JB/T 7302-1994 Packaging of rock drilling machinery and pneumatic tools
Some standard content:
Mechanical Industry Standard of the People's Republic of China
JB/T7302-94
Rock Drilling Machinery and Pneumatic Tools
General Technical Conditions for Product Packaging
Published on July 18, 1994
Ministry of Machinery Industry of the People's Republic of China
Implementation on July 1, 1995
Mechanical Industry Standard of the People's Republic of China
Rock Drilling Machinery and Pneumatic Tools
General Technical Conditions for Product Packaging
1 Subject Content and Applicable Scope
JB/T 730294
Generation Police ZBJ84013-88
This standard specifies the packaging method, technical requirements, protection, packaging marks, test methods and inspection rules for rock drills and pneumatic tools.
This standard applies to the domestic and foreign packaging of rock drills and pneumatic tools. 2 Reference standards
GB1349
GB I413
GB1834
GB1923
GB2934
GB4122
GB4173
GB6543
GB 6544
GB6980
GB7284
GB12464
GB13024
GB13041
GB/T 13384
JB4128
JB4180
Grading of sawn timber of coniferous trees
Picture mark for packing, storage and transportation
Plywood of broadleaved trees
Plywood of broadleaved trees
External dimensions and rated weight of containers
Minimum internal dimensions of general containers
Hardboard
External dimension series of intermodal flat pallets
General packaging rules
Steel strapping for packing
Broadleaved trees Sawn timber
Corrugated paperboard
Corrugated cardboard
Calcium plastic corrugated box
Frame wooden box
Ordinary wooden box
Boxboard
Packaging container Magnesium concrete box
General technical conditions for packaging of electromechanical products
Magnesium concrete packaging base
Magnesium concrete packaging components
General technical conditions
Particle board
The packaging boxes of products must be manufactured in accordance with the national samples approved through the prescribed procedures and the requirements of this standard. 3.2 The terms and terms in the packaging box drawings and technical documents shall comply with the provisions of GB4122. 3.3 The products can only be packaged externally after they have passed the inspection and have been well protected and packaged internally. 3.4 The packaging of the product should be firm, safe, economical, beautiful, and well protected. It should comply with the provisions of GB/T13384, approved by the Ministry of Machinery Industry on July 18, 1994, implemented on July 1, 1995, JB/T 7302-94. 3.5 From the date of shipment, under normal storage and transportation conditions, the product should be guaranteed not to rust, grow, reduce precision, or be lost due to poor packaging within one year. Special circumstances shall be implemented according to the agreement between the supply and demand parties. 3.6 The outer dimensions of the packaging box and the weight of the package shall comply with the relevant regulations of the transportation department on overweight and overlimit. 3.7 Products transported in containers shall comply with the requirements of container transportation. The outer dimensions, weight, and minimum internal dimensions of the container shall comply with the relevant provisions of GB1413 and GB1834 respectively. 4 Packaging methods 4.1 The main packaging methods include box packaging, partial packaging, bundle packaging, bulk packaging, and naked packaging. 4.2 The main protective packaging methods include waterproof packaging, moisture-proof packaging, anti-rust packaging, anti-rust packaging and shock-proof packaging. 5 Technical requirements
5.1 Requirements for box materials
The packaging box or packaging components can be made of wood, plywood, particle board, hard fiberboard, corrugated cardboard, calcium plastic tile board, magnesia concrete and other materials.
5.1.1 Wood
5.1.1.1 The wood used for box making can be coniferous and broad-leaved species. However, the structural parts such as slides, sleepers, and frames should mainly be made of masson pine, larch and spruce.
5.1.1.2 The water slides, sleepers and frames should use first-class wood, and the top and side panels should use second-class wood. The wood grade should comply with the provisions of GB153.2 and GB4817.2.
5.1.1.3 The moisture content of the wood used for the slides, sleepers and frames of the closed box shall not exceed 25%, and the moisture content of the box board shall not exceed 20%. 5.1.2 Plywood
The quality of plywood used for box making shall comply with the provisions of GB1349 and GB738. 5.1.3 Particleboard
The quality of particleboard used for box making shall comply with the provisions of LY209. 5.1.4 Hardboard
The quality of hardboard used for box making shall comply with the provisions of GB1923. 5.1.5 Cardboard
The quality of cardboard used for box making shall comply with the provisions of GB13024. 5.1.6 Corrugated cardboard
The quality of corrugated cardboard used for box making shall comply with the provisions of GB6544. 5.1.7 Calcium plastic corrugated paper
The quality of calcium plastic corrugated paper used for box making shall comply with the provisions of GB6980. 5.1.8 Magnesium concrete
The quality of magnesia concrete used for magnesia concrete packaging boxes, magnesia concrete packaging components and magnesia concrete packaging bases shall comply with the provisions of JB4128 or Appendix B of JB4180.
5.1.9 Other materials
Packaging boxes can also be made of other materials with reliable performance proven by tests. 5.2 Box making requirements
5.2.1 Ordinary wooden boxes and ordinary sliding wooden boxes shall comply with the provisions of GB12464 and GB/T13384. 5.2.2 Sliding wooden boxes shall comply with the provisions of GB/T13384 and GB7284. 5.2.3 Corrugated paper boxes shall comply with the provisions of GB6543. 5.2.4 Calcium plastic corrugated boxes shall comply with the provisions of GB6980. 5.2.5
The bottom support of magnesia concrete packaging shall comply with the provisions of JB4128. 2
JB/T7302-94
5.2.6The packaging box and packaging components of magnesia concrete shall comply with the provisions of GB13041. 5.2.7The size series of pallets for pallet combination packaging can refer to GB2934.5.3 Packing requirements
5.3.1The product should be padded, clamped and fixed in the packaging box. 5.3.2The center of gravity of the product in the packaging box should be in the middle and lower. If the center of gravity of the product is high, the product should be laid down and horizontal packaging should be used as much as possible. 5.3.3The movable parts on the product should be moved to the position where the product has the smallest external dimensions and fixed. Under the condition that it does not affect the performance of the product, the convex parts on the product should be removed as much as possible, marked and packaged separately. Generally, it should be fixed in a box. 5.3.4 The hydraulic and pneumatic control devices on the product and the air pipes, water pipes, oil pipes, cables, etc. removed from the product should be marked, placed in the main box or accessory box or packaged separately, and must not come into contact with grease. 5.3.5 There should generally be a gap between the product and the inner wall of the box. The distance between large products and the surrounding frame and the top cover of the box should not be less than 50mm. 5.3.6 The accessory box, spare parts box, tool box, etc. should be fixed in the empty space of the main box as much as possible. 5.3.7 The exposed inlet and outlet (or oil and water) holes of the product should be blocked with hole plugs. For holes that are inconvenient to block, they should be covered or wrapped with plastic or other packaging materials.
5.3.8 Impurities, oil and other dirt should not be mixed into the packaging box. 5. 3. 9
Generally, only products of the same type and specification can be loaded in the same packaging box. 5.3.10 After packing, the cartons should be sealed with tape and then tied tightly with plastic strapping tape. Each box should be tied at least twice. 5.3.11 After packing, wooden boxes should be tied twice with packing steel strapping tape. The steel strapping tape should be tightened and nailed to the edge of the end plate with steel nails. The lap length of the end of the steel strapping tape should not be less than 100mm. The steel strapping tape should comply with the provisions of GB4173. This standard stipulates that steel strapping tape with a width of 16mm and 19mm and a thickness of 0.5mm and 0.8mm should be used.
5.3.12 For packed products, if necessary, they should be partially wrapped with sacks or chemical fiber cloth and then tied firmly with strapping tape. 5.3.13 The regulations for packaging gross weight are as follows:
Wabang carton, single corrugated (length + width + height = 2000mm) does not exceed 40kg, double corrugated (length + width + height = 2500mm) does not exceed 55kg#
Calcium plastic corrugated box does not exceed 40kg:
Ordinary box, Putong magnesia concrete box (length + width + height = 2600mm) does not exceed 200kg: Ordinary sliding wood box, sliding wood magnesia concrete box does not exceed 1000kg. When bundled, the weight of each bundle does not exceed 2000kg, 5.3.14
5.3.15 Large structural products are allowed to be decomposed into several parts and packaged separately, 6 Protection
6.1 Waterproof packaging
6.1.1. All products that need to be waterproof should be lined with waterproof materials in the packaging box. 6.1.2. The waterproof material should be close to the inner wall of the packaging box board, spread flat, and use a whole piece of material as much as possible. The splicing of waterproof materials can be done in three forms: splicing, bonding, and welding. The overlap width shall not be less than 60mm, and it shall be pressed and nailed with a pressure plate. The overlap should be convenient for rainwater to flow out. 6.1.3 The top plate of the packaging box can be covered with a single layer of waterproof material or a double layer of waterproof material. The single layer of waterproof material is lined on the inner wall of the top plate, and the double layer of waterproof material is respectively placed on the inner wall and outer surface of the top plate. The waterproof material on the outer surface should extend 100mm outside the wall panels around the box and be folded back to the outer surface of the wall panels, and pressed and nailed with a pressure plate. 6.1.4 Large packaging boxes can use roof-type or inclined top covers to improve waterproof performance. 6.1.5 For cartons that require waterproofing and moisture-proofing, moisture-proof coatings such as varnish and paraffin should be applied on the outside of the box, and plastic composite paper or moisture-proof pads should be applied on the inner wall of the box.
6.2 Moisture-proof packaging
6.2.1 For products that need to be moisture-proof, containers made of moisture-proof materials (such as aluminum foil composite film, plastic film, etc.) should be sealed and packaged. Before packaging, cloth bags filled with desiccants (such as silica gel, etc.) should be placed in the container, and then sealed before external packaging. 3
JB/T730294
6.2.2 Silica gel must be dried before use, and its moisture content shall not be greater than 4%. Silica gel is packed in cloth (10-200g per bag), and then it is firmly hung or placed in a sealed container and sealed as soon as possible. The silica gel bag shall not directly contact the metal processing surface. 6.3 Anti-mildew packaging
6.3.1 For products that need to be anti-mildew, in addition to taking effective anti-mildew measures in design, process, materials, etc., strict rain, moisture and dust prevention measures are required during product packaging. 6.3.2 For closed packaging boxes of large products (drilling vehicles, drilling rigs, etc.), ventilation shutters can be opened on the end wall, and dust covers can be added if necessary (see Figure 1) to ensure ventilation and dust prevention.
1 One hundred shutters: 2 One plastic window screen: 3 One whole board: 4 One dust cover 6.4 Anti-rust packaging
6.4.1 The product shall be cleaned and sealed in accordance with relevant regulations before packaging. From the date of product shipment, the anti-rust validity period is one and a half years. Special cases shall be implemented according to the agreement between the supply and demand parties.bZxz.net
6.4.2 According to the requirements of the product, different types of anti-rust materials shall be selected, and the anti-rust materials shall comply with the quality standards of the relevant departments. Commonly used anti-rust materials include: anti-rust grease, vapor corrosion inhibitor (paper), peelable plastic, etc. 6.5 Shockproof packaging
6.5.1 All products that need to be shockproof should be shockproof packaged. 6.5.2 Shockproof materials should have the characteristics of soft texture, elasticity, not easy to be damaged by insects, and not easy to deform due to fatigue. The shockproof materials used for belts include: tile paper, dry wood wool, expandable polystyrene foam plastics, sponge rubber, plastic air cushion, etc. 6.5.3 According to the characteristics of the product, the following different shockproof methods are adopted: fill the gap between the product and the packaging box with dry wood wool, wordless paper silk, etc., and plug the product tightly; a.
Use expandable polystyrene foam plastics to foam and shape according to the shape of the product, then put the product in, and then put it into the packaging box: b.
Use plastic air cushion, sponge rubber sheet, tile paper, etc. to fix the product cushion in the packaging box. Packaging marks and random documents
Packaging marks include shipping marks and storage and transportation marks, which shall comply with the provisions of Articles 7.1.1 and 7.1.2. 7. 1.1
Shipping marks are as follows:
Product model and name:
Box dimensions (length × width × height), mm; net weight and gross weight (simple products can only indicate gross weight), kg: factory number and box number (allowed to be omitted):
Product quantity:
Manufacturer name:
Shipping date (year, month);
h, destination (port) and consignee:
1. Departure station (port) and consignor,
JB/T7302—94
7.1.2 The packaging storage and transportation graphic marks shall be correctly selected in accordance with the provisions of GB191. 7.2 The accompanying documents should be packed in plastic bags, or packed in wooden or plastic boxes and then placed in the packaging box. 7.3 When the products are packed in boxes, the box number is expressed as a fraction, with the numerator being the box number and the denominator being the total number of boxes. The main box should be the first box, and the box number and the total number of boxes should all be expressed in Arabic numerals.
7.4 When the products are packed in boxes, the accompanying documents should be placed in the first box, fixed on the appropriate position on the inner side of the wall panel, and marked with "Random documents here\".
7.5 When the products are packed in boxes, a packing list should be placed in each packing box, and the names and quantities of the parts packed in the box should be filled in in detail. 7.6 The text outside the box should use simplified Chinese characters and legal measurement units. 7.7 The center of gravity of large products should be marked on the side wall, and the height of the center of gravity should not exceed 2000mm. 7.8 When spraying packaging marks, non-fading paint should generally be used. Paints that decompose in water should not be used. 7.9 The packaging marks should be sprayed accurately, clearly, and firmly on the side (end) surface of the box. Except for the packaging marks, no other marks should be painted on the outer surface of the box. Dirt, oil stains, etc.
7.10 The packaging mark is printed or sprayed on a stencil. 7.11 For products or packaging boxes that are naked or bulk, or are not suitable for printing or spraying packaging marks on a stencil, the packaging mark can be printed or sprayed on a durable material that does not fade easily, and it is firmly tied to the product or packaging box. Packaging test methods and inspection rules
8.1 Packaging test
Newly designed packaging boxes or when there are major changes in the design, process, or materials of the packaging, packaging boxes or packages should be tested. 8.2 Packages
Packaging refers to complete packaging that has been filled with products or product parts and has been encapsulated (this standard specifically refers to hexahedral packaging). 8.3 Packaging test items
Packaging test The items are as follows:
Stacking test and drop test for tile paper boxes, calcium plastic tile boxes, ordinary wooden boxes, and magnesia concrete boxes: a.
Ordinary sliding wooden boxes, sliding wooden magnesia concrete boxes, and bulk lifting test: c. Road transportation test for bare goods.
8.4 Stacking test
8.4.1 Empty boxes are used for the tests of tile paper boxes and calcium plastic tile boxes, and they are bundled according to the packaging technical requirements. Ordinary magnesia concrete boxes are used for the tests of packaging. 8.4.2 Place the tested packaging box on a horizontal ground, and then place a load plate on the box, with the length of the four sides extending out of the top surface of the box not less than 100mm. The load should be evenly applied to the plate, and the added load (including the load plate) is calculated according to the following formula: F=kH-hw×9.8
In the formula: F--load. N;
Stacking height (depending on the storage and transportation conditions, generally not more than 2500mm), mm; h--
-the height of the packaging box, mm:
-the weight of the tested packaging box (piece), kg + KDeterioration coefficient of products and packaging boxes during circulation. See Table 1. Table 1
Circulation period
Deterioration coefficient K
G1 month
>1~3 months
>3~6 months
>6 months
JB/T7302-94
8.4.3 After adding load for 1h. Corrugated paper boxes and calcium plastic tile boxes are slightly deformed and qualified; wooden boxes and magnesia concrete boxes are not obviously deformed, and the box body is not damaged.
8.5 Drop test
8.5.1 The weight of the package shall not exceed 100kg. It shall be hoisted to the specified height and freely dropped onto a horizontal concrete floor or thick plate for 6 consecutive drops, with each drop being on the bottom surface of the package. 8.5.2 Drop height
When the weight of the package is not more than .25kg, the drop height is 500mm; when the weight of the package is 26-50kg, the drop height is 400mm; when the weight of the package is 51-75kg, the drop height is 300mm; when the weight of the package is 76-100kg, the drop height is 200mm. If the weight of the package is greater than 100kg, the drop test is not performed. 8.5.3
8.5.4 After the drop test, the packaging box is qualified if there is no obvious damage. 8.6 Judgment of stacking test and drop test
Randomly select 2 pieces from each batch for stacking test and drop test. If 1 piece fails, the packaging box of this type is unqualified. 8.7 Lifting test
8.7.1 The weight of the test product should be within the range of 500~5000kg. Lift at normal speed according to the lifting position. When lifting, make the angle between the lifting rope and the horizontal plane of the box top 45~50° (see Figure 2). After lifting to a certain height (generally not less than 1500mm), use emergency start and brake mode, run up and down, left and right, and then lower to the ground at a uniform speed. Repeat 3 to 5 times. Figure 2
8.7.2 After the test, the packaging should be free of damage or obvious deformation to be qualified. 8.7.3 Select 2 pieces for lifting test. If 1 piece fails, the packaging of this type is unqualified. 8.8 Highway transportation test
8.8.1 The weight of the test product is greater than 5000kg. The product is placed in the middle and rear of a truck and fixed according to the product packaging technical requirements. It is driven on the intermediate road surface of a third-level highway at a speed of 25-40km/h for 200km. After the transportation test, the local packaging or packaging box has no obvious damage or deformation, and the product in the box is not loose, damaged or obviously shifted. It is qualified. 8.8.2 The highway transportation test is only performed once. If it fails, the packaging is judged as unqualified. Additional instructions:
This standard was proposed and managed by Tianshui Rock Drilling Machinery Pneumatic Tool Research Institute. This standard was drafted by Tianshui Pneumatic Tool Factory. The main drafters of this standard are Han Baocheng and Jian Guorui. 6
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