Standard Classification Number:Agriculture, Forestry>>Agricultural and Forestry Machinery and Equipment>>B92 Livestock and Poultry Machinery and Equipment
From the date of implementation of this standard, the original NJ 145-85 "Technical Requirements for Milk Separators" will be invalidated. This standard specifies the technical requirements, inspection rules, marking, packaging, transportation and storage requirements for milk separators. This standard applies to disc centrifugal milk separators that separate milk into milk fat and skim milk. JB/T 7767.1-1995 Technical Requirements for Milk Separators JB/T7767.1-1995 Standard download decompression password: www.bzxz.net
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Machinery Industry Standard of the People's Republic of China JB/T7767.1-1995 Milk separator , technical conditions Published on June 16, 1995 Ministry of Machinery Industry of the People's Republic of China Implementation on July 1, 1996 Machinery Industry Standard of the People's Republic of China Technical conditions Milk separator: 1 Subject content and scope of application JB/T 7767.11995 This standard specifies the technical requirements, inspection rules, marking, packaging, transportation and storage requirements for milk separators. This standard applies to disc centrifugal milk separators (hereinafter referred to as separators) that separate milk into milk fat and skim milk. Reference standards GB7682 GB9239 Types and basic parameters of milk separators Determination of allowable imbalance of rigid rotor balance quality Milk separator test method JB/T7767.2 3 Types and basic parameters of separators Types and basic parameters of separators shall comply with the provisions of GB7682. 4 Technical requirements General technical requirements 4.1.1 The separator shall comply with the provisions of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures. All parts in contact with milk must have non-toxic, odorless, rust-proof and other properties. 4.1.2 The non-working outer surfaces of the separator that are not in direct contact with milk (except for the use of anti-corrosion materials) shall be painted. The paint film surface shall be flat, 4.1.3 smooth and bright in color. The paint layer should be uniform and firm. There should be no defects such as missing coating area, different colors, sagging, bubbling, wrinkling, etc., and it should have a certain anti-corrosion ability. The non-processed inner surface of the separator that is not in direct contact with milk (except for the use of anti-corrosion materials) should be painted with anti-rust paint. 4.1.5 Attention should be paid to insulation and waterproofing when arranging the wires. The fixing of the separator base and the bottom plate should be reliable, safe, and level (excluding hand-cranked separators with a production rate of 50,100L/h). The structure of the separation bowl and the milk delivery trough of the centrifugal slag separator should be able to be circulated and cleaned without disassembly. There should be no impact during centrifugal slag discharge. There must be mutual positioning measures between the parts of the separation bowl with a production rate greater than 50L/h to ensure the assembly quality. The transmission mechanism should be installed in the base or in a special protective cover. The automatic slag discharge separator should ensure the sealing of the separation bowl under non-slag discharge conditions. 4.2 Main technical performance indicators 4.2.1 The acidity of the fresh milk used in the test shall not be higher than 20\T, the fat content shall not be greater than 3.5%, and the temperature shall be heated to 40±5℃. When the separator is at rated speed, its main technical performance indicators shall comply with the provisions of Table 1. Approved by the Ministry of Machinery Industry on June 16, 1995 Implementation on July 1, 1996 Skimmed milk fat content% Adjustment range of milk fat to skimmed milk volume ratioSound dB (A) Amplitude (separation bowl chamber) JB/T7767.1-1995 1 : 3~1 : 12 Mechanical type ≤85, Hand-cranked type ≤70 50 L/h 100~1000 L/h 2000~5000 L/h Above 5000L/h The average working time before the first failure shall comply with the provisions of Table 2. Table 2 Productivity 50~100 500~1000 2000~5000 Above 5000 Technical requirements for major components 4.3.1 Separation bowl Average working time before first failure ≥450 ≥1000 Important parts such as the base and cover of the separation bowl shall be manufactured by forging, stamping or spinning. Its impact toughness shall not be less than 40Nm/cm2, and there shall be no cracks. Important parts such as the separation bowl cover and base shall not produce residual deformation when subjected to 120% of the rated load. The sealing ring of the separation bowl should be made of oil-resistant food-grade rubber with the following characteristics: heat resistance of not less than 80℃, non-toxic, no abnormal odor; no decomposition when heated to 80℃ in 2% nitric acid or sodium hydroxide solution. The surface of the casting should be smooth and free of defects such as cracks, sand holes, pores, incomplete pouring, sand sticking, etc. that affect the strength or appearance quality. Stamping parts should not have defects such as cracks, burrs, sharp edges and obvious wrinkles. Assembly technical requirements All parts must be inspected and qualified, purchased parts and cooperative parts must have certificates of conformity, and can only be assembled after passing random inspections. The gap between each set of separation plates of the separation bowl should be uniform, and their edges should not contact each other. Tighten the separation bowl nut, and no leakage should be allowed within 5 minutes after water injection. The comprehensive deviation of the stiffness of each set of shockproof springs of the separator shall not exceed 5%. 4.4.3 After the separator with a production rate greater than 100L/h is assembled, the separator bowl shall be subjected to a no-load dynamic balance test, and its balance accuracy shall not be lower than the G6.3 level specified in GB9239. The transmission mechanism of the separator shall ensure that the separator bowl operates freely and accelerates smoothly. When the production rate is greater than 2000L/h, a braking mechanism shall be provided. Test method All requirements of this standard shall be tested in accordance with JB/T7767.2. 2 Inspection rules 6.1 Factory inspection JB/T7767.11995 Each separator shall be inspected and qualified by the inspection department of the manufacturer, and can only be shipped after the certificate of conformity is issued. The items of factory inspection shall include the contents of Articles 4.4.1, 4.4.2, 4.4.4 and 4.4.5 of this standard. Each item in the factory inspection should be qualified. If there are unqualified items, they can be repaired. If they are still unqualified, they are not allowed to leave the factory. Type inspection Type inspection should generally be carried out in one of the following situations: trial production and identification of new products or old products transferred to the factory for production; during normal production, type inspection should be carried out at least once every three years; after normal production, if there are major changes in structure, materials, and processes that may affect product performance; when the product is resumed after three years of suspension; when the national quality supervision agency proposes a requirement for type inspection. The items of type inspection should include the contents of Articles 4.1 to 4.4 of this standard. Sampling and batching When the production rate is 50~200L/h, the batch N=16~25 units; when the production rate is 500L/h and above, N=2~8 units. A normal inspection sampling plan is adopted. The classification of unqualified products is shown in Table 3, and the sampling inspection plan is shown in Table 4. When the user has special requirements, the sampling inspection plan shall be agreed upon by the supply and demand parties. Name of unqualified items Fat content of skimmed milk exceeds tolerance Dynamic balance of separation bowl exceeds tolerance Poor sealing of separation bowl Qualified rate of main items of main parts and components is less than 85%Insufficient volume ratio of milk fat to skimmed milk Insufficient average working time before first failure Amplitude exceeds tolerance Noise exceeds tolerance Comprehensive deviation of spring stiffness exceeds Unqualified strength test Insufficient productivity Impact phenomenon occurs during high-center slag discharge Poor circulation cleaning of centrifugal slag discharge separator Unstable operation of separator Uneven gap between edges of separation plates Overweight of the whole machine Milk basin leakage exceeds tolerance Poor sealing of transmission box Safety device does not meet the requirements JB/T 7767.11995 Continued Table 3 Poor anti-rust quality Poor quality of stamping parts Poor casting quality Poor painting quality Integrity of the whole machine does not meet the requirements Insufficient mutual positioning measures for the parts of the separation bowl Packaging and marking do not meet the requirements Note: 1) This is the inspection item for models with a production rate of 500L/h and above and with automatic centrifugal slag discharge separators. Table 4 Classification of unqualified items Number of samples Number of items Inspection level Judgment rules Judgment rules 50-200 L/h 500 L/h and above 50~200 L/h 500 L/h Above When the number of unqualified items in the inspected category is less than or equal to the qualified judgment number Ac, the category is judged as qualified. When the number of unqualified items in the inspected category is less than or equal to the unqualified judgment number Re, the category is judged as unqualified c When the inspected product is judged as qualified in categories A, B, and C, the entire batch of products is judged as qualified, otherwise it is judged as unqualified. Marking, Packaging, transportation and storage Except for the separator, seal and positioning pin, the remaining parts of the separator bowl with a diameter greater than 100mm should be numbered. For separators driven by motors, the direction of motor rotation must be clearly indicated. Fix the sign in a conspicuous place on the base of the separator. The label should indicate the following: a. Product name; Manufacturer name; Product model and trademark; Speed of separation bowl; Matching power; Factory date or factory number. The separator is packed in a single box. When packing, the separation bowl must be removed from the main shaft, and all parts should be fixed in the packing box. The accompanying technical documents must be complete and packed in a moisture-proof and oil-proof bag. The technical documents include: 4 Instruction manual; b. Packing list; Product inspection certificate. The accompanying accessories should be complete. The accompanying accessories should include: 7.6 Anti-vibration spring; b. Separation bowl sealing ring; Special tools; d. Spare separation sheet. JB/T7767.11995 The above accessories should be protected against corrosion for not less than 1 year. 7.7 The packaging box should meet the requirements of transportation and storage. 7.8 The packed separator should be stored in a dry and ventilated room. 8 Quality assurance period If the user complies with the installation, commissioning and use regulations of the product, the manufacturer shall repair or replace the product for the user free of charge within 18 months from the date of delivery if the product cannot work normally due to poor manufacturing quality. Additional remarks: This standard is proposed and managed by the Hohhot Animal Husbandry Machinery Research Institute of the Ministry of Machinery Industry. This standard is drafted by the Hohhot Animal Husbandry Machinery Research Institute of the Ministry of Machinery Industry. The main drafter of this standard is Hai Yurong. From the date of implementation of this standard, the original NJ145-85 "Technical Conditions for Milk Separators" shall be invalidated. People's Republic of China Mechanical Industry Standard Technical Conditions for Milk Separator JB/T 7767,11995 Published and issued by the China Academy of Mechanical Science Printed by the China Academy of Mechanical Science (No. 2 Shouti South Road, Beijing Format 880×1230 First edition in May 1996 Printing 1-500 Postal Code 100044) Words 10.000bzxZ.net Sheet 1/2 First printing in May 1996 Price 5.00 yuan 95-109 Mechanical Industry Standard Service Network: http://www.JB.ac.cn661_9 / Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.