HG/T 2112-1991 Hydraulic tire vulcanizing press HG/T2112-1991 Standard download decompression password: www.bzxz.net

Chemical Industry Standard of the People's Republic of China
Hydraulic Cycle Tire Vulcanizer
Question Content and Scope of Application
HG / T 2112 -- 91
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This standard specifies the basic parameters, technical requirements, safety requirements, test methods and inspection rules of hydraulic cycle tire vulcanizer (hereinafter referred to as vulcanizer).
This standard is applicable to hydraulic vulcanizers for vulcanizing various cycle tires, and also applies to motorcycle tire vulcanizers. 2 Reference Standards
GB191: Graphical Marking of Packages
GB1184·Provisions for Tolerances of Shape and Position GB6388 Shipping and Receiving Marks for Transport Packages
ZB G 95010 General technical conditions for rubber and plastic machinery painting: HG5-1541 General technical conditions for rubber machinery appearance HG.5-1543 General technical conditions for rubber machinery packaging JB8' Product label 3 Basic parameters The basic parameters of the vulcanizer shall comply with the following table, specifications Total defect force 4 Technical requirements Hot plate diameter The gap between the plates shall not be less than Rubber decay (or the pressure inside the gas shall not be greater than 4.1 The vulcanizer shall be manufactured in accordance with the requirements of this standard and in accordance with the drawings and technical documents approved by the prescribed procedures 42 The vulcanizer shall have instruments to indicate the pressure inside the hot plate and the bladder (or air bag). 4 3. Assembly bottom: The parallelism between the lower plane of the crossbeam and the upper plane of the base shall comply with GB 1184 Appendix 3 8 4.4. The surface of the plunger shall be treated with corrosion protection and hardening, and its surface roughness Ra value shall not exceed 1.6m4.5 The inner surface roughness Ra value of the water tank and plunger shall not exceed 3:2.m. 4.6. The water cylinder and plunger shall be well sealed, and the plunger shall slide freely. 4.7. The water cylinder, plunger and other parts shall be tested for water, and the test pressure shall be 1.5 times the working pressure. Maintain pressure for 10 minutes, and no leakage shall be allowed.
4.8. The surface temperature of the hot plate installation mold shall be uniform, and the difference shall not exceed 4%. Approved by the Ministry of Chemical Industry of the People's Republic of China on August 19, 1991, implemented on January 1, 1992
HG/T 2112-91
4.9 The heat-resistant temperature of the paint on the outer surface of the hot plate shall not be lower than 120℃4.10 The appearance quality of the vulcanizer shall comply with the provisions of HG5-1541. 4.11 The paint quality of the vulcanizer shall comply with the provisions of ZBG95010. 5: Safety requirements
5.1 The working components of the hydraulic system shall work reliably and flexibly. 5.2 The vulcanizer shall have a safety device that can only open the model when the pressure in the bladder (or air bag) is lower than 0.03MPa. 5.3 The sound pressure level of the vulcanizer during idling shall not be greater than 80dB (A). 5.4 The outside of the hot plate shall be filled with heat-insulating materials. During vulcanization, the difference between the average temperature of its outer surface and the ambient temperature shall not exceed 40 degrees. 6 Test method
61 Idle running test
6 1. 1. Before the idle operation test, the following items should be checked:. Measure the distance between the hot plates when the hot plates of the vulcanizer are opened: b. Check the parallelism between the lower plane of the beam and the upper plane of the base according to the requirements of Article 4.3. 6.1.2 The number of mold opening and closing in the idle operation test shall not be less than 10 times, and the following items shall be checked during the test: L. The plunger should be able to stay on any position and move in the opposite direction during the mold opening and closing process: b. During operation, the plunger should be able to rise and fall flexibly without obstruction and without scratches on the surface; measure the noise sound pressure level during the operation of the vulcanizer, 6.2 Load operation test
6.2.1 "Only after the idle operation test is passed can a continuous load operation test of not less than 4 fives be carried out, 6.2.2 Load operation The following items should be checked during the test: 1. Check the total pressure of the chemical machine and the pressure in the capsule (or air bag) through instruments; 2. All systems should be connected and there should be no blockage or leakage; 3. There should be no leakage in the water cylinder, plunger, hot plate and other components; 4. Measure the temperature of the plane and outer surface of the hot plate installation mold. 5. Inspection regulations
1 Factory inspection
, 1. Each product must be inspected before it is shipped out. 7.12 Quality inspection shall be carried out in accordance with Article 4104.116.1 and shall comply with its provisions. The product can only be shipped out after passing the inspection of the inspection department of the manufacturer of the lock. The product quality certificate and main measurement data shall be attached when it is shipped out.
7. 2 Type inspection www.bzxz.net
7.2.1 Type inspection shall be carried out in accordance with the requirements of the standard and shall comply with its provisions. 7.2 In any of the following cases, the machine shall be subject to type inspection: new products and old products are transferred to production for trial production and adjustment; when the product has major changes in batch structure, material and process; when the product has stopped production for more than three years and resumed production; when normal production is carried out, at least one machine shall be inspected annually; 7.23 When the random inspection fails, two more machines shall be inspected. If there is still one machine that fails, the cause shall be found out and the batch of products shall be inspected one by one.
M8 Marking, packaging, transportation and storage
HG/T2112-91
8.1. Each vulcanizing machine shall be fixed with a product label in a conspicuous position, and the label type, size and technical requirements shall comply with the provisions of JB8. 82 The basic content of the product label shall include: manufacturer name and trademark;
b. product name;
c. product model and mark;
d. Manufacturing date or production batch number,
8.3 The packaging quality of the vulcanizer shall comply with the provisions of HG5-1543. 8.4 The packaging and transportation marks of the vulcanizer shall comply with the provisions of GB191 and GB6388, 8.51
The vulcanizer should be stored in a dry and ventilated place before installation to avoid moisture. Outdoor storage should be protected against moisture*9 Others
Under the condition that the user complies with the relevant requirements of transportation, storage, installation and use, and unpacks and accepts the product within six months after arrival, the manufacturer shall bear the warranty period of 18 months from the date of arrival of the product. Additional instructions:
This standard is proposed by China National Chemical Equipment Corporation. This standard is under the jurisdiction of the Rubber Machinery Sub-Technical Committee of the National Rubber and Plastic Machinery Standardization Technical Committee. This standard is initiated by Shaoxing Rubber and Plastic Machinery. The main drafters of this standard are Shen Zuqi, Xu Yinhu, and He Jinrong. From the date of implementation of this standard, the original standard HG51565-84 "Hydraulic Cycle Tire Vulcanizer" issued by the Ministry of Chemical Industry of the People's Republic of China will be invalidated.
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