JB/T 3317.1-1999 This standard is a revision of ZB J53 017-90 "Chuck Multi-Tool Lathe Accuracy". During the revision, only editorial changes were made according to relevant regulations. The main technical content has not changed. This standard is part of the JB/T 3317 "Chuck Multi-Tool Lathe" series of standards, which includes the following four parts: JB/T 3317.1-1999 Chuck Multi-Tool Lathe Accuracy Inspection JB/T 3317.2-1999 Chuck Multi-Tool Lathe Technical Conditions JB/T 3317.3-1993 Chuck Multi-Tool Lathe Parameters JB/T 3317.4-1993 Chuck Multi-Tool Lathe Series This standard specifies the requirements and inspection methods for the geometric accuracy and working accuracy inspection of chuck multi-tool lathes. This standard is applicable to chuck multi-tool lathes with a maximum turning diameter of 500mm on the tool holder. This standard was first issued in July 1990. JB/T 3317.1-1999 Chuck multi-tool lathe precision inspection JB/T3317.1-1999 standard download decompression password: www.bzxz.net
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ICS25.080.10 Machinery Industry Standard of the People's Republic of China JB/T3317.1-1999 Chuck Multi-Tool Lathe 1999-05-20 Issued Precision Inspection 2000-01-01 Implementation National Bureau of Machinery Industry JB/T3317.1—1999 This This standard is a revision of ZBJ5301790 "Chuck Multi-Tool Lathe Accuracy". During the revision, only editorial changes were made according to relevant regulations, and the technical content remained unchanged. This standard is part of the "Chuck Multi-Tool Lathe" series of standards, which includes the following four parts: JB/T3317.1—1999 JB/T3317.2—1999 JB/T 3317—1993 JB/T65901993 Chuck multi-tool lathe Chuck multi-tool lathe Chuck multi-tool lathe Precision inspection Technical conditions Series spectrum Chuck multi-tool lathe This standard replaces ZBJ53017—90 from the date of implementation. This standard is proposed by the National Technical Committee for Standardization of Metal Cutting Machine Tools. This standard is under the jurisdiction of the Automatic Lathe Branch of the National Technical Committee for Standardization of Metal Cutting Machine Tools. The responsible drafting unit of this standard is Dalian Machine Tool Factory. This standard was first issued in July 1990. 1 Scope Machinery Industry Standard of the People's Republic of China Precision Inspection of Chuck Multi-Tool Lathes JB/T3317.1—1999 Replaces ZB J53017-90 This standard specifies the requirements and inspection methods for the geometric accuracy inspection and working accuracy inspection of chuck multi-tool lathes. This standard is applicable to chuck multi-tool lathes with a maximum turning diameter of 500mm on the tool holder. 2 Referenced Standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T17421.1-1998 General Rules for Machine Tool Inspection Part 1: Geometrical Accuracy of Machine Tools under No-load or Finishing Conditions 3 General Requirements 3.1 When using this standard, the relevant provisions of GB/T17421.1 should be referred to. In particular, the idle running temperature rise of the spindle and other components before inspection, the inspection method and the accuracy of the inspection tools. 3.2 Adjust the installation level in accordance with the provisions of 3.1 of GB/T17421.1-1998, and the readings of the level in the longitudinal and transverse directions shall not exceed 0.04/1000 3.3 Before inspection, the actual inspection sequence can generally be arranged according to the requirements of installation and disassembly tools, inspection convenience, and thermal inspection items. 3.4 When the measured length is different from the length specified in this standard, the allowance should be converted according to the measurable length according to the provisions of 2.3.1.1 of GB/T17421.1-1998. When the conversion result is less than 0.001mm, it is still calculated as 0.001mm. 3.5 During the working accuracy inspection, the test piece should be inspected after finishing. 3.6 According to the agreement between the user and the manufacturer, the inspection items can be increased or decreased. Approved by the State Machinery Industry Bureau on May 20, 1999, and implemented on January 1, 2000. 4 Geometric accuracy inspection Inspection items Parallelism of the longitudinal movement of the tool holder to the spindle axis a. In the vertical plane 1; b. In the horizontal plane 2) (Not inspected for machines with rotatable tool holders.) The linearity of the longitudinal movement of the tool holder in the horizontal plane (Applicable to machine tools with rotatable tool holders) 1) In the vertical plane - the plane perpendicular to the base surface of the turning tool; 2) In the horizontal plane - the plane parallel to the base surface of the turning tool. Tolerance Maximum turning diameter on tool holder ≤200 On 300 measuring length Maximum turning diameter on tool holder ≤200 On 300 measuring length Inspection tool Indicator Inspection rod Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.4.1.2.1;5.4.2.2.3;3.2.2 Insert the inspection rod into the spindle taper hole. The indicator is fixed on the tool holder so that its probe touches the surface of the inspection rod: a. In the vertical plane; b. In the horizontal plane. Move the tool holder to inspect over the entire stroke. Rotate the spindle 180° and repeat the test. Calculate the errors of a and b respectively. Half of the algebraic sum of the two measurement results is the parallelism error 5.2.3.2.3 Insert the test rod into the spindle taper hole. Fix the indicator on the tool holder so that its probe touches the surface of the test rod. Adjust the tool holder so that the indicator readings are equal at both ends of the test rod. Move the tool holder and test over the entire working stroke. The maximum difference in the indicator readings is the straightness error. JB/T3317.1-1999 Inspection items: Linearity of lateral movement of the tool holder (applicable to machine tools with rotatable tool holders) Radial runout of the spindle arbor neck Maximum turning diameter on the tool holder ≤125 Maximum turning diameter on tool holder ≤200 Inspection tool Indicator Adjustable level Indicator Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.2.3.2.1; 5.2.3.3 Fix the adjustable level on the spindle. Fix the indicator on the tool holder so that its probe touches the surface of the level. Move the tool holder and adjust the level so that the indicator readings at both ends of the level are equal. Move the tool holder to inspect over the entire working stroke. The maximum difference in the indicator readings is the straightness error 5.6.1.2.2 Fix the indicator so that its probe touches the surface of the centering journal vertically and rotate the spindle to inspect. The maximum difference of the indicator readings is the radial runout error JB/T3317.1- Inspection items Spindle axis Shoulder bearing surface Runout Spindle circumference Periodic axial Maximum turning diameter on the tool holder ≤200 Maximum turning diameter on the tool holder ≤200 Note: F Constant force added to eliminate the axial clearance of the spindle bearing (the magnitude of the force is specified by the manufacturer) 0.012 Inspection tool Indicator Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.6.3 Fix the indicator so that its probe touches the four symmetrical positions of the spindle shoulder vertically, and rotate the spindle for inspection. The maximum reading value of the indicator is the runout error of the shoulder bearing surface. When inspecting, an axial force F5.6.2 Insert the inspection rod into the spindle hole. Fix the indicator so that its probe touches the surface of the steel ball at the end of the inspection rod, and rotate the spindle for inspection. The maximum difference in the indicator reading is the axial runout error. During the inspection, an axial force should be applied through the spindle axis FJB/T3317.1-1999 Inspection items Radial runout of the axis of the spindle taper hole: a Close to the spindle end face;bZxz.net b L away from the spindle end face (L is the||maximum movement distance of the tool rest, if it is greater than mm, it shall be calculated as 300 mm) Tailstock live top Tip taper surface runout (Applicable to machine tools whose tailstock center sleeve can rotate Maximum turning diameter on the tool rest ≤200 Inspection tool Indicator on a 300 measuring length Test rod Indicator Special center Test method Refer to the relevant provisions of GB/T17421.1-1998 5.6.1.2.3 Insert the test rod into the spindle hole. Fix the indicator so that its probe touches the surface of the test rod: a. Close to the spindle end: b. L away from the spindle end face. Rotate the spindle to test. Pull out the test rod, rotate it 90° relative to the spindle hole, reinsert it into the spindle taper hole, and test four times in turn. Calculate the errors a and b respectively. The arithmetic mean of the four measurement results is the radial runout error 5.6.1.2.2 Insert the special center into the tailstock center sleeve. Fix the indicator so that its probe touches the special center cone vertically. Surface, rotating center inspection. The maximum difference of the indicator reading is the taper runout error. JB/T3317.1-1999 Inspection items Parallelism of tool holder movement to tailstock center sleeve extension direction: a In the vertical plane b. Equidistant between tool holder movement to the spindle axis and tailstock taper hole axis a In the vertical plane: b In the horizontal plane On the 50 measuring length: Maximum turning diameter on tool holder 0.025 0.03 0.04 t t||0.0150.02 Inspection tools Indicator Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.4.2.2.3 Fix the indicator on the tool holder so that its probe touches the surface of the top sleeve respectively: a. In the vertical plane: b. In the horizontal plane. Move the tool holder for inspection. During the inspection, the top sleeve extends to the maximum working length and should be tightened. The errors a and b are calculated separately, and the maximum difference in the indicator readings is the parallelism error 5.4.2.2.3:3.2.2 Fix the indicator on the tool holder so that its probe touches the surface of the inspection rod: a. In the vertical plane; b. In the horizontal plane. Move the tool holder for inspection at both ends of the maximum stroke. During the inspection, the top sleeve should be pushed into the tailstock hole and tightened. The a and b errors are calculated separately, and the difference between the readings of the indicator at both ends of the inspection rod is the equidistance error JB/T3317.1- 5 Working accuracy inspection Note: D is the maximum turning diameter on the tool holder. The test piece material is steel or cast iron The center hole. D=D The end face is allowed to leave an equal amount The test piece material is cast iron Inspection properties The test piece is clamped on the chuck (it can also be inserted into the spindle taper hole). Without tailstock, the turning test piece is clamped on the chuck. Turning disc-shaped end face Cutting conditions Inspection items The roundness of the maximum turning diameter circle on the finishing external tool holder and the consistency of the diameter: a. Roundness: Consistency ≤200 On the finishing end tool holder on the finishing end tool holder the flatness of the maximum turning diameter face on the measuring length of 100 (applicable to 125||t t||>125>200 The tool holder does not return 0.015 0.020.0250.03 machine tool) The end face is only allowed to be concave Inspection tool Micrometer Indicator Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After the precision turning of the test piece, check the roundness and diameter consistency. Roundness error measurement method: the difference between the maximum and minimum diameters in the same cross section of the test piece. Diameter consistency error measurement method: The difference between the maximum and minimum diameters in the same axial section of the test piece 3.2.2;4.1;4.2 After finishing the test piece, use one of the following methods to inspect: ①Use a flat ruler, a gauge block and a feeler gauge to inspect the distance between the end face of the test piece and the flat ruler ②Use an indicator to move the tool holder to inspect on the radius behind the end face. Half of the maximum difference in the indicator reading is the flatness error JB/T3317.1- D>, L>D Test piece material is cast iron Test properties Test piece is clamped on chuck against plate (or sample) Profiling Cutting conditions Test items Profiling Accuracy: aProfiling Dimensional error: bProfiling |Inspection tools Micrometer Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After continuous precision turning of 5 test pieces, use micrometer to inspect the following errors: Profiling dimension error: the maximum algebraic difference between the sample size h and the test piece size h. Profiling error: Maximum difference in dimension h between test pieces JB/T 3317.1- 1999 Mechanical industry standard Precision inspection of chuck multi-tool lathe JB/T3317.1-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing, Postal Code 100044)* Book size 880×1230 Sheet 3/4 4Number of words 18000 First edition in July 1999 First printing in July 1999 Number of prints 1-500 Price 1000 yuan 99-189In the horizontal tool rest movement Equidistant from the axis of the spindle and the axis of the tailstock taper aIn the vertical plane: bIn the horizontal On the 50 measuring length: Maximum turning diameter on the tool rest 0.0250.030.04 0.0150.02 Inspection tool Indicator Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.4.2.2.3 Fix the indicator on the tool rest so that its probe touches the surface of the center sleeve respectively: aIn the vertical plane: b. In the horizontal plane. Move the tool rest for inspection. During the inspection, the top sleeve extends to the maximum working length and should be tightened. The a and b errors are calculated separately, and the maximum difference in the indicator readings is the parallelism error 5.4.2.2.3:3.2.2 Fix the indicator on the tool holder so that its probe touches the surface of the inspection rod: a. In the vertical plane; b. In the horizontal plane. The mobile tool holder is inspected at both ends of the maximum stroke. During the inspection, the top sleeve should be pushed into the tailstock hole and should be tightened. The a and b errors are calculated separately, and the difference in the indicator readings at both ends of the inspection rod is the equidistance errorJB/T3317.1- 5 Working accuracy inspection Note: D is the maximum turning diameter on the tool holder. The test piece material is steel or cast iron The center hole of the test piece. D=DThe end face is allowed to have an equal amount of Test piece material is cast iron Test property Test piece clamp On the chuck (can also be inserted Into the spindle taper hole). Without tailstock, turning Test piece clamp On the chuck. Turning disc-shaped end face Cutting conditions Inspection items The roundness of the maximum turning diameter circle on the finishing external tool holder and the consistency of the diameter: a. Roundness: Consistency ≤200 On the finishing end tool holder on the finishing end tool holder the flatness of the maximum turning diameter face on the measuring length of 100 (applicable to 125||t t||>125>200 The tool holder does not return 0.015 0.020.0250.03 machine tool) The end face is only allowed to be concave Inspection tool Micrometer Indicator Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After the precision turning of the test piece, check the roundness and diameter consistency. Roundness error measurement method: the difference between the maximum and minimum diameters in the same cross section of the test piece. Diameter consistency error measurement method: The difference between the maximum and minimum diameters in the same axial section of the test piece 3.2.2;4.1;4.2 After finishing the test piece, use one of the following methods to inspect: ①Use a flat ruler, a gauge block and a feeler gauge to inspect the distance between the end face of the test piece and the flat ruler ②Use an indicator to move the tool holder to inspect on the radius behind the end face. Half of the maximum difference in the indicator reading is the flatness error JB/T3317.1- D>, L>D Test piece material is cast iron Test properties Test piece is clamped on chuck against plate (or sample) Profiling Cutting conditions Test items Profiling Accuracy: aProfiling Dimensional error: bProfiling |Inspection tools Micrometer Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After continuous precision turning of 5 test pieces, use micrometer to inspect the following errors: Profiling dimension error: the maximum algebraic difference between the sample size h and the test piece size h. Profiling error: Maximum difference in dimension h between test pieces JB/T 3317.1- 1999 Mechanical industry standard Precision inspection of chuck multi-tool lathe JB/T3317.1-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing, Postal Code 100044)* Book size 880×1230 Sheet 3/4 4Number of words 18000 First edition in July 1999 First printing in July 1999 Number of prints 1-500 Price 1000 yuan 99-189In the horizontal tool rest movement Equidistant from the axis of the spindle and the axis of the tailstock taper aIn the vertical plane: bIn the horizontal On the 50 measuring length: Maximum turning diameter on the tool rest 0.0250.030.04 0.0150.02 Inspection tool Indicator Indicator Inspection rod Inspection method Refer to the relevant provisions of GB/T17421.1-1998 5.4.2.2.3 Fix the indicator on the tool rest so that its probe touches the surface of the center sleeve respectively: aIn the vertical plane: b. In the horizontal plane. Move the tool rest for inspection. During the inspection, the top sleeve extends to the maximum working length and should be tightened. The a and b errors are calculated separately, and the maximum difference in the indicator readings is the parallelism error 5.4.2.2.3:3.2.2 Fix the indicator on the tool holder so that its probe touches the surface of the inspection rod: a. In the vertical plane; b. In the horizontal plane. The mobile tool holder is inspected at both ends of the maximum stroke. During the inspection, the top sleeve should be pushed into the tailstock hole and should be tightened. The a and b errors are calculated separately, and the difference in the indicator readings at both ends of the inspection rod is the equidistance errorJB/T3317.1- 5 Working accuracy inspection Note: D is the maximum turning diameter on the tool holder. The test piece material is steel or cast iron The center hole of the test piece. D=DThe end face is allowed to have an equal amount of Test piece material is cast iron Test property Test piece clamp On the chuck (can also be inserted Into the spindle taper hole). Without tailstock, turning Test piece clamp On the chuck. Turning disc-shaped end face Cutting conditions Inspection items The roundness of the maximum turning diameter circle on the finishing external tool holder and the consistency of the diameter: a. Roundness: Consistency ≤200 On the finishing end tool holder on the finishing end tool holder the flatness of the maximum turning diameter face on the measuring length of 100 (applicable to 125||t t||>125>200 The tool holder does not return 0.015 0.020.0250.03 machine tool) The end face is only allowed to be concave Inspection tool Micrometer Indicator Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After the precision turning of the test piece, check the roundness and diameter consistency. Roundness error measurement method: the difference between the maximum and minimum diameters in the same cross section of the test piece. Diameter consistency error measurement method: The difference between the maximum and minimum diameters in the same axial section of the test piece 3.2.2;4.1;4.2 After finishing the test piece, use one of the following methods to inspect: ①Use a flat ruler, a gauge block and a feeler gauge to inspect the distance between the end face of the test piece and the flat ruler ②Use an indicator to move the tool holder to inspect on the radius behind the end face. Half of the maximum difference in the indicator reading is the flatness error JB/T3317.1- D>, L>D Test piece material is cast iron Test properties Test piece is clamped on chuck against plate (or sample) Profiling Cutting conditions Test items Profiling Accuracy: aProfiling Dimensional error: bProfiling |Inspection tools Micrometer Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After continuous precision turning of 5 test pieces, use micrometer to inspect the following errors: Profiling dimension error: the maximum algebraic difference between the sample size h and the test piece size h. Profiling error: Maximum difference in dimension h between test pieces JB/T 3317.1- 1999 Mechanical industry standard Precision inspection of chuck multi-tool lathe JB/T3317.1-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing, Postal Code 100044)* Book size 880×1230 Sheet 3/4 4Number of words 18000 First edition in July 1999 First printing in July 1999 Number of prints 1-500 Price 1000 yuan 99-1892 After finishing the test piece, use one of the following methods to inspect it: ①Use a flat ruler, a gauge block and a feeler gauge to inspect the distance between the end face of the test piece and the flat ruler ②Use an indicator to move the tool holder to inspect on the rear radius of the end face. Half of the maximum difference in the indicator reading is the flatness error JB/T3317.1- D>, L>D Test piece material is cast iron Test properties Test piece is clamped on chuck against plate (or sample) Profiling Cutting conditions Test items Profiling Accuracy: aProfiling Dimensional error: bProfiling |Inspection tools Micrometer Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After continuous precision turning of 5 test pieces, use micrometer to inspect the following errors: Profiling dimension error: the maximum algebraic difference between the sample size h and the test piece size h. Profiling error: Maximum difference in dimension h between test pieces JB/T 3317.1- 1999 Mechanical industry standard Precision inspection of chuck multi-tool lathe JB/T3317.1-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing, Postal Code 100044)* Book size 880×1230 Sheet 3/4 4Number of words 18000 First edition in July 1999 First printing in July 1999 Number of prints 1-500 Price 1000 yuan 99-1892 After finishing the test piece, use one of the following methods to inspect it: ①Use a flat ruler, a gauge block and a feeler gauge to inspect the distance between the end face of the test piece and the flat ruler ②Use an indicator to move the tool holder to inspect on the rear radius of the end face. Half of the maximum difference in the indicator reading is the flatness error JB/T3317.1- D>, L>D Test piece material is cast iron Test properties Test piece is clamped on chuck against plate (or sample) Profiling Cutting conditions Test items Profiling Accuracy: aProfiling Dimensional error: bProfiling |Inspection tools Micrometer Refer to the relevant provisions of GB/T17421.1-1998 3.2.2;4.1;4.2 After continuous precision turning of 5 test pieces, use micrometer to inspect the following errors: Profiling dimension error: the maximum algebraic difference between the sample size h and the test piece size h. Profiling error: Maximum difference in dimension h between test pieces JB/T 3317.1- 1999 Mechanical industry standard Precision inspection of chuck multi-tool lathe JB/T3317.1-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing, Postal Code 100044)* Book size 880×1230 Sheet 3/4 4Number of words 18000 First edition in July 1999 First printing in July 1999 Number of prints 1-500 Price 1000 yuan 99-189 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.