℃, conductor structure 7/0.13 , 26 cores expressed as: cable DVC (1.27)-105
7/0.13-26GB14316-93
4.1.1.2 color ribbon cable, heat resistance 70℃, conductor structure 1/0.4, 10 The core is expressed as: cable DVC (1.27)
1/0.4-10GB14316-93
4.1.1.3 single color ribbon cable, heat resistance 105℃, conductor structure 19/0.08, 16 cores are expressed as :Cable DV(1.27)-10519/0.08-16GB14316—934.2 product model
The cable model is shown in Table 1.
Table 1 Model and Name
Type
No.
DV(1.27)
DVC(1.27)
DV(1.27)- 105
DVC(1.27)-105
5 technical requirements
5.1 performance
name
name
heat resistance 70℃ Pitch 1.27mm, insulation puncture type termination type, single color PVC insulated ribbon cable with heat resistance of 70°C, pitch 1.27mm, insulation puncture type termination type, color PVC insulated ribbon cable core number ||tt| |Conductor structure
Heat resistance characteristics
Pitch
Color code
-Insulation code
Series code
Heat resistance 105C, spacing 1.27 mm, insulation puncture type terminated single color polyvinyl fluoride insulated ribbon cable, heat resistance 105℃, spacing 1.27mm, insulation puncture type terminated color polyvinyl chloride insulated ribbon cable 5.1.1 The rated voltage of the cable is 300V
The rated voltage is the reference voltage used for cable design and electrical performance testing. The unit is volts. The rated voltage is the effective value of the voltage between any insulated conductor and "ground" (surrounding medium, metal shielding, etc.) or any two insulated conductors. When the cable is used in an AC system, the rated voltage of the cable should be at least equal to the nominal voltage of the system to ground. When used in a DC system, the nominal voltage of the system to ground should not be greater than 1.5 times the rated voltage of the cable. 5.1.2 Long-term operating temperature of the cable
DV or DVC type
DV-105 or DVC-105 type
5.1.3 The ambient temperature for cable laying, installation and use should not be lower than 1 10℃. Should not exceed 70℃
Should not exceed 105℃
5.2 Conductor
GB14316-93
5.2.1 The conductor should be soft round copper wire in compliance with GB3953. Or tinned soft round copper wire in GB4910. 5.2.2 The surface of the conductor should be smooth, free of oil stains, burrs, sharp edges, and raised or broken single wires that damage the insulation. 5.2.3 The conductor may be a single wire or twisted from a single wire bundle. The conductor structure is specified in Table 2. Table 2 Conductor structure
nominal cross-section, mm2
0.05
0.05
0.09
0.09
0.10
0.14
0.14
0.22
number of roots/single wire nominal diameter, mm
1/0.25
7/0.10
1/0.32
7/0.13
19/0.08
1/0.4
7/0.16
7/0.20
5.2.4 single root The conductors of the wire may be tinned or untinned. Conductor resistance at 20℃, Q/km
is not greater than
379
365
225
216
210||tt| |144
136
87.2
5.2.5 For conductors twisted by single wire bundles, the single wires must be tinned. Tinned single wire bundle stranded conductors are allowed to be tinned as a whole, but the thickness of the tinned layer must be controlled so that the overall tin plating will not bond the single wires together. 5.2.6 The conductors of single conductors and the bundled conductors are not allowed to have joints as a whole. Single wires of bundled conductors can have joints, but the two joints should be at least 0.3m apart. The pitch ratio of the twisted conductors should not be greater than 20. 5.3 Insulation
5.3.1 The polyvinyl chloride material used for insulation should ensure that the performance of the finished ribbon cable meets the requirements of this standard. 5.3.2. The mechanical and physical properties of insulation should comply with the requirements in Table 3. Table 3 Mechanical and physical properties of insulation
order
1
2
3
a
b
c| |tt||d
e
No.
Original tensile strength
Test
Original elongation at break
Air oven heat Aging test
Processing temperature
Processing time
tensile strength change rate
change rate of elongation at break
thermal weight loss
test
5.3.3 The insulation surface should be smooth and uniform in color. Item
Min
Min
Max
Max
Max
Item
MPa
%| |tt||℃
h
%
%
g/m2
property
requirements
capability| |tt||70℃ grade
12.5
125
100±2
168
±25
±25||tt ||20
105℃ grade
12.5
125
135±2
168
±25
± 25
20
5.3.4. The insulation can be extruded onto parallel-placed conductors at once, or laminated to parallel-placed conductors to form a ribbon cable. When extruding or laminating insulation, tear grooves should be formed on both sides of the conductor, and the depth of each tear groove should not be less than 0.24mm. The thickness of the thinnest point of insulation between the upper and lower tear grooves should not be less than 0.1mm. The distance between the thinnest part of the insulation in the upper and lower tear grooves and the center of the nearest conductor should be no less than 0.5mm. See Appendix A for the test method for tear groove size. GB14316-93 | Insulation can also be extruded onto the conductor to form a single insulated core, and then a film is used to adhere the insulated cores in parallel to form a ribbon cable. The adhesion material should have no adverse effects on the insulated cores. Or a layer of film can be extruded on parallel insulated cores to form a ribbon cable. Before being adhered or extruded into a ribbon cable, a single insulated wire core shall withstand the AC 50Hz spark test specified in GB3048.9. As an intermediate test, the test voltage is 2500V and the duration is not less than 0.2s. 5.3.7 The ratio of the minimum insulation thickness and the maximum insulation thickness of the bonded molded ribbon cable should not be less than 0.65. 5.3.8 No matter what kind of molded ribbon cable it is, the thickness of the thinnest point of the insulation should not be less than 0.18mm. 5.3. For ribbon cables with less than 93 cores, the insulation thickness and tear groove size of the cores should all be inspected. For ribbon cables with more than 3 cores, at least 3 cores and 3 groups (upper and lower are one group) of tear grooves should be selected for inspection. All inspections should be made during the arbitration test. ) The color of the insulated core of the colored ribbon cable should comply with the regulations of GB6995, and should be selected according to the regulations in Table 4. 5.3.10
Table 44
Color of insulated wire cores
Number of insulated wire cores (counted from the edgemost insulated wire core) 1
2|| tt||3
4
5
6
7
8
9
10||tt| |5.3.11
11
12
13
14
15
16
17||tt| |18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34|| tt||35
36
37
38
39
40
41
42||tt| |43
44
45
46
47
48
49
.50
51
52
53
54
55
56
57
58
59| |tt||60
61
62
63
64
Insulation color
Brown
Red| |tt||Orange
Yellow
Green
Blue
Purple
Gray
White
Black||tt ||The color of the insulation is allowed to be single color. The insulation color of single-color ribbon cables should be gray. Single-color ribbon cables should be marked with a color strip on each edge of the cable.
5.4 Finished cables
5.4.1 Overall dimensions of finished cables
5.4.1.1 The overall dimensions of extruded or laminated ribbon cables shall comply with Figure 1 and Table 5 Regulation. L | | tt | Axis; Lz - cumulative distance between conductor centers; d - short axis Note: 1) When the conductor is 7/0.20, dmx=1.15. Preferred number of insulated wire cores
6
9
10
12
14
15
16| |tt||20
24
25
26
29
30
34
36||tt ||37
40
44
50
60
64
L
7.62
11.43
12.70
15.24
17.78
19.05
20.32
25.40
30.48
31.75| |tt||33.02
36.83
38.10
43.18
45.72
46.99
50.80
55.88||tt ||63.50
76.20
81.28
GB14316—93
Table 5 Ribbon Cable Structural Dimensions
Long axis size, mm
Deviation
±0.25
±0.4
±0.5
Cumulative distance between conductor centers, mm
L2
6.35||tt| |10.16
11.43
13.97
16.51
17.78
19.05
24.13
29.21
30.48
31.75
35.56
36.83
41.91
44.45
45.72
49.53
54.61|| tt||62.23
74.93
80.01
Note: L;=nX1.27(mm);Lz=(n1)X1.27(mm). Where n is the number of cores of the ribbon cable. 5.4.1.2 The overall dimensions of adhesive and extruded film-formed ribbon cables shall comply with the requirements in Figure 2 and Table 5. Deviation
±0.18
±0.28
±0.38
For ribbon cables with 5.4.1.33 cores and below, all conductor center spacings should be checked. For ribbon cables with more than 3 cores, at least 3 conductor center spacings should be selected for inspection. All inspections should be made during the arbitration test. A projector with a magnification of at least 10x should be used during inspection. 5.4.1.4 The short axis, long axis of the cable and the cumulative distance between conductor centers should be measured with a projector with a magnification of at least 10 times. 5.4.2 Mechanical and physical properties of finished cables
Finished cables should be tested for mechanical and physical properties in accordance with GB2951.5 and GB2951.7. The sample should be tubular and a single insulated wire can be torn off from the ribbon cable. The core is then carefully removed from the conductor to form a tubular specimen. 1.27±0.05
GB14316-93
L,
L
Figure 2 Dimensions of adhesive and extruded film forming ribbon cable L - long axis; L Cumulative distance between conductor centers; d-short axis 5.4.3 Electrical properties of extruded and laminated finished cables 0.64 ±0.20
5.4.3.1 Finished cables shall withstand the AC 50Hz spark test specified in GB3048.9, The test voltage is 2500V and the duration is not less than 0.2s.
5.4.3.2
5.4.3.3
Sequence
1
2
No.
Each conductor of the finished cable should be powered on with a multimeter to check its continuity. The electrical properties of the finished cable should comply with Table 6. Table 6 Electrical performance requirements
Test items
Insulation resistance test
(between each conductor and water and every two adjacent conductors) water temperature
immersion time|| tt||Sample length
Test voltage
Test result
Water immersion voltage test
Min
Min
Min||tt ||(Between each conductor and water and every two adjacent conductors) Water temperature
Water immersion time
Sample length
Test voltage
Voltage application time|| tt||Test results
minimum
minimum
AC
or DC
minimum
single
℃|| tt||h
mm
V
bit
MQ·km
℃
h
mm|| tt | | V | | tt | | V | 5.4.5 The finished cable shall withstand the tear groove extension test. The test method is shown in Appendix C of this standard. Performance requirements
20±5
4
600
500±50
50
20±5
4
600
2000
3000
1
No breakdown
5.4.6 Finished cables with conductors twisted into single wire bundles It should undergo a softness test. The test method is shown in Appendix D of this standard. 5.4.7 The finished cable should withstand the thermal shock test. The test method is shown in Appendix E of this standard. 5.4.8 The finished cable should undergo a dimensional stability test. The test methods are shown in Appendix F of this standard. GB14316-93
5.4.9 When the finished cable is subjected to the combustion test according to the D2-1 method specified in GB12666.2, the flame should be facing the narrow surface of the cable, and the wide surface of the cable should be on the same horizontal plane as the blowtorch tube. on a vertical plane. 6 Test
Products are tested according to Table 7.
Table 7 Test
Serial Number
1
C
e
f
2
b
c
d
e
3
a
b
c
d|| tt||e
4
5
6
7
8
9
Project name||tt ||Structural size
Conductor structure
Insulation thickness
Tear groove size
Conductor center spacing
Cumulative conductor center spacing distance
Dimensions
Insulation mechanical and physical properties
Original tensile strength
Original elongation at break
Change rate of tensile strength after aging
Break after aging Elongation change rate
Thermal weight loss test
Electrical test
Conductor resistance test
Spark test\
Electrical test
Insulation resistance Test
Finished cable submerged voltage test
folding test
tear groove extension test
flexibility test
hot and cold shock test||tt ||Dimensional stability test
Burning test
Provision number
5.2.3
5.3.55.3.75.3.8
5.3.4|| tt||5.4.1
5.4.1
5.4.1
5.3.25.4.2
5.3.25.4.2
5.3.25.4 .2
5.3.25.4.2
5.3.25.4.2
5.2.3
5.4.3.1
5.4.3.2||tt| |5.4.3.3
5.4.3.3
5.4.3
5.4.4
5.4.5
5.4.6
5.4 .7
5.4.8
Note: 1) This test is only applicable to finished cables that are extruded and laminated in one step. 2)St is a regular sampling test. This standard stipulates 6 months. 7Delivery length
Test type
T,s
T,s
T,sbzxz.net
T,s
T, s
T,s
T,St2)
T,st
T,st
T,St
T,St
T,s
R
R
T,s
T,St
T,St
T ,St
T,st
T,st
T,St
T,St
GB4909
Test method||tt ||GB2951.2
Appendix A of this standard
Article 5.4.1.3 of this standard
Article 5.4.1.3 of this standard
GB2951.4||tt| |GB2951.5, Article 5.4.2 of this standard
GB2951.5, Article 5.4.2 of this standard
GB2951.7, Article 5.4.2 of this standard
GB2951 .7. Article 5.4.2 of this standard
GB2951.10, Article 5.4.2 of this standard
GB3048.4
GB3048.9, Article 5.4.3.1 of this standard
Article 5.4.3.2 of this standard
GB3048.5
GB3048.4
Appendix B of this standard
Appendix C of this standard||tt| |Appendix D to this standard
Appendix E to this standard
Appendix F to this standard
GB12666.2
7.1 The cable should be wound on a cable drum with a diameter of not less than 70mm or On the spool, the length of each turn is 50m. Short sections with a length of not less than 2m are allowed to be delivered, but the number of short sections in each circle should not exceed 5, and the length of at least one section in each circle should exceed 15m. 7.2 Any length of delivery is allowed based on mutual agreement. 7.3 A meter counter should be used for length measurement, and the error should not exceed ±0.5%. 8 Testing rules
8.1 Products must be inspected by the technical testing department before leaving the factory. Factory products should be accompanied by a product quality inspection certificate. 8.2 Products should be inspected and accepted according to specified tests. Type test (T), sampling test (S), routine test (R), the definitions are as specified in GB2951.1. GB14316-93 | , should be 100% inspected. 8.4 Product appearance should be inspected piece by piece with visual inspection (normal vision). 9'Packaging, transportation and storage
9.1 Packaging
9.1.1 Coiled cables should be packaged with plastic paper or other packaging materials. 9.1.2 Each packaging bag should be equipped with a label indicating: Manufacturer Name;
a.
Model and specifications (conductor structure): mm\;b.
Rated voltage: V;
Length: m;||tt| |d,
e
t
g.
Weight: kg
Manufacturing date: year and month;
Standard number.
When packing, the box shell should be marked:
9.1.3
Manufacturer name;
a.
b. Product model, Specifications and rated voltage: mm2, Vc. Box dimensions and weight: kg;
d, moisture-proof, anti-throw, anti-smash signs,
9.1.4 The packaging of export products should be carried out in accordance with relevant regulations 9.2. During transportation and storage, it is recommended that the flange and supporting surface of the cable drum or wire drum be vertical. GB14316—93
Appendix A
Tear groove size inspection
(Supplement)
This method specifies the inspection method of tear groove size. A1 test equipment
Measurement projector magnification at least 10 times
or reading microscope accuracy 0.01mm
A2 sample preparation
A2.1 Cut the appropriate amount from the finished cable length of cable. Tear off the cable and take out 2 cores, as shown in Figure A1. Carefully remove the conductor. All tear grooves for cables with less than 3 cores should be inspected. For cables with more than 3 cores, at least 3 sets of tear grooves (upper and lower are one set) should be selected for inspection. All inspections should be made during the arbitration test. A2.2 Use appropriate tools (sharp blades, etc.) to cut a test piece along the plane perpendicular to the long axis of the sample. A3 Test steps
A3.1 Place the test piece on the projector, and the section of the test piece should be perpendicular to the optical axis. A3.2 Measure according to Figure A1:
The depth of the tearing groove e1, e2; the thickness of the thinnest part of the tearing groove e3; the distance from the thinnest part of the tearing groove to the nearest conductor e4. Figure A1 Tear groove size inspection
A4 test results
e1, e2e3, e should comply with the provisions of Article 5.3.4 of this standard.
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